Mitsubishi Electric FR-PU07 User manual

FR-PU07/FR-PU07BB INSTRUCTION MANUAL
D
INVERTER
INVERTER
Option unit
INSTRUCTION MANUAL
INVERTER
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
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FR-PU07
FR-PU07BB
Parameter unit
IB(NA)-0600240ENG-D(0901) MEE Printed in Japan Specifications subject to change without notice.
PRE-OPERATION INSTRUCTIONS
FUNCTIONS
FUNCTION MENU
OPERATION
SPECIFICATIONS
CHECK FIRST WHEN YOU
HAVE A TROUBLE

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Thank you for choosing the Mitsubishi inverter option unit.
This instruction manual gives handling information and
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about
safety matters
Do not attempt to install, operate, maintain or inspect this
product until you have read through this instruction manual
and appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full
knowledge of the equipment, safety information and
instructions.
In this instruction manual, the safety instruction levels are
classified into "WARNING" and "CAUTION".
Assumes that incorrect handling
may cause hazardous conditions,
resulting in death or severe injury.
Assumes that incorrect handling
may cause hazardous conditions,
resulting in medium or slight injury,
or may cause physical damage
only.
Note that the CAUTION level may lead to a serious
consequence according to conditions. Please follow the
instructions of both levels because they are important to
personnel safety.
WARNING
CAUTION
SAFETY INSTRUCTIONS
WARNING
•Do not run the inverter with the front cover removed.
Otherwise, you may access exposed high voltage terminals
or charging devices and get an electric shock.
•Before starting wiring or inspection, check that the operation
panel indicator is OFF, wait for at least 10 minutes after the
power supply has been switched OFF, and check that there
are no residual voltage using a tester or the like. The
capacitor is charged with high voltage for some time after
power OFF and it is dangerous.
•Any person who is involved in the wiring or inspection of this
equipment should be fully competent to do the work.
•Always install the inverter before wiring. Otherwise, you may
get an electric shock or be injured.
•Operate the keys with dry hands to prevent an electric shock.

A-2
2. Additional Instructions
To prevent injury, damage or product failure, please note the
following points.
(1) Transportation and mounting
(2) Test operation and adjustment
(3) Usage
(4) Corrective actions for alarm
CAUTION
•Do not install and operate the parameter unit (FR-PU07/FR-
PU07BB) if it is damaged or has parts missing.
•Do not stand or rest heavy objects on this equipment.
•Check the inverter mounting orientation is correct.
•The parameter unit (FR-PU07/FR-PU07BB) is a precision
device. Do not drop it or subject it to impact.
• Use the inverter under the following environmental conditions:
*Temperatures applicable for a short time, e.g. in transit.
CAUTION
•Before starting operation, confirm and adjust the parameters.
A failure to do so may cause some machines to make
unexpected motions.
Environment
Surrounding
air
temperature
-10°Cto +50°C (non-freezing)
Ambient
humidity 90%RH or less (non-condensing)
Storage
temperature -20°C to +65°C*
Ambience Indoors (free from corrosive gas,
flammable gas, oil mist, dust and dirt)
Altitude,
vibration
Maximum 1000m above seal level,
5.9m/s2or less at 10 to 55Hz (directions
of X, Y, Z axes)
WARNING
•Since pressing key may not stop output depending on
the function setting status, provide a circuit and switch
separately to make an emergency stop (power OFF,
mechanical brake operation for emergency stop, etc).
• Make sure that the start signal is off before resetting the inverter
alarm. A failure to do so may restart the motor suddenly.
•Do not modify the equipment.
•Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the inverter.
CAUTION
•When parameter clear or all parameter clear is performed,
each parameter returns to the factory setting. Re-set the
required parameters before starting operation.
CAUTION
•Provide safety backup devices, such as an emergency brake,
to protect machines and equipment from hazard if the
parameter unit (FR-PU07/FR-PU07BB) becomes faulty.

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(5) Disposal
(6) General instruction
3. Safety Precautions for Alkaline Battery
When using an alkaline battery, read the instruction manuals
carefully before using them.
4. Safety Precautions for Nickel Metal Hydride Battery
When using a nickel metal hydride battery and charger, read the
instruction manuals carefully before using them.
CAUTION
•Treat as industrial waste.
All illustrations given in this manual may have been drawn with
covers or safety guards removed to provide in-depth
description. Before starting operation of the product, always
return the covers and guards into original positions as specified
and operate the equipment in accordance with the manual.

