MK MK-2000 User manual

www.mkdiamond.com
Caution: Read all safety and operating instructions
before using this equipment. This owners manual MUST
accompany the equipment at all times.
MK-2000 ELECTRIC SERIES
MASONRY SAW
OWNER'S MANUAL,
OPERATING INSTRUCTION, &
PARTS LIST
04.2015
Revision 201
Manual Part No. 156402
MK-2002 PART # 150598
MK-2001SV PART # 161195

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We at MK Diamond want to congratulate you on selecting the saw. We are certain that you will be
pleased with your purchase. MK Diamond takes pride in producing the nest products in the industry.
Operated correctly, your saw should provide you with years of quality service. In order to help you,
we have included this manual. This owners manual contains information necessary to operate and
maintain your saw safely and correctly. Please take a few minutes to familiarize yourself with the saw
by reading and reviewing this manual.
Read and follow all safety, operating and maintenance instructions.
If you should have questions concerning your saw, please feel free to call our friendly customer ser-
vice department at: 800 421-5830
Regards,
MK Diamond
INTRODUCTION
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty card (including
the Serial Number) and mail it in as soon as possible.

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SAFETY Page
Safety Message/Alert Symbols, Warnings 4
Hazard Symbols 5
General, Maintenance, Saw Safety 6-7
California Proposition 65 Message 8
Electrical Requirements and Grounding Instructions 9-11
Lockout 12
Safety Label Locations 13
Product Specications 14
PRODUCT SPECIFICATIONS
Unpacking 15
Contents 15
Transport 15
SETUP, ADJUSTMENT AND OPERATION
Setup / Assembly 16-17
Water Pump Preparation 17
Diamond Blade Installation 18
Pre-start Inspection 19
Water Pump Connection 20
Operation 20-21
Step Cuts 22
Chop Cuts 23-24
Angle Cuts 25
MAINTENANCE
Cleanup 26
Maintenance 27-31
EXPLODED VIEW AND PARTS LIST
Exploded View & Parts List 32-44
ACCESSORIES
Accessories 45
ORDERING AND RETURNING INSTRUCTIONS
Ordering Information, Return Material Policy, & Packaging 46
CONTACT & LIMITED WARRANTY
Contact & Warranty 47
TABLE OF CONTENT

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MK-2000 ELECTRIC SAW SAFETY
Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life. Safety warnings and
guidelines do not by themselves eliminate danger. They are not substitutes for proper accident
prevention procedures and good judgement.
SAFETY MESSAGES
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.
DAMAGE PREVENTION AND INFORMATION MESSAGES
NOTE: Equipment and/or property damage may result if these instructions are not followed.
SAFETY PRECAUTIONS
GENERAL SAFETY PRECAUTIONS AND HAzARD SYMBOLS
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
CAUTION You CAN be INJURED if you DO NOT follow directions. It may also be used to
alert against unsafe practices.
ALWAYS read this Owner’s Manual before operating the machine. DO NOT operate or
service this equipment before reading this entire manual. Read and understand all warn-
ings, instructions and controls on the machine. Know how to stop the equipment quickly in
case of emergency. It is the operators responsibility to use this machine under safe work-
ing conditions and conform with federal, state and local codes or regulations pertaining to
safety, air, pollution, noise etc...
ALWAYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any
guard or safety device removed. A Guard, or any damaged part should be repaired or
replaced immediately.
NEVER operate this equipment without proper protective clothing, shatterproof
glasses, steel-toed boots and other protective devices required by the job. Non-slip
foot wear is recommended.
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In order to prevent injury, the following safety precautions and symbols should be followed at all times!

