Mitsubishi Electric FR-PU07 User manual

FR-PU07/FR-PU07BB INSTRUCTION MANUAL
D
INVERTER
INVERTER
Option unit
INSTRUCTION MANUAL
INVERTER
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
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FR-PU07
FR-PU07BB
Parameter unit
IB(NA)-0600240ENG-D(0901) MEE Printed in Japan Specifications subject to change without notice.
PRE-OPERATION INSTRUCTIONS
FUNCTIONS
FUNCTION MENU
OPERATION
SPECIFICATIONS
CHECK FIRST WHEN YOU
HAVE A TROUBLE

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Thank you for choosing the Mitsubishi inverter option unit.
This instruction manual gives handling information and
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about
safety matters
Do not attempt to install, operate, maintain or inspect this
product until you have read through this instruction manual
and appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full
knowledge of the equipment, safety information and
instructions.
In this instruction manual, the safety instruction levels are
classified into "WARNING" and "CAUTION".
Assumes that incorrect handling
may cause hazardous conditions,
resulting in death or severe injury.
Assumes that incorrect handling
may cause hazardous conditions,
resulting in medium or slight injury,
or may cause physical damage
only.
Note that the CAUTION level may lead to a serious
consequence according to conditions. Please follow the
instructions of both levels because they are important to
personnel safety.
WARNING
CAUTION
SAFETY INSTRUCTIONS
WARNING
•Do not run the inverter with the front cover removed.
Otherwise, you may access exposed high voltage terminals
or charging devices and get an electric shock.
•Before starting wiring or inspection, check that the operation
panel indicator is OFF, wait for at least 10 minutes after the
power supply has been switched OFF, and check that there
are no residual voltage using a tester or the like. The
capacitor is charged with high voltage for some time after
power OFF and it is dangerous.
•Any person who is involved in the wiring or inspection of this
equipment should be fully competent to do the work.
•Always install the inverter before wiring. Otherwise, you may
get an electric shock or be injured.
•Operate the keys with dry hands to prevent an electric shock.

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2. Additional Instructions
To prevent injury, damage or product failure, please note the
following points.
(1) Transportation and mounting
(2) Test operation and adjustment
(3) Usage
(4) Corrective actions for alarm
CAUTION
•Do not install and operate the parameter unit (FR-PU07/FR-
PU07BB) if it is damaged or has parts missing.
•Do not stand or rest heavy objects on this equipment.
•Check the inverter mounting orientation is correct.
•The parameter unit (FR-PU07/FR-PU07BB) is a precision
device. Do not drop it or subject it to impact.
• Use the inverter under the following environmental conditions:
*Temperatures applicable for a short time, e.g. in transit.
CAUTION
•Before starting operation, confirm and adjust the parameters.
A failure to do so may cause some machines to make
unexpected motions.
Environment
Surrounding
air
temperature
-10°Cto +50°C (non-freezing)
Ambient
humidity 90%RH or less (non-condensing)
Storage
temperature -20°C to +65°C*
Ambience Indoors (free from corrosive gas,
flammable gas, oil mist, dust and dirt)
Altitude,
vibration
Maximum 1000m above seal level,
5.9m/s2or less at 10 to 55Hz (directions
of X, Y, Z axes)
WARNING
•Since pressing key may not stop output depending on
the function setting status, provide a circuit and switch
separately to make an emergency stop (power OFF,
mechanical brake operation for emergency stop, etc).
• Make sure that the start signal is off before resetting the inverter
alarm. A failure to do so may restart the motor suddenly.
•Do not modify the equipment.
•Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the inverter.
CAUTION
•When parameter clear or all parameter clear is performed,
each parameter returns to the factory setting. Re-set the
required parameters before starting operation.
CAUTION
•Provide safety backup devices, such as an emergency brake,
to protect machines and equipment from hazard if the
parameter unit (FR-PU07/FR-PU07BB) becomes faulty.

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(5) Disposal
(6) General instruction
3. Safety Precautions for Alkaline Battery
When using an alkaline battery, read the instruction manuals
carefully before using them.
4. Safety Precautions for Nickel Metal Hydride Battery
When using a nickel metal hydride battery and charger, read the
instruction manuals carefully before using them.
CAUTION
•Treat as industrial waste.
All illustrations given in this manual may have been drawn with
covers or safety guards removed to provide in-depth
description. Before starting operation of the product, always
return the covers and guards into original positions as specified
and operate the equipment in accordance with the manual.

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— CONTENTS —
INTRODUCTION 1
1 PRE-OPERATION INSTRUCTIONS 2
1.1 Supporting inverter models ..............................................................................................................2
1.2 Unpacking and Product Confirmation .............................................................................................4
1.2.1 Unpacking confirmation ..................................................................................................................................4
1.2.2 Appearance and parts identification ...............................................................................................................5
1.2.3 Explanation of keys ........................................................................................................................................7
1.3 Installation and Removal of FR-PU07 ..............................................................................................9
1.3.1 Direct installation to the inverter (A700/F700 series)......................................................................................9
1.3.2 Removal from the inverter (A700/F700 series).............................................................................................10
1.3.3 Installation using the connection cable (FR-CB2) ........................................................................................11
1.3.4 Removal when the connection cable (FR-CB2) is used...............................................................................13
1.4 Connection and Removal of FR-PU07BB ......................................................................................14
1.4.1 Before using FR-PU07BB in the battery mode.............................................................................................14
1.4.2 Instructions for the FR-PU07BB (battery mode)...........................................................................................17
1.4.3 Connecting to FR-A700/F700 using the connection cable (FR-CB2)...........................................................18
1.4.4 Connecting to FR-E700 using the connection cable (FR-CB2)....................................................................19
1.4.5 Removal when the connection cable (FR-CB2) is used...............................................................................19
1.5 Parameters to be Checked First .....................................................................................................20
1.5.1 PU display language selection (Pr. 145) ......................................................................................................20

