MK Diamond Products MK-1080 Application guide

MK-1080 PAVER SAW
OPERATION & PARTS MANUAL
www.mkdiamond.com
MK Diamond Products, Inc.
Caution: Read all safety and operating instructions before
using this equipment.This manual MUST accompany the
equipment at all times.
07.2009Revision 100
Manual Part No. 166894

22
MK-1080 PAVER SAW NOTES
Congratulations on your purchase of a MK-1080 Paver Saw. We are certain that you will be pleased
with your purchase. MK Diamond takes pride in producing the finest construction power tools and
diamond blades in the industry.
Operated correctly, your MK-1080 Paver Saw should provide you with years of service. In order to
help you, we have included this manual. This owners manual contains information necessary to operate
and maintain your MK-1080 Paver Saw safely and correctly. Please take a few minutes to familiarize
yourself with the MK-1080 Paver Saw by reading and reviewing this manual.
If you should have questions concerning your MK-1080 Paver Saw, please feel free to call our friendly
customer service department at: 800 421-5830
Regards,
MK Diamond
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty card
(including the Serial Number) and mail it in as soon as possible.

3
SAFETY
Safety Message/Alert Symbols
Safety Warnings
Hazard Symbols
Rules for Safe Operation
Electric Motor Safety
Electrical Requirements & Grounding Instructions
Operation & Safety Decals
Safety Decal Locations
PRODUCT SPECIFICATIONS
Specications
INSPECTION & SET-UP
Unpacking & Contents
Installing the Blade
Installing the Water Pump
OPERATION
Motor Information
Cutting Operations
MAINTENANCE
Adjusting Belt Tension
Adjusting Blade Alignment to Table
Diamond Blade Sharpening (Re-Dressing)
GENERAL PRODUCT INFORMATION
Parts List: Paver Saw, MK-1080 1.5 HP 120V 60HZ, 153203
Parts List: Paver Saw, MK-1080 Home Depot 1.5 HP 120V 60HZ, 153203-HD
Parts List: Paver Saw, MK-1080 Assy, Cutting Head, 166877
Parts List: Paver Saw, MK-1080 Home Depot Assy, Cutting Head, 166877-HD
Parts List: Paver Saw, MK-1080 Assy, Motor Mount, 166878
Parts List: Paver Saw, MK-1080 Home Depot Assy, Motor Mount, 166878-HD
Parts List: Paver Saw, MK-1080 Assy,Table, 166880
Parts List: Paver Saw, MK-1080 Assy, Blade Guard, 154297
Parts List: Paver Saw, MK-1080 Home Depot Assy, Blade Guard, 154297-HD
Parts List: Paver Saw, MK-1080 Assy, Spring Bushing, 166874
Ordering Information
Contact Information and Limited Warranty
4
5
6
7-8
9
10-11
12
13
14
15
16-17
18
19
20
21-22
23
23
24-25
26-27
28-29
30-31
32-33
34-35
36
37
38
39
40
40
MK-1080 PAVER SAW TABLE OF CONTENTS
PAGE
NO.
MK-1080 PAVER SAW

4
Safety precautions should be followed at all times when operating this equipment. Failure to read and
understand the Safety Precaution and Operating Instructions could result in injury to yourself and others.
This Operation and Part Manual has been developed to provide complete instructions for the safe and
efcient operation of the MK-1080 Paver Saw.
SAFETY MESSAGE / ALERT SYMBOLS
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER
You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.
CAUTION
You CAN be INJURED if you do not follow directions.It may also be used to alert
against unsafe practices.
NOTICE
You can cause PROPERTY DAMAGE to your machine if you don’t follow directions.
Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury.
Other important messages are preceded by the word NOTICE.
The safety labels should be periodically inspected and cleaned by the user to maintain good legibility at a
safe viewing distance. If the label is worn, damaged or illegible, it should be replaced. Contact MK Diamond or
your dealer for replacement.
MK-1080 PAVER SAW SAFETY
Before using this saw, ensure that the person operating the equipment has read and under-
stands all instructions in this manual.

5
MK-1080 PAVER SAW SAFETY
SAFETY WARNINGS
SILICA DUST WARNING:
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay,
granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline
silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such
materials, always follow respiratory precautions.
CALIFORNIA PROPOSITION 65 MESSAGE:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain
chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
•Lead, from lead-based paints
•Crystalline silica, from bricks and cement and other masonry products
•Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/SLTC/silicacrystalline/index.html
http://www.oehha.org/prop65/out_of_date/6022kLstA.html
Your risk from these exposures varies depending on how often you do this type of work.To reduce your
exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to lter out microscopic particles.

6
MK-1080 PAVER SAW SAFETY
Potential hazards associated with the MK-1080 Paver Saw will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
NEVER operate equipment with covers, or guards removed.
ALWAYS place the power ON/OFF switch in the OFF position when the MK-1080 Paver Saw
is not in use.
ALWAYS wear approved eye protection.
HAZARD SYMBOLS
ON / OFF
ALWAYS wear approved respiratory protection.
ALWAYS read this Owner’s Manual before operating the machine.
ALWAYS avoid inhalation of and skin contact with silica dust and/or mist.
ALWAYS use caution around gears. Keep ngers, hands, hair and clothing away from all moving
parts to prevent injury.
DO NOT touch hot engine components while the machine is running or immediately after
operating.
NEVER touch the power cord with wet hands or while standing in water when it is connected
to a power source.
NEVER operate the machine in an explosive atmosphere or near combustible materials.
ALWAYS wear approved ear protection.