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— CONTENTS —
INTRODUCTION 1
1 PRE-OPERATION INSTRUCTIONS 2
1.1 Supporting inverter models ..............................................................................................................2
1.2 Unpacking and Product Confirmation .............................................................................................4
1.2.1 Unpacking confirmation ..................................................................................................................................4
1.2.2 Appearance and parts identification ...............................................................................................................5
1.2.3 Explanation of keys ........................................................................................................................................7
1.3 Installation and Removal of FR-PU07 ..............................................................................................9
1.3.1 Direct installation to the inverter (A700/F700 series)......................................................................................9
1.3.2 Removal from the inverter (A700/F700 series).............................................................................................10
1.3.3 Installation using the connection cable (FR-CB2) ........................................................................................11
1.3.4 Removal when the connection cable (FR-CB2) is used...............................................................................13
1.4 Connection and Removal of FR-PU07BB ......................................................................................14
1.4.1 Before using FR-PU07BB in the battery mode.............................................................................................14
1.4.2 Instructions for the FR-PU07BB (battery mode)...........................................................................................17
1.4.3 Connecting to FR-A700/F700 using the connection cable (FR-CB2)...........................................................18
1.4.4 Connecting to FR-E700 using the connection cable (FR-CB2)....................................................................19
1.4.5 Removal when the connection cable (FR-CB2) is used...............................................................................19
1.5 Parameters to be Checked First .....................................................................................................20
1.5.1 PU display language selection (Pr. 145) ......................................................................................................20

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1.5.2 PU buzzer control (Pr. 990) ..........................................................................................................................20
1.5.3 PU contrast adjustment (Pr. 991) .................................................................................................................21
2 FUNCTIONS 22
2.1 Monitoring Function ........................................................................................................................22
2.1.1 Display overview...........................................................................................................................................22
2.1.2 Using "SHIFT" to change the main monitor..................................................................................................25
2.1.3 Setting the power-ON monitor (the first priority monitor)..............................................................................26
2.1.4 Using "READ" to change the main monitor ..................................................................................................27
2.1.5 Using the parameter to change the monitor (Pr. 52) ....................................................................................28
2.2 Frequency Setting............................................................................................................................30
2.2.1 Direct setting.................................................................................................................................................30
2.2.2 Step setting...................................................................................................................................................31
2.2.3 Precautions for frequency setting.................................................................................................................32
2.3 Setting and Changing the Parameter Values ................................................................................33
2.3.1 Specifying the parameter number to change the set value ..........................................................................33
2.3.2 Selecting the parameter from functional list to change the set value ...........................................................34
2.3.3 Selecting the parameter from parameter list to change the set value ..........................................................36
2.3.4 Selecting the parameter from User List to change the set value..................................................................37
2.3.5 Precautions for setting write .........................................................................................................................38
2.4 User Group Function .......................................................................................................................39
2.4.1 Registering the parameters to user group ....................................................................................................40
2.4.2 Deleting the parameters from user group.....................................................................................................41
2.4.3 Confirming the parameters registered to user group....................................................................................41

III
2.5 Calibration of the Meter (Frequency Meter)...................................................................................42
2.5.1 Calibration of the FM terminal ......................................................................................................................42
2.5.2 Calibration of the AM terminal .....................................................................................................................43
2.6 Adjustment of the Frequency Setting Signals "Bias" and "Gain" ..............................................46
2.6.1 Adjustment procedure ..................................................................................................................................46
3 FUNCTION MENU 53
3.1 Overview of Function Menu ............................................................................................................53
3.1.1 Function menu..............................................................................................................................................53
3.1.2 Function menu transition ..............................................................................................................................55
3.2 Operation Procedures for Functions .............................................................................................59
3.2.1 Monitor function ............................................................................................................................................59
3.2.2 Selection of PU operation (direct input)........................................................................................................60
3.2.3 Selection of the PU Jog operation mode......................................................................................................61
3.2.4 Parameters ...................................................................................................................................................62
3.2.5 Parameter clear............................................................................................................................................65
3.2.6 Alarm history.................................................................................................................................................67
3.2.7 Alarm clear ...................................................................................................................................................68
3.2.8 Inverter reset ................................................................................................................................................69
3.2.9 Troubleshooting............................................................................................................................................70
3.2.10 Terminal assignment (Selectop)...................................................................................................................74
3.2.11 Option...........................................................................................................................................................75
3.2.12 Multiple copies..............................................................................................................................................76
3.3 Other Precautions............................................................................................................................81

