Mitsubishi Electric FR-E5NP User manual

TRANSISTORIZED INVERTER INSTRUCTION MANUALFR-E5NP
TRANSISTORIZED INVERTER
HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310
TRANSISTORIZED INVERTER
-INSTRUCTION MANUAL-
FR-E5NP
Profibus DP COMMUNICATION OPTION
IB(NA)-0600007-D (0303) MEE Printed in Japan Specifications subject to change without notice.

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Thank you for choosing the Mitsubishi inverter option unit.
This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling
might cause an unexpected fault. Before using the equipment, please read this manual carefully to use the equipment
to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect this product until you have read through this instruction
manual and appended documents carefully and can use the equipment correctly. Do not use this product until you
have a full knowledge of the equipment, safety information and instructions.
In this instruction manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
Assumes that incorrect handling may cause hazardous conditions, resulting in
death or severe injury.
Assumes that incorrect handling may cause hazardous conditions, resulting in
medium or slight injury, or may cause physical damage only.
Note that the level may lead to a serious consequence according to conditions. Please follow the
instructions of both levels because they are important to personnel safety.
SAFETY INSTRUCTIONS
!While power is on or when the inverter is running, do not open the front cover. You may get an electric shock.
!Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage
terminals and charging part and get an electric shock.
!Even if power is off, do not remove the front cover except for wiring or periodic inspection. You may access the
charged inverter circuits and get an electric shock.
!Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for no residual
voltage with a tester or the like.
WARNING
CAUTION
CAUTION
WARNING

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2. Injury Prevention
3. Additional instructions
Also note the following points to prevent an accidental failure, injury, electric shock, etc.:
(1) Transportation and mounting
(2) Test operation and adjustment
!Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.
!Always install the option unit before wiring. Otherwise, you may get an electric shock or be injured.
!Handle this option unit with dry hands to prevent an electric shock.
!Do not subject the cables to scratches, excessive stress, heavyloads or pinching. Otherwise, you may get an electric shock.
!Apply only the voltage specified in the instruction manual to each terminal to prevent burst, damage, etc.
!Ensure that the cables are connected to the correct terminals. Otherwise, burst, damage, etc. may occur.
!Always make sure that polarity is correct to prevent burst, damage, etc.
!While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.
!Do not install or operate the option unit if it is damaged or has parts missing.
!Do not stand or rest heavy objects on the product.
!Check that the mounting orientation is correct.
!Prevent screws, metal fragments or other conductive bodies or oil or other flammable substance from entering the inverter.
!Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to
make unexpected motions.
WARNING
CAUTION
CAUTION
CAUTION

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(3) Usage
(4) Maintenance, inspection and parts replacement
(5) Disposal
(6) General instruction
!Do not modify the equipment.
!When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set
the required parameters before starting operation.
!For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate
static electricity from your body.
!Do not test the equipment with a megger (measure insulation resistance).
!Treat as industrial waste.
All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in-
depth description. Before starting operation of the product, always return the covers and guards into original
positions as specified and operate the equipment in accordance with the manual.
WARNING
CAUTION
CAUTION
CAUTION

CONTENTS
1.PRE-OPERATION INSTRUCTIONS 1
1.1 Packing Confirmation...........................................................................................................................1
1.2 Structure ..............................................................................................................................................2
1.3 Inverter Option Specifications..............................................................................................................3
1.4 Communication Specification...............................................................................................................3
2.INSTALLATION 4
2.1 Pre-Installation Instructions..................................................................................................................4
2.2 Inverter Node Address Setting.............................................................................................................4
2.3 Installation Procedure.........................................................................................................................6
2.3.1 Profibus Communication Cable ....................................................................................................7
3. INVERTER SETTING 9
3.1 Parameter List......................................................................................................................................9
3.2 Operation Mode.................................................................................................................................10
3.2.1 Operation mode switching ..........................................................................................................11
3.3 Operation and Speed Command Source...........................................................................................17
3.4 Operation at Communication Error Occurrence.................................................................................19
3.4.1 Operation selection at communication error occurrence ............................................................19
3.4.2 Alarm and measures...................................................................................................................23
3.4.3 Inverter reset...............................................................................................................................25