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MK-2000 ELECTRIC SAW SAFETY
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All visitors and children should be kept a safe distance from work area. Maintain a safe
operating distance to other personnel.
KEEP CHILDREN AWAY
MAKE THE WORKSHOP KID PROOF
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
ROTATING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never oper-
ate the motor with covers, shrouds, or guards, removed.
OVER SPEED
NEVER tamper with the governor components or settings to increase the maximum speed.
Severe personal injury and damage to the engine or equipment can result if operated at
speeds above maximum.
ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. Exposed, frayed or
worn electrical wiring and plugs can be sources of electrical shock which could cause severe
injury or burns. Do not touch the plug with wet hands.
ALWAYS avoid inhalation of and skin contact with silica dust and/or mist. Provide proper
dust removal. Use dust-collection system when applicable.
NEVER operate the machine in an explosive atmosphere or near combustible materials.
Sparks from the cutting-action of this machine can ignite flammable materials, liquids, gases
or dust.
This equipment should not be operated by persons under 18 years of age.
ALWAYS wear approved respiratory, head, ear and eye protection
when operating this machine.
Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to pre-
vent accidental starting. Place the ON/OFF switch in the OFF position before performing any
service operation. ALWAYS place the power ON/OFF switch in the OFF position when the
machine is not in use.
ACCIDENTAL STARTS!
PERSONAL PROTECTIVE EQUIPMENT
Engine components can become extremely hot from operation. To prevent severe burns,
do not touch these areas while the engine is running, or immediately after it is turned off.
Never operate the engine with heat shields removed.
HOT PARTS!
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DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.
DO NOT force a tool or an attachment to do a job that it was not designed to do.
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MK-2000 ELECTRIC SAW SAFETY
Consult the owner’s manual for recommended accessories. Using improper accessories
may increase the risk of personal or by-stander injury. Unauthorized equipment
modifications will void all warranties. Manufacturer does not assume responsibility for any
accident due to equipment modifications.
ALWAYS ensure that the machine is on level ground before using.
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally
contacted.
When loading or unloading the machine, use caution. Remove the blade prior to hoisting,
loading and transporting the machine.
USE RECOMMENDED ACCESSORIES
NEVER STAND ON THE TOOL
TRANSPORT
Form a habit of checking to see that keys and adjusting wrenches are removed from
the power tool before it is turned on.
Cluttered work areas and benches invite accidents. Keep area around machine clear of
obstructions which could cause persons to fall.
DO NOT operate equipment in dangerous or hazardous environments. DO NOT use power
tools in damp or wet locations nor expose them to rain. Always keep the work area well
lighted.
REMOVE ADJUSTING KEYS AND WRENCHES
KEEP WORK AREA CLEAN
DO NOT USE IN DANGEROUS PLACES
MAINTAIN TOOLS WITH CARE
Keep tools clean and maintained for the best and safest performance. Always follow
maintenance instructions and examine the machine before use. If any abnormal vibrations
or noises occurs, turn off machine immediately and have the problem corrected before
further use.
DISCONNECT TOOLS
Power tools should always be disconnected before servicing, adjusting or when changing
accessories, such as blades, bits, cutters, and the like.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
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SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your hands free
to operate a power tool is safer.
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USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may
be caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover-
ing to contain long hair.
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MK-2000 ELECTRIC SAW SAFETY
Before using a power tool, check for damaged parts. A guard or any other part that is
damaged should be carefully checked to determine if it would operate properly and
perform its intended function. Always check moving parts for proper alignment or binding.
Check for broken parts and mountings and all other conditions that may affect the
operation of the power tool. A guard, or any damaged part, should be properly repaired or
replaced. Always check the machine for loose bolts before starting.
A blade or cutter should always be installed so that rotation is in the direction of the
arrow imprinted on the side of the blade or cutter. It should correspond with the rotational
direction of the motor. Always feed work into a blade against the direction of rotation.
TURN POWER OFF - Do not leave a tool until it comes to a complete stop. ALWAYS
turn a power tool OFF when leaving the work area, or, when a cut is finished.
NEVER LEAVE A TOOL UNATTENDED
CHECK FOR DAMAGED PARTS
DIRECTION OF ROTATION
NEVER disconnect any "emergency or safety devices". These devices are intended for
operator safety. Disconnection of these devices can cause severe injury, bodily harm, or
even death! Disconnection of any of these devices will void all warranties. Unauthorized
equipment modifications will void all warranties. Manufacturer does not assume
responsibility for any accident due to equipment modifications.
NEVER operate this equipment under the influence of drugs or alcohol.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER use this machine with any cutter designed for woodworking.
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On belt driven equipment, overtensioning of belts will result in premature crank and/or bearing
failure.
Whenever necessary, replace nameplate, operation and safety decals when they become
difcult to read.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in
a clean, dry location out of the reach of children
DO NOT lend or rent this equipment without including the Owner's Manual and the Engine/
Motor Manufacturer's Manual.
Check the chemical properties of the material to be cut/grinded and follow all EPA/OSHA
Regulations.

