Mitsubishi Electric FR-E720-0.1K User manual

FR-A7NP E kit INSTRUCTION MANUAL
A
INVERTER
INVERTER
Plug-in option
INSTRUCTION MANUAL
INVERTER
1
2
3
4
5
6
7
8
9
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
FR-A7NP E kit
PROFIBUS-DP
communication function
IB(NA)-0600346ENG-A(0802) MEE Printed in Japan Specifications subject to change without notice.
PRE-OPERATION INSTRUCTIONS
WIRING
INVERTER SETTING
FUNCTIONS
PROFIBUS DEVICE DATA
PPO TYPE NON SUPPORT SPECIFICATION
TROUBLESHOOTING
INSTALLATION
PPO TYPE SUPPORT SPECIFICATION

A-1
Thank you for choosing this Mitsubishi Inverter plug-in option.
This instruction manual gives handling information and
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about
safety matters
Do not attempt to install, operate, maintain or inspect this
product until you have read through this instruction manual and
appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full
knowledge of the equipment, safety information and
instructions.
In this instruction manual, the safety instruction levels are
classified into "WARNING" and "CAUTION".
Assumes that incorrect handling may
cause hazardous conditions, resulting
in death or severe injury.
Assumes that incorrect handling may
cause hazardous conditions, resulting
in medium or slight injury, or may
cause physical damage only.
Note that even the level may lead to a serious
consequence according to conditions. Please follow the
instructions of both levels because they are important to
personnel safety.
WARNING
CAUTION
CAUTION
SAFETY INSTRUCTIONS
WARNING
•While power is on or when the inverter is running, do not
open the front cover. You may get an electric shock.
•Do not run the inverter with the front cover or wiring cover
removed. Otherwise, you may access the exposed high-
voltage terminals and charging part and get an electric shock.
•If power is off, do not remove the front cover except for wiring
or periodic inspection. You may access the charged inverter
circuits and get an electric shock.
•Before starting wiring or inspection, check to make sure that
the indication of the inverter operation panel is off, wait for at
least 10 minutes after the power supply has been switched off,
and check that there are no residual voltage using a tester or
the like. The capacitor is charged with high voltage for some
time after power off and it is dangerous.
•Any person who is involved in the wiring or inspection of this
equipment should be fully competent to do the work.
•Always install the plug-in option before wiring. Otherwise,
you may get an electric shock or be injured.
•Do not touch the plug-in option with wet hands. Otherwise
you may get an electric shock.
•Do not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise you may get an electric
shock.

A-2
2. Injury Prevention
3. Additional Instructions
Also note the following points to prevent an accidental failure,
injury, electric shock, etc.
1) Transportation and mounting
2) Trial run
3) Usage
4) Maintenance, inspection and parts replacement
5) Disposal
6) General instruction
CAUTION
•Apply only the voltage specified in the instruction manual to
each terminal. Otherwise, burst, damage, etc. may occur.
•Ensure that the cables are connected to the correct terminals.
Otherwise, burst, damage, etc. may occur.
•Always make sure that polarity is correct to prevent damage, etc.
Otherwise, burst, damage may occur.
•While power is on or for some time after power-off, do not touch
the inverter as it is hot and you may get burnt.
CAUTION
•Do not install or operate the plug-in option if it is damaged or
has parts missing.
•Do not stand or rest heavy objects on the product.
•Check that the mounting orientation is correct.
•Prevent other conductive bodies such as screws and metal
fragments or other flammable substance such as oil from
entering the inverter.
CAUTION
•Before starting operation, confirm and adjust the parameters.
A failure to do so may cause some machines to make
unexpected motions.
WARNING
•Do not modify the equipment.
•Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the inverter.
CAUTION
•When parameter clear or all parameter clear is performed,
reset the required parameters before starting operations.
Each parameter returns to the initial value.
•For prevention of damage due to static electricity, touch
nearby metal before touching this product to eliminate static
electricity from your body.
CAUTION
•Do not test the equipment with a megger (measure insulation
resistance).
CAUTION
•Treat as industrial waste.
All illustrations given in this manual may have been drawn with
covers or safety guards removed to provide in-depth
description. Before starting operation of the product, always
return the covers and guards into original positions as specified
and operate the equipment in accordance with the manual.