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3.3.1 Precautions for parameter unit operation ....................................................................................................81
4OPERATION 82
4.1 How to Select the Operation Mode.................................................................................................82
4.1.1 Switching from External operation mode [EXT] to PU operation mode [PU]................................................82
4.1.2 Switching from PU operation mode [PU] to External operation mode [EXT]................................................82
4.1.3 Switching to the External / PU combined operation mode ...........................................................................83
4.2 How to Operate PU Operation ........................................................................................................84
4.2.1 Normal operation ..........................................................................................................................................84
4.2.2 PU Jog operation..........................................................................................................................................85
4.3 Combined Operation (Operation Using External Input Signals and PU)....................................86
4.3.1 Entering the start signal from outside and setting the running frequency from the PU (Pr. 79 = 3) ............. 86
4.3.2 Entering the running frequency from outside and making start and stop from the PU (Pr. 79 = 4)..............87
4.3.3 Entering the start signal and multi-speed signal from outside and
setting multiple speeds from the parameter unit...........................................................................................88
5 CHECK FIRST WHEN YOU HAVE A TROUBLE 89
5.1 Troubleshooting...............................................................................................................................89
6 SPECIFICATIONS 91
6.1 Standard Specifications ..................................................................................................................91
6.2 Outline Drawing and Panel Cutting Drawing.................................................................................93

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6.2.1 FR-PU07 outline dimension drawings ..........................................................................................................93
6.2.2 FR-PU07BB outline dimension drawings .....................................................................................................94
APPENDIX 95
Appendix 1 Disposing of the equipment in the EU countries...............................................................95

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INTRODUCTION
This product is a unit for setting inverter functions (parameters) and has the following features.
· An operation panel can be removed and a parameter unit can be connected.
· Setting such as direct input method with a numeric keypad, operation status indication, and help function are
usable.
· Eight languages can be displayed.
· Parameter setting values of maximum of three inverters can be stored.
The parameter unit screen displays in this instruction manual are examples used with the FR-A700 series.
REMARKS
Features only for FR-PU07BB
· Parameter check and setting change are available without connecting a power supply to the inverter.
· Since the shape is specially designed for portable use, it is easy to work with FR-PU07BB in hand.
CAUTION
To use a parameter unit with battery pack (FR-PU07BB) outside Japan, order a "FR-PU07BB-L" (parameter
unit type indicated on the package has L at the end).
Since batteries may conflict with laws in countries to be used (new EU Directive on batteries and
accumulators, etc.), batteries are not enclosed with an FR-PU07BB.

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1PRE-OPERATION INSTRUCTIONS
1.1 Supporting inverter models
•FR-PU07/FR-PU07BB supporting models
*1 If a product assembled before the above date is connected when the inverter power is OFF, "MITSUBISHI" appears on
the liquid crystal display screen and it is inoperative.
If a product assembled before the above date is connected when the inverter power is ON, "PU07BB/COMPATIBILITY/
ERROR" appears on the liquid crystal display screen and it is inoperative.
*2 If a product assembled before the above date is connected, "PU07BB/COMPATIBILITY/ERROR" appears on the liquid
crystal display screen and it is inoperative regardless of ON/OFF of the inverter power.
*3 Some parameter names displayed are different from those of the FR-PU07.
*4 The FR-PU07 can not be directly connected to the inverter.
Model FR-PU07 FR-PU07BB *4
A700 series {
{
(Products assembled in and after January 2008.) *1
(The FR-A700-EC/-CHT have not been compatible yet but will be compatible in future.)
F700 series {
{
(Products assembled in and after January 2009.) *1
(The FR-F700-EC/-CHT have not been compatible yet but will be compatible in future.)
E700 series {*4 {
(Products assembled in and after July 2007.) *2
D700 series {*4 ×
(The FR-D700 series have not been compatible yet but will be compatible in future.)
500 series {*3, *4 ×

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Unpacking and Product Confirmation
zSERIAL number
For product assembled date, check the SERIAL number indicated on the inverter rating plate or package.
zSERIAL number check
Refer to the inverter manual for the location of the rating plate.
Rating plate example
{ { {{{{{{ SERIAL (Serial No.)
Symbol Year Month Control number
TC{{{A{{{G{{ TC number
The SERIAL consists of 1 version symbol, 2 numeric characters or 1 numeric character and 1 alphabet
letter indicating year and month, and 6 numeric characters indicating control number.
Month is indicated as 1 to 9, X (October), Y (November), and Z (December).