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MK-2000 ELECTRIC SAW SAFETY
Sawing, grinding and drilling generate dust. Excessive airborne particles may cause irritation to eyes,
skin and respiratory tract. To avoid breathing impairment, always employ dust controls and protection
suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200).
WARNING
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-
tain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•Lead, from lead-based paints
•Crystalline silica from bricks, cement and other masonry products
•Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/docs/96-112/
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as dust masks that are specially designed to lter out microscopic particles. Where
use of a dust extraction device is possible, it should be used. To achieve a high level of dust collec-
tion, use an industrial HEPA vacuum cleaner. Observe OSHA 29 CFR part 1926.57 and 1926.103.
SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of
airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In ad-
dition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.
Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks
or surgical masks without a NIOSH approval number are not recommended because they do little to
protect the worker. For more information about respirator programs, including what respirators have
received NIOSH approval as safe and effective, please visit the NIOSH website at:
http://www.cdc.gov/niosh/topics/respirators
Observe OSHA regulations for respirator use (29 C.F.R.§1910.134).
Visit http://www.osha.gov for more information.
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MK-2000 ELECTRIC SAW SAFETY
WARNING
In order to prevent electrical shock and injury, the following electrical safety precautions and symbols
should be followed at all times!
If permanently connected this tool should be connected to a grounded metal permanent
wiring system; or to a system having an equipment - grounding conductor.
In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical
current to reduce the risk of electric shock. This tool is equipped with an electric cord which has an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• DO NOT modify the plug provided - if it will not t the outlet, have the proper outlet
installed by a qualied electrician.
• Improper connections of the equipment-grounding conductor can result in a risk of electric
shock. The equipment-grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes. If repair or replacement of the electric
cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live
terminal.
• Check with a qualied electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles
that accept the tool’s plug.
• Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.
The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter,
which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet can be installed by a qualied electri-
cian. The green-colored rigid ear, plug, and the like, extending from the adapter, must be connected
to a permanent ground, such as a properly grounded outlet box.
ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS
NOTE:
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Grounding
Means
(A)
Metal Screw
Cover of
Grounded
Outlet Box
(D)
ADAPTER
(C) Grounding
Pin
Grounding
Pin (B)
Circuit and Adapter Information
Use of a temporary adapter is not permitted in Canada.NOTE:

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MK-2000 ELECTRIC SAW SAFETY
WARNING
WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault
Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this
machine. Receptacles are available having built-in GFCI protections and may be used for this
measure of safety. When using an extension cord, GFCI should be installed closest to the power
source, followed by the extension cord and lastly, the machine.
The water pump requires a GFCI. To reduce risk of electrical shock when operating the machine
with the pump plugged into the 3-pole receptacle on the motor, connect the machine to a GFCI
outlet. See the pump manual and informational tags enclosed separately for all pump information.
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CAUTION
DO NOT EXPOSE TO RAIN
For maintenance care and operation of the electric motor, refer to your electric motor instruction book-
let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep
ventilating openings clean. Before plugging in the machine, make sure that the outlet voltage is within
the voltage marked on the machines's data plate.
DO NOT spray water on the electric motor. DO NOT touch the plug with wet hands. To reduce
the risk of electrocution, keep all connections dry and off the ground.
ELECTRIC MOTOR SAFETY
DO NOT operate electric motor in an explosive environment.
DO NOT expose to rain or use in damp locations.
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WARNING
If operating the equipment in damp locations is unavoidable, ALWAYS use a Ground Fault
Circuit Interrupter, ALWAYS wear rubber gloves and footwear in damp conditions.
DO NOT abuse the cord. Never use the cord to carry the equipment or to pull the plug from
the outlet. Keep the cord away from heat, sharp edges, and moving parts. Replace dam-
aged cords immediately. Damaged cords increase the risk of electric shock.
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MK-2000 ELECTRIC SAW SAFETY
To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one
side of a wall mounted receptacle. This will prevent water from dripping into the receptacle or plug. A
"drip loop," shown in the picture below, should be arranged by the user to properly position the power
cord relative to the power source. Use the drip loop as a way to prevent GFCI and plug from getting
wet.
The "drip loop" is that part of the cord below the level of the receptacle (or the connector, if an exten-
sion cord is used). This method of positioning the cord prevents the travel of water along the power
cord and coming in contact with the receptacle.
If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker
that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.
Supporting
Surface
Power
Tool
Drip Loop
Power
Cord
Drip Loop Information
WARNING
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WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identied by a marking "Acceptable for use with outdoor appliances; store indoors while not
in use." Use only extension cords having an electrical rating not less than the rating of the
product. DO NOT use damaged extension cords. Examine extension cords before using and
replace if damaged. DO NOT abuse extension cords and DO NOT yank on any cord to dis-
connect. Keep cords away from heat and sharp edges. Always disconnect the extension cord
from the receptacle before disconnecting the product from the extension cord.
ALWAYS make certain that the power source required for the electric motor is correct and always
use the correct NEMA conguration plug. Motors can burn out when the line voltage falls 10% below
the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat. Make
certain that the correct size grounded (3-wires) extension cord is used.
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WARNING
Use of undersized extension cords result in low voltage to the motor that can result in motor burnout
and premature failure. MK Diamond warns that equipment returned to us showing signs of being run
in a low voltage condition, through the use of undersized extension cords,will be repaired or replaced
totally at the customer’s expense. There will be no warranty claim.
To choose the proper extension cord,
• Locate the length of extension cord needed in the table below.
• Once the proper length is found, move down the column to obtain the correct
AWG size required for that length of extension cord.
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In order to help prevent accidental starting and to help
make your work area “kidproof,” this machine is pro-
vided with a means to deactivate the functioning of the
motor switch. The switch is equipped with a lockout
tab that can be used with a lock to prevent movement
of the switch. With the switch unable to move the
motor cannot be turned on. Removing the lock reacti-
vates the switch.
LOCK OUT METHOD
MK-2000 ELECTRIC SAW SAFETY
MOTOR SPECS EXTENSION CORD LENGTH
Motor Voltage Amps 25' 50' 100' 200’
161099 120V 1 Ph 14.4 12 ga 10 ga 8 ga •
231095-RW 120V 1 Ph 16.8 12 ga 10 ga 6 ga •
231095-RW 230V 1 Ph 8.4 14 ga 14 ga 12 ga 10 ga