I
CONTENTS 
1 PRE-OPERATION INSTRUCTIONS 1
1.1 Unpacking and Product Confirmation .............................................................................................1
1.1.1 SERIAL number..............................................................................................................................................1
1.1.2 Packing confirmation ...................................................................................................................................... 2
1.1.3 Parts ............................................................................................................................................................... 3
1.2 Node Address Setting .......................................................................................................................4
1.3 Specifications.....................................................................................................................................5
1.3.1 Inverter option specifications ..........................................................................................................................5
1.3.2 Communication specifications ........................................................................................................................ 5
2 INSTALLATION 6
2.1 Pre-Installation Instructions .............................................................................................................6
2.2 Installation Procedure .......................................................................................................................6
3WIRING 12
3.1 Terminal Block .................................................................................................................................12
3.2 Wiring................................................................................................................................................13
4 INVERTER SETTING 18
4.1 Parameter List ..................................................................................................................................18

II
4.2 Operation Mode Setting ..................................................................................................................19
4.2.1 Operation mode indication............................................................................................................................19
4.2.2 Operation mode switching and communication startup mode (Pr. 79, Pr. 340) ...........................................20
4.3 Operation and Speed Command Source (Pr. 338, Pr. 339, Pr. 550) ............................................23
4.3.1 Communication EEPROM write selection (Pr. 342) .....................................................................................27
4.4 Operation at Communication Error Occurrence...........................................................................28
4.4.1 Operation selection at communication error occurrence (Pr. 500 to Pr. 502) ..............................................28
4.4.2 Alarm and measures ....................................................................................................................................32
4.5 Inverter Reset ...................................................................................................................................33
5 FUNCTIONS 35
5.1 Output from the Inverter to the Network........................................................................................35
5.2 Input to the Inverter from the Network...........................................................................................36
6 PROFIBUS DEVICE DATA 37
6.1 Device Data (GSD file) .....................................................................................................................37
6.2 Slave User Parameter ......................................................................................................................41
7 PPO TYPE SUPPORT SPECIFICATION 42
7.1 Profibus Profiles ..............................................................................................................................42
7.2 ID Definitions....................................................................................................................................43
7.3 Buffer Memory Map .........................................................................................................................44

III
7.4 Buffer Memory Configuration .........................................................................................................45
7.5 Buffer Memory Details.....................................................................................................................46
7.6 Outline of PNU..................................................................................................................................53
7.7 Profibus PNU....................................................................................................................................54
7.7.1 Real-time monitor ......................................................................................................................................... 54
7.7.2 Parameter clear ............................................................................................................................................ 55
7.7.3 Operation mode read/write...........................................................................................................................55
7.7.4 Set frequency read .......................................................................................................................................55
7.7.5 Terminal input read....................................................................................................................................... 56
7.7.6 Inverter reset ................................................................................................................................................56
7.7.7 Node address read....................................................................................................................................... 56
7.7.8 Alarm definition read..................................................................................................................................... 57
7.7.9 PNU list read ................................................................................................................................................61
7.8 Standard Parameters.......................................................................................................................62
8 PPO TYPE NON SUPPORT SPECIFICATION 64
8.1 Profibus Profiles ..............................................................................................................................64
8.2 ID Definitions....................................................................................................................................65
8.3 Buffer Memory Map .........................................................................................................................65
8.4 Buffer Memory Configuration .........................................................................................................66
8.5 Buffer Memory Details.....................................................................................................................67
8.6 Outline of PNU..................................................................................................................................72
8.7 Profibus PNU (Module Type E5NP) ................................................................................................73
8.7.1 Real time monitor area (IND=0000H (IND=00H, PP=00H)) .........................................................................73