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Unpacking and Product Confirmation
1.2 Unpacking and Product Confirmation
Take the parameter unit out of the package, check the unit name, and confirm that the product is as you
ordered and intact.
1.2.1 Unpacking confirmation
Check the enclosed items.
·FR-PU07/FR-PU07BB common
· FR-PU07BB only
* Batteries are not enclosed. Please prepare them separately.
Parameter unit
............................................1
Instruction manual
............................................1
FR-PU07 FR-PU07BB
Connection cable (FR-CB203)
...........................................................1
INSTRUCTION MANUAL

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1
Unpacking and Product Confirmation
1.2.2 Appearance and parts identification
Unpack the parameter unit, check the name plate on the back, and make sure that the product has not
been damaged before using.
FR-PU07
Front Rear
Bottom
60.00 Hz
STF FWD PU
READ : List
Monitor
Liquid crystal display
(16 characters 4 lines with
backlight)
Interactive parameter setting
Help function
Trouble shooting guidance
Monitor (frequency, current,
power, etc.)
Operation keys
Connector for inverter
directly
Connector to the inverter.
Connect directly to PU
connector of the inverter.
Connector for PU
cable
Connect using the
connection cable
(FR-CB2 ).
POWER lamp
Lit when the power turns ON.
ALARM lamp
Lit to indicate an inverter
alarm occurrence.
Rating plate
(Refer to page 7)
(Refer to page 9)
(Refer to page 11)

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Unpacking and Product Confirmation
FR-PU07BB
Front
Rear
0.00 Hz
STF FWD PU
READ :List
Bottom
Operation keys
POWER lamp
Lit when the power turns ON.
ALARM lamp
Lit to indicate an inverter
fault occurrence.
Rating plate
Power supply
switch
Set to ON when
using in the battery
mode.
OFFON
Power supply
switch
Top
Connector for PU cable
Connect using the connection
cable (FR-CB2
)
Connector for AC adapter
Pull out the protective cover toward you
to remove and then connect
the AC adapter (sold separately).
Battery exhaustion warning lamp
When a battery is low, the lamp color
changes from green to orange.
Monitor
Liquid crystal display
(16 characters 4 lines with backlight)
Interactive parameter setting
Help function
Trouble shooting guidance
Monitor (frequency, current, power, etc.)
(Refer to page 91 for details.)
(Refer to page 15)
(Refer to page 18, 19)

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1
Unpacking and Product Confirmation
1.2.3 Explanation of keys
Key Description
Used to select the parameter setting mode.
Press to select the parameter setting mode.
Used to display the first priority screen.
Used to display the output frequency when making an initial setting.
Operation cancel key.
Used to display the function menu.
A variety of functions can be used on the function menu.
Used to shift to the next item in the setting or monitoring mode.
to Used to enter a frequency, parameter number or set value.
Used to select the External operation mode.
Used to select the PU operation mode to display the frequency setting screen.
/
· Used to keep on increasing or decreasing the running frequency. Hold down to change the
frequency.
· Press either of these keys on the parameter setting mode screen to change the parameter setting
value sequentially.
· On the selecting screen, these keys are used to move the cursor.
· Hold down and press either of these keys to advance or return the display screen one
page.

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Unpacking and Product Confirmation
Forward rotation command key.
Reverse rotation command key.
· Stop command key.
· Used to reset the inverter when a fault occurs.
· Used to write a set value in the setting mode.
· Used as a clear key in the all parameter clear or alarm history clear mode.
· Used as a decimal point when entering numerical value.
· Used as a parameter number read key in the setting mode.
· Used as an item select key on the menu screen such as parameter list or monitoring list.
· Used as an alarm definition display key in the alarm history display mode.
· Used as a command voltage read key in the calibration mode.
CAUTION
· Do not use a sharp-pointed tool to push the keys.
· Do not press your fingers against the display.
Key Description

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1
Installation and Removal of FR-PU07
1.3 Installation and Removal of FR-PU07
To ensure safety, install or remove FR-PU07 after switching the power of the inverter OFF.
FR-PU07 cannot be directly installed to the FR-E700, D700 inverter.
1.3.1 Direct installation to the inverter (A700/F700 series)
(1) Remove the operation panel (FR-DU07).
(2) Insert the parameter unit straight and fit it securely.
(3) Tighten the two screws on the parameter unit to fix the unit to the inverter.
STFFWDPU
STFFWDPU
Fixed screw

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Installation and Removal of FR-PU07
1.3.2 Removal from the inverter (A700/F700 series)
Loosen the fixed screws, hold down the right and left hooks of the FR-PU07, and then pull the parameter
unit toward you.
STFFWDPU
Press the hooks.
STFFWDPU
Fixed screw

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1
Installation and Removal of FR-PU07
1.3.3 Installation using the connection cable (FR-CB2)
•For the FR-A700/FR-F700
(1) Remove the operation panel (FR-DU07).
(2) Securely insert one end of connection cable into the PU connector of the inverter and the other
end into the connection connector of FR-PU07 along the guides until the stoppers are fixed.
CAUTION
Do not connect the connection cable when the front cover is removed.
STF FWD PU
Stopper
FR-PU07
Connection cable