7
• DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the inuence of drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become difcult to read.
• ALWAYS wear proper respiratory, hearing and shatterproof eye protection.
NEVER operate this equipment without protective clothing and steeltoed boots.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry
location out of the reach of children.
• NEVER leave the machine unattended.Turn off electric motor when unattended.
CAUTION must be observed while servicing the machine. Rotating parts can cause injury if contacted.
Ensure that any electrical extension cord is protected against damage. ALWAYS ensure that the electrical
extension cord is not trapped underneath the machine.
DO NOT allow extension cord to come into contact with water or uids. DO NOT spray water onto electric motor.
• NEVER operate the machine in an explosive atmosphere.
Before starting the machine, ALWAYS check that all guards are in position and correctly tted. Check the
machine for loose bolts before starting.
Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts.
ALWAYS ensure that the machine is on level ground before using.
Know how to stop the machine quickly in case of emergency. NEVER try to stop a moving blade with your
hands.
MK-1080 PAVER SAW SAFETY
•
•
•
•
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to
be operated by trained and qualied personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the MK-1080 Paver Saw.
GENERAL SAFETY
•
•
•
•
•
•
•
•
DANGER
RULES FOR SAFE OPERATION
ON / OFF

8
ALWAYS disconnect AC power plug from power source before moving or servicing the machine.
Make sure the OFF/ON power switch on the electric motor is always in the OFF position before inserting
the machine’s power plug into an AC receptacle.
Operate electric motor only at the specied voltage indicated on the nameplate.
NEVER disconnect any “emergency or safety devices”.These devices are intended for operator safety.
Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection
of any of these devices will void all warranties.
Unauthorized equipment modications will void all warranties. Manufacturer does not assume responsibility
for any accident due to equipment modications.
NEVER use accessories or attachments, which are not recommended by MK Diamond for this equipment.
Damage to the equipment and/or injury to user may result.
The MK-1080 Paver Saw is designed to be used only with approved diamond cutters.
MK-1080 PAVER SAW SAFETY
•
•
•
•
•
•
•
•
•
•
NEVER lubricate components or attempt service on a running machine.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace broken parts, or missing decals.
MAINTENANCE SAFETY
WARNING
DO NOT use woodcutting, or carbide blades on this machine! Use ONLY Diamond blades on machine. Use
machine only to cut tile and masonry products. DO NOT use machine to cut wood or wood products.

9
To choose the proper extension cord:
•
•
ELECTRIC MOTOR SAFETY
For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet
furnished with the electric motor.
Protect the electric motor from dust as much as possible and keep ventilating openings clean.
Electric Motor Connection
ALWAYS make certain that the power source required for the electric motor is correct and always use the
correct NEMA conguration plug. Motors can burn out when the line voltage falls 10% below the voltage rat-
ing of the motor. Failure to use proper voltage will cause the motor to overheat. Make certain that the correct
size grounded (3-wires) extension cord is used. See the table below.
•
•
DO NOT spray water on the electric motor. Do not touch the plug with wet hands. To reduce
the risk of electrocution, keep all connections dry and off the ground.
DO NOT operate electric motor in an explosive environment.
CAUTION
MK-1080 PAVER SAW SAFETY
NOTICE
Most Motor Problems are caused by improper
voltage and extension cords. Cord should be
one-piece and short as possible. Cord
selection should match the following table.
1-2 H.P.
25’
50’
75’
100’
150’
250’
Max. Cord Length
Max. Cord Length
Max. Cord Length
No. 12 Wire
No. 10 Wire
No. 8 Wire
115v 230v
Fig. 1 Extension Cord Table
WARNING
Use only extensions cords that are intended for outdoor use. These extension cords are identied by a
marking,“Acceptable for use with outdoor appliances; store indoors while not in use.” Use only extension
cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords.
Examine extension cords before using and replace if damaged. Do not abuse extension cords and do not yank
on any cord to disconnect. Always disconnect the extension cord from the receptacle before disconnecting
the product from the extension cord.
WARNING
Locate the length of extension cord needed in
table to the right.
Once the proper length is found, move down the
column to obtain the correct AWG size required
for that length of extension cord.
Use of undersize extension cords result in low voltage to the motor that can result in motor burnout and
premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low
voltage condition, through the use of undersized extension cords will be repaired or replaced totally at the
customers expense. There will be no warranty claim.

10
In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols
should be followed at all times!
In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
•
•
•
•
•
ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS
WARNING
Do not modify the plug provided – if it will not t the outlet; have the proper outlet installed by a qualied
electrician.
Improper connections of the equipment-grounding conductor can result in a risk of electric shock. The
equipment-grounding conductor is the insulated conductor that has an outer surface that is green, with or
without yellow stripes. If repair or replacement of the electric cord or plug is necessary, do not connect
the equipment-grounding conductor to a live terminal.
Check with a qualied electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the
tool’s plug.
Repair or replace a damaged or worn cord immediately.
WARNING
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A of
Figure 2. The tool has a grounding plug that looks like the plug illustrated in Sketch A of Figure 2. A temporary
adapter, which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary adapter
should be used only until a properly grounded outlet can be installed by a qualied electrician. The green-
colored rigid ear, lug, and the like, extending from the adapter, must be connected to a permanent ground such
as a properly grounded outlet box.
NOTE: Use of a temporary adapter is not permitted in Canada.
'ROUNDING
-EANS
!
-ETAL3CREW
#OVEROF
'ROUNDED
/UTLET"OX
$
!$!04%2
# 'ROUNDING
0IN
'ROUNDING
0IN "
Fig. 2 Circuit and Adapter Information
MK-1080 PAVER SAW SAFETY