IV
8.7.2 System environment variable (sev) area (IND = 01PPH (IND = 01H, PP = 00H, 01H)) ..............................74
8.8 Standard Parameters.......................................................................................................................78
8.8.1 Normal parameter area (IND = 0200H (IND = 02H, PP = 00H)) ..................................................................78
8.8.2 Pr. 900 to calibration parameter (frequency) area (IND=0300H (IND=03H, PP=00H))................................79
8.8.3 Pr. 900 to calibration parameter (%) area (IND=0400H (IND=04H, PP=00H)) ............................................80
9 TROUBLESHOOTING 81

1
1
1PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and Product Confirmation
Take the plug-in option out of the package, check the product name, and confirm that the product is as you
ordered and intact.
This product is a plug-in option for the FR-E700 series inverter.
1.1.1 SERIAL number
Check the SERIAL number indicated on the inverter rating plate or package.
For the 200V class of FR-E700, this option can be used with the inverter having the following SERIAL
number or later. (For the 400V class of FR-E700, this option can be used with all inverters regardless of
SERIAL number.)
zSERIAL number check
Refer to the inverter manual for the location of the rating plate.
Type SERIAL number
FR-E720-0.1K to 0.75K J7Y{{{{{{
FR-E720-1.5K to 5.5K K7Y{{{{{{
FR-E720-7.5K L7Y{{{{{{
FR-E720-11K, 15K G7Y{{{{{{
Rating plate example
7 Y {{{{{{ The SERIAL consists of 1 version symbol, 2 numeric characters or 1 numeric
character and 1 alphabet letter indicating year and month, and 6 numeric
characters indicating control number.
Month is indicated as 1 to 9, X (October), Y (November), and Z (December).
Symbol Year Month Control number
SERIAL number

2
PRE-OPERATION INSTRUCTIONS
1.1.2 Packing confirmation
Check the enclosed items.
* Used with the FR-E720-3.7K (FR-E720-175) or less and FR-E740-7.5K (FR-E740-170) or less.
Plug-in option
......................................................... 1
Mounting screw (M3 ×6mm)
........................ 2 (Refer to page 8, 10.)
Front cover for plug-in option
......................................................... 1
Option protective cover
.......................................................1 *
Option small cover (Not used)
..........................................................1
CAUTION
• In place of the inverter front cover, install a provided front cover for plug-in option.
REMARKS
•PROFIBUS
is a registered trademark of PROFIBUS User Organization.

3
1
PRE-OPERATION INSTRUCTIONS
1.1.3 Parts
Front view Rear view
Mounting
hole
Mounting hole
Mounting hole
Mount on the inverter with an accessory mounting screw.
Terminal block
Connect
the communication
cable.
Connector
Connect to the inverter option connector.
Terminal
layout
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
1
O
F
F2
SW2
SW3
SW1
LED1
STATUS
X1X16
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
1
O
F
F2
SW2
SW3
SW1
X1
X16
D+
D-
V-
D-
CNTR
FG
V+
D+
D-
D+
V-
FG
Operation status indication LED
Lit/off of the LED indicate inverter operation status.
Switch for manufacturer setting
Do not change from
initially-set status (1, 2:OFF).
1
2
Node address switch
FR-A7NP
O
F
F
(Refer to page 8, 10.)
(Refer to page 4.)
Name Function
Node address
switch
Set the inverter address within the range of 00H to
7DH.
Operation status
indication LED
Off Inverter power off
Red is lit A communication error with the master
occurred
Green is lit During communication with the master