4. FUNCTION OVERVIEW 26
4.1 Function Overview.............................................................................................................................26
4.1.1 Output from inverter to master module.......................................................................................27
4.1.2 Input from master module to inverter..........................................................................................28
5.Profibus Device Data 29
5.1 Device Data (GSD file).......................................................................................................................29
5.2 Slave User Parameter........................................................................................................................33
6.Profibus PROFILES—PPO Support Specification 34
6.1 ID definitions......................................................................................................................................35
6.2 Buffer memory map ...........................................................................................................................36
6.3 Buffer Memory Configuration.............................................................................................................37
6.4 Buffer Memory Details .......................................................................................................................38
6.4.1 Points to note..............................................................................................................................43
7.Profibus PROFILES—PPO Non Support Specification 44
7.1 ID definitions......................................................................................................................................45
7.2 Buffer memory map ...........................................................................................................................45
7.3 Buffer Memory Configuration.............................................................................................................46
7.4 Buffer Memory Details .......................................................................................................................47
7.4.1 Points to note..............................................................................................................................51

8.PARAMETER DEFINITIONS—PPO Support Specification 52
8.1 Outline of PNU...................................................................................................................................52
8.2 Profibus PNU.....................................................................................................................................53
8.2.1 Real-time monitor........................................................................................................................53
8.2.2 Parameter clear ..........................................................................................................................53
8.2.3 Operation mode read/write .........................................................................................................54
8.2.4 Set frequency read......................................................................................................................54
8.2.5 Terminal input read.....................................................................................................................54
8.2.6 Inverter reset...............................................................................................................................54
8.2.7 Node address read .....................................................................................................................55
8.2.8 Alarm history...............................................................................................................................55
8.2.9 PNU list read...............................................................................................................................57
8.3 Standard Parameters.........................................................................................................................58
9.PARAMETER DEFINITIONS—PPO Non Support Specification 60
9.1 Outline of PNU...................................................................................................................................60
9.2 Profibus PNU (Module type E5NP)....................................................................................................60
9.2.1 Real-time monitor (IND = 0000H) ...............................................................................................60
9.2.2 System environment variable (sev) area (IND = 01PPH) ...........................................................61
9.3 Standard Parameters.........................................................................................................................65
9.3.1 Normal parameter area (IND = 0200H) ......................................................................................65
9.3.2 Pr. 900 and later-frequency parameter area (IND = 0300H) ......................................................67
9.3.3 Pr. 900 and later-% parameter area (IND = 0400H)...................................................................67
10.TROUBLESHOOTING 68

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1.PRE-OPERATION INSTRUCTIONS
Take the option unit out of the package, check the unit name, and confirm that the product is as you ordered and
intact.
This product is a plug-in option unit designed for exclusive use in the Mitsubishi FR-E500 series inverter (FR-
E540-0.4K to 7.5K (-NA) (-EC) (-CH), FR-E520S-0.4K to 2.2K-EC (-CH)).
1.1 Packing Confirmation
Make sure that the package includes the following
• Instruction manual...........................................................................1
• Mounting screws M3 × 6 .................................................................2
• LED indication sticker......................................................................1

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PRE-OPERATION INSTRUCTIONS
1.2 Structure
FR-E5NP
Mounting hole
Connector
Operating status
indicator LED
Profibus Connector
(Dsub9 pin connector)
Mounting
hole
Node address
setting switch
X16 X1
SERIAL
SERIAL
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Name Function
Node address setting
switches
Used to set the inverter node
address between 0Hand 7DH.
For details, refer to page 4.
Operating status
indicator LED (green) off Communication stops
on During communication
Profibus connector
(Dsub9 pin connector)
Used to connect a Profibus
cable for Profibus
communication (Refer to page
7.)

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PRE-OPERATION INSTRUCTIONS
1.3 Inverter Option Specifications
* When the option unit (FR-E5NP) is plugged in, the protective structure (JEM1030) is open type (IP00).
1.4 Communication Specification
Type Inverter inboard option, to be connected with a connector (can be mounted/dismounted
to/from the inverter front face)
Number of node occupied One inverter occupies one node.
Communication cable For 12Mbps communication
(compliant with EEIA-RS-485 standard)
Communication
speed
Wiring length 1200m maximum 9600bps, 19.2Kbps, 93.75Kbps
Wiring length 600m maximum 187.5Kbps
Wiring length 200m maximum 500Kbps, 1.5Mbps
Wiring length 100m maximum 3Mbps, 6Mbps, 12Mbps