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The MK-2000 Electric Saws is equipped with a number of safety decals provided for operator safety
and maintenance information. Should any of these decals become unreadable, replacements can be
obtained by calling [phone].
OPERATION & SAFETY DECALS
MK-2000 ELECTRIC SAW SAFETY
Decal Location Description
A Motor - Back Warning - Silica
B Cutting Head Warning - Read Manual
C Motor - Side Caution - Ground Fault Circuit Interrupter
D Motor - Side Caution - Receptacle Water Pump
E Motor - Back Service/Warranty
F Blade Guard Caution - Guards in Place
F Belt Guard Caution - Guards in Place
G Blade Guard Warning - Replace Blade Guard
H Motor - Back Notice - Extension Cord
I Motor - Back QR Code for Manuals
Part # 154398
Part # 155587 (2) Part # 155588
WARNING
In the event of blade
failure, replace
blade guard
immediately.
!
Part # 164202
Part # 170480
Scan for manuals
WARNING
•Thisequipmentmayproducedustormistscontaining
 crystallinesilica.
•Silicaisabasiccomponentofmasonry,concrete,and
 othermaterials.
•Repeatedand/orsubstantialinhalationcancause
 seriousorfatalrespiratorydiseasesincludingsilicosis.
•RespirablecrystallinesilicaislistedbyCaliforniaand
 otherauthoritiesasasubstanceknowntocausecancer.
•Employdustcontrolsandprotectionper
 OSHA/NIOSH/MSHA.
!
DO NOT operate
this equipment
before reading the
owner’s manual.
WARNING
!
Part # 154822Part # 155678
Receptacle is for water
pump only.
125V .6 amps max.
!CAUTION
!CAUTION
This saw is to be used
with a Ground Fault
Circuit Interrupter.
CAUTION
DO NOT
operate without
guards in place.
!
Part # 155038
SERVICE OR
WARRANTY
FOR INFORMATION ON
PLEASE CALL
1-800-474-5594
Part # 155672
NOTICE
Most Motor Problems are
caused by Low Voltage from
Improper Extension Cords.
See Owner’s Manual for
Extension Cord Selection.
!
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I
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FH
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PRODUCT SPECIFICATIONS
Operated and used according to this manual, the MK-2000 Electric Saws will provide years of de-
pendable service.
The MK-2000 Electric Saws are engineered as portable brick saws powered by either a 1-1/2 or 2
horsepower electric motor. The saw is capable of cutting masonry up to ve (5) inches (127 mm) in
height, sixteen (16) inches in length in a single pass.
Motor specications for the MK-2000 Electric Saw are listed below.
Model MK-2001SV MK-2002
Horse Power 1.5 hp 2.0 hp
Amps 14.4 16.8/8.4
Voltage/Gas 115V 115V / 230V
Overall Amperage 14.4 16.8 a / 8.4 a
Motor RPM 1725 3450
Blade RPM 2540 3100
Weight 157 lbs. 163 lbs
Part # 161195 150598
The motor is protected by a thermal overload equipped with a manual reset.
The MK-2000 Electric Saw is designed for use with a 14-inch diameter segmented wet or dry MK
Diamond blade with a .110 to .375 inch cutting width.
The MK-2000 Electric Saw can cut a variety of masonry types including, cinder block, slump stone
block, wall brick, paver brick, concrete block and cylinders, roong tile, marble, granite, decorative
rock or almost any other non-ferrous material.
NOTE: The MK-2000 Electric Saw is not designed to cut plastic or metals.
The MK-2000 Electric Saw is designed with a spring-assisted cutting head to allow for easier step
cutting. The Cutting Head can be locked in the down position when cutting smaller pieces.
MK-2000 ELECTRIC SAW PRODUCT SPECIFICATIONS
NOTE: The MK-2000 series is also available with a 50hz motor.
GENERAL DESCRIPTION
MOTOR SPECIFICATIONS
THERMAL OVERLOAD PROTECTION
BLADE CAPACITY
MASONRY TYPES
SPRING ASSISTED CUTTING HEAD