4
PRE-OPERATION INSTRUCTIONS
1.2 Node Address Setting
Set the node address between "00H to 7DH" using node address switches on the FR-A7NP (refer to page 3).
The setting is reflected at the next power-on or inverter reset.
Set the arrow (×) of the corresponding switches to the number and alphabet to set a desired address.
•Setting example
Node address 1:
Set the "×" of X16(SW3) to "0" and the "×
" of X1(SW1) to "1".
Node address 38 (26H):
Set the " ×" of X16(SW3) to "2" and the
"×" of X1(SW1) to "6".
CAUTION
• Set the node address switch to the switch number (alphabet) position correctly. If the
switch is set between numbers, normal data communication can not be made.
• Do not set the node address to 7EH through FFH.
• Depending on the master module, 00H, 01H, 02H, 7CH, 7DH of node address may not
be used.
• You cannot set the same node address to other devices on the network. (Doing so disables proper
communication.)
• Set the inverter node address before switching on the inverter and do not change the setting while power is
on. Otherwise you may get an electric shock.
X16 X1
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
X16 X1
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Good
example Bad example
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F

5
PRE-OPERATION INSTRUCTIONS
1
1.3 Specifications
1.3.1 Inverter option specifications
1.3.2 Communication specifications
Type Inverter plug-in option type
Number of nodes occupied One inverter occupies one node.
Connection cable Cable which supports 12.0Mbps communication (EEIA-485(RS-485) standard)
Communication speed
Wiring length 1200m or less 9600bps, 19.2Kbps, 93.75Kbps
Wiring length 600m or less 187.5Kbps
Wiring length 200m or less 500Kbps, 1.5Mbps
Wiring length 100m or less 3.0Mbps, 6.0Mbps, 12.0Mbps

6
2INSTALLATION
2.1 Pre-Installation Instructions
Make sure that the input power of the inverter is off.
2.2 Installation Procedure
The FR-E700 series has one connection connector for the plug-in option.
CAUTION
With input power on, do not install or remove the plug-in option. Otherwise, the inverter and
plug-in option may be damaged.
For prevention of damage due to static electricity, touch nearby metal before touching this
product to eliminate static electricity from your body.
CAUTION
•Always perform wiring to the main circuit terminals and control circuit terminals before installing the
option. Wiring cannot be performed after installing the option.
•When the inverter can not recognize that the option unit is mounted due to improper installation, etc.,
" " (option alarm) is displayed.
•Take care not to drop a mounting screw during mounting and removal.
•Pull out the option straight to remove. Otherwise, the connector may be damaged.

7
INSTALLATION
2
zFor FR-E720-3.7K (FR-E720-175) or less and FR-E740-7.5K (FR-E740-170) or less
(1) Remove the front cover from the inverter. (For removing the front cover, refer to the FR-E700
instruction manual.)
(2) Remove the PU cover from the front cover. Open the PU cover with a driver, etc. and remove it in the
direction of arrow as shown below.
REMARKS
• Because the voltage class, model name and serial (only voltage class is labeled for FR-E740-5.5K (FR-E740-120)
or more) are stated on the PU cover, replace a PU cover of a plug-in option front cover with the removed PU cover
from the inverter.
(1) Front cover
(2) PU cover
*
* Open the PU cover, then open it toward the arrow
direction to remove.

8
INSTALLATION
(3) Install the option protective cover.
(4) Securely fit the connector of the plug-in option to the inverter connector along the guides.
(5) Securely fix the both top and bottom of the plug-in option to the inverter with the accessory mounting
screws. (tightening torque 0.45N•m to 0.55N•m) If the screw holes do not line-up, the connector may
not have been plugged snugly. Check for loose plugging.
(6) Remove the PU cover provided on the front cover for plug-in option and install the other PU cover,
which was removed in (2).
(7) Loosen the terminal screw and insert the cable into the terminal. Tighten each cable with fixing screws
to the recommended tightening torque. (Refer to the chapter 3 for wiring.)
(8) Install the front cover for plug-in option to the inverter.
REMARKS
•When the option protective cover is not installed, the protective structure (JEM1030) changes to open type (IP00).
(4)
(5) (7)
(8)
Option
connector
of inverter
(3) Option protective cover
Front cover
for plug-in option
(6) Replace
Mounting
screws