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1.5.2 PU buzzer control (Pr. 990) ..........................................................................................................................20
1.5.3 PU contrast adjustment (Pr. 991) .................................................................................................................21
2 FUNCTIONS 22
2.1 Monitoring Function ........................................................................................................................22
2.1.1 Display overview...........................................................................................................................................22
2.1.2 Using "SHIFT" to change the main monitor..................................................................................................25
2.1.3 Setting the power-ON monitor (the first priority monitor)..............................................................................26
2.1.4 Using "READ" to change the main monitor ..................................................................................................27
2.1.5 Using the parameter to change the monitor (Pr. 52) ....................................................................................28
2.2 Frequency Setting............................................................................................................................30
2.2.1 Direct setting.................................................................................................................................................30
2.2.2 Step setting...................................................................................................................................................31
2.2.3 Precautions for frequency setting.................................................................................................................32
2.3 Setting and Changing the Parameter Values ................................................................................33
2.3.1 Specifying the parameter number to change the set value ..........................................................................33
2.3.2 Selecting the parameter from functional list to change the set value ...........................................................34
2.3.3 Selecting the parameter from parameter list to change the set value ..........................................................36
2.3.4 Selecting the parameter from User List to change the set value..................................................................37
2.3.5 Precautions for setting write .........................................................................................................................38
2.4 User Group Function .......................................................................................................................39
2.4.1 Registering the parameters to user group ....................................................................................................40
2.4.2 Deleting the parameters from user group.....................................................................................................41
2.4.3 Confirming the parameters registered to user group....................................................................................41

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2.5 Calibration of the Meter (Frequency Meter)...................................................................................42
2.5.1 Calibration of the FM terminal ......................................................................................................................42
2.5.2 Calibration of the AM terminal .....................................................................................................................43
2.6 Adjustment of the Frequency Setting Signals "Bias" and "Gain" ..............................................46
2.6.1 Adjustment procedure ..................................................................................................................................46
3 FUNCTION MENU 53
3.1 Overview of Function Menu ............................................................................................................53
3.1.1 Function menu..............................................................................................................................................53
3.1.2 Function menu transition ..............................................................................................................................55
3.2 Operation Procedures for Functions .............................................................................................59
3.2.1 Monitor function ............................................................................................................................................59
3.2.2 Selection of PU operation (direct input)........................................................................................................60
3.2.3 Selection of the PU Jog operation mode......................................................................................................61
3.2.4 Parameters ...................................................................................................................................................62
3.2.5 Parameter clear............................................................................................................................................65
3.2.6 Alarm history.................................................................................................................................................67
3.2.7 Alarm clear ...................................................................................................................................................68
3.2.8 Inverter reset ................................................................................................................................................69
3.2.9 Troubleshooting............................................................................................................................................70
3.2.10 Terminal assignment (Selectop)...................................................................................................................74
3.2.11 Option...........................................................................................................................................................75
3.2.12 Multiple copies..............................................................................................................................................76
3.3 Other Precautions............................................................................................................................81

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3.3.1 Precautions for parameter unit operation ....................................................................................................81
4OPERATION 82
4.1 How to Select the Operation Mode.................................................................................................82
4.1.1 Switching from External operation mode [EXT] to PU operation mode [PU]................................................82
4.1.2 Switching from PU operation mode [PU] to External operation mode [EXT]................................................82
4.1.3 Switching to the External / PU combined operation mode ...........................................................................83
4.2 How to Operate PU Operation ........................................................................................................84
4.2.1 Normal operation ..........................................................................................................................................84
4.2.2 PU Jog operation..........................................................................................................................................85
4.3 Combined Operation (Operation Using External Input Signals and PU)....................................86
4.3.1 Entering the start signal from outside and setting the running frequency from the PU (Pr. 79 = 3) ............. 86
4.3.2 Entering the running frequency from outside and making start and stop from the PU (Pr. 79 = 4)..............87
4.3.3 Entering the start signal and multi-speed signal from outside and
setting multiple speeds from the parameter unit...........................................................................................88
5 CHECK FIRST WHEN YOU HAVE A TROUBLE 89
5.1 Troubleshooting...............................................................................................................................89
6 SPECIFICATIONS 91
6.1 Standard Specifications ..................................................................................................................91
6.2 Outline Drawing and Panel Cutting Drawing.................................................................................93

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6.2.1 FR-PU07 outline dimension drawings ..........................................................................................................93
6.2.2 FR-PU07BB outline dimension drawings .....................................................................................................94
APPENDIX 95
Appendix 1 Disposing of the equipment in the EU countries...............................................................95

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INTRODUCTION
This product is a unit for setting inverter functions (parameters) and has the following features.
· An operation panel can be removed and a parameter unit can be connected.
· Setting such as direct input method with a numeric keypad, operation status indication, and help function are
usable.
· Eight languages can be displayed.
· Parameter setting values of maximum of three inverters can be stored.
The parameter unit screen displays in this instruction manual are examples used with the FR-A700 series.
REMARKS
Features only for FR-PU07BB
· Parameter check and setting change are available without connecting a power supply to the inverter.
· Since the shape is specially designed for portable use, it is easy to work with FR-PU07BB in hand.
CAUTION
To use a parameter unit with battery pack (FR-PU07BB) outside Japan, order a "FR-PU07BB-L" (parameter
unit type indicated on the package has L at the end).
Since batteries may conflict with laws in countries to be used (new EU Directive on batteries and
accumulators, etc.), batteries are not enclosed with an FR-PU07BB.