9
INSTALLATION
2
zFor FR-E720-5.5K (FR-E720-240) or more and FR-E740-11K (FR-E740-230) or more
(1) Remove the front cover 1 and 2 from the inverter. (For removing the front cover, refer to the FR-E700
instruction manual.)
(2) Remove the PU cover from the front cover 2. For removing the PU cover, refer to page 7.
REMARKS
• Because the voltage class is stated on the PU cover, replace a PU cover of a plug-in option front cover with the
removed PU cover from the inverter.
Front cover 1
Front cover 2
(1)
(2)
PU cover
(1)

10
INSTALLATION
(3) Install the front cover 1 to the inverter.
(4) Securely fit the connector of the plug-in option to the inverter connector along the guides.
(5) Securely fix the both top and bottom of the plug-in option to the inverter with the accessory mounting
screws. (tightening torque 0.45N•m to 0.55N•m) If the screw holes do not line-up, the connector may
not have been plugged snugly. Check for loose plugging.
(6) Remove the PU cover provided on the front cover for plug-in option and install the other PU cover,
which was removed in (2).
(7) Loosen the terminal screw and insert the cable into the terminal. Tighten each cable with fixing screws
to the recommended tightening torque. (Refer to the chapter 3 for wiring.)
(8) Install the front cover for plug-in option to the inverter.

11
INSTALLATION
2
(8)
(7)
(3)
(6)
Replace
Front cover for
plug-in option
(5) Mounting screws
(4) Option connector of inverter
Installation completed

12
3WIRING
3.1 Terminal Block
Terminal block layout
Terminal
No. Terminal Name Definition
1-A V+ (VP) *1 Voltage output (approx. 5V to V-)
1-B D+ (RXD/TXD-P) Send and receive profibus signal+
2-A D+ (RXD/TXD-P) Send and receive profibus signal+
2-B D+ (RXD/TXD-N) Send and receive profibus signal-
3-A D+ (RXD/TXD-N) Send and receive profibus signal-
3-B V- (DGND) *1 GND of D+/D-
4-A D+ (RXD/TXD-P) Send and receive profibus signal+
4-B D+ (RXD/TXD-N) Send and receive profibus signal-
5-A V- (DGND) *1 GND of D+/D-
5-B CNTR *2 Control signal (sending request from the inverter)
6-A FG (connected to the earth of the inverter unit)
6-B FG (connected to the earth of the inverter unit)
*1 Use when selecting a terminating resistor. (Refer to page 15)
*2 It may not be necessary depending on the master used.
D+
D-
V-
D-
CNTR
FG
V+
D+
D-
D+
V-
FG
1
2
3
4
5
6
A
1
2
3
4
5
6
B

13
WIRING
3
3.2 Wiring
Use the network connection cable which supports 12.0Mbps communication.
(1) Strip off the sheath of the PROFIBUS communication dedicated cable and wind wires and shield cables
to use. If the length of the sheath pealed is too long, a short circuit may occur among neighboring wires.
If the length is too short, cables and shield cables might come off.
REMARKS
yInformation on bar terminals...recommended product (as of September, 2006)
Bar terminal crimping tool: CRIMPFOX ZA3 (Phoenix Contact Co., Ltd.)
Cable stripping size
Approx 5mm
Wire the stripped cable after twisting it to prevent it from
becoming loose.
(Do not solder it.)
Use a bar type terminal as required.
Terminal Screw Size Cable Size
(mm2)
Bar Terminal Model
Maker
With insulation
sleeve
Without insulation
sleeve
M2 0.3 to 0.5 Al 0,5-6WH A 0,5-6 Phoenix Contact
Co.,Ltd.
When using the bar terminal (without insulation sleeve), use
care so that the twisted wires do not come out.