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Your MK-2000 Electric Saw has been shipped from the factory thoroughly inspected. Only minimal as-
sembly is required.
Use proper lifting techniques when lifting the MK-2000 Electric Saw.
CONTENTS
In your container, you will nd one (1) MK-2000 Electric Saw and water basin, one (1) diamond blade,
one (1) MK-2000 Electric Saw movable cutting table, one (1) adjustable cutting guide, one (1) electric
water pump, one (1) pump discharge tting, one (1) cooling transfer tube, one (1) drain plug, one (1)
blade wrench, one (1) owners manual, one (1) pump manual and one (1) warranty card.
www.mkdiamond.com
MKDiamond Products, Inc.
Caution:Read all safety and operating instructions before
usingthis equipment. This owners manual MUST accompany
theequipment at all times.
MK-2000 SERIES
MASONRY SAW
OWNERS MANUAL & OPERATINGINSTRUCTION
06.2009Revision100
Manual Part No. 156402
MK-2000 Frame
Pump
Manual
Warranty
Card
Cooling
Transfer Tube
Drain Plug Wrench Owner’s
Manual
Pump
Discharge Fitting
Electric
Water Pump
Adjustable
Cutting Guide
Movable
Cutting Table
Diamond Blade
To transport:
• Verify the Movable Cutting Head is locked in the down position and the Movable Cutting Table
is removed
• Grasp the saw by the recessed handle in the right and left upright castings
• Grasp the front of the saw
• Lift and transport the saw to the desired work location
MK-2000 ELECTRIC SAW UNPACKING, CONTENTS, AND TRANSPORT
Remove Movable
Cutting Table
Fork Lift Point
Cutting Head
Locked Down
Fork Lift Point
CAUTION
CAUTION
TRANSPORT
Lock the Cutting Head in the “DOWN” position and remove the Movable Cutting
Table when transporting the MK-2000 Gas Saw.
Recessed Handle
UNPACKING
Never transport the MK-2000 Electric Saw with water in the Water Basin.
The MK-2000 Electric Saw is designed with recessed handles in the right and left
upright castings or forklift brackets on the bottom for ease of transport. Two people
are required when transporting saw.
NOTE:

16
MK-2000 ELECTRIC SAW ASSEMBLY
ASSEMBLY (Optional)
(A )
Open the stand and place
it on at surface.
If using the MK Diamond Stand, follow these steps.
MOVABLE CUTTING TABLE INSTALLATION
(A)
While holding the front, position
movable Cutting Table roller wheels
above Guide Rails.
(B)
Seat movable Cutting Table roller
wheels on saw Guide Rails.
(C)
Verify movable Cutting Table is
seated correctly by moving table
back and forth
(B)
Set saw on stand as
shown.
(C)
Ensure pins are placed
through holes on frame.
NOTE:

17
MK-2000 ELECTRIC SAW SETUP & ASSEMBLY
ADJUSTABLE CUTTING GUIDE INSTALLATION
(A)
Loosen adjustable Cutting Guide
retaining thumbscrews by turning
counter-clockwise.
(B)
Position adjustable Cutting Guide
above movable Cutting Table. Align
parallel slots. Seat and tighten the
adjustable Cutting Guide retaining
thumbscrew.
The adjustable Cutting Guide can be used on either side of the Diamond Blade.NOTE:
WATER PUMP PREPARATION
(A)
Install Water Pump
Discharge Fitting.
(B)
Press one end of the Cooling
Transfer Tube into the Water
Pump Discharge Fitting.

18
DIAMOND BLADE INSTALLATION
CAUTION
(A)
While holding cutting head handle
loosen the cutting head locking handle
by turning counter-clockwise.
MK-2000 ELECTRIC SAW DIAMOND BLADE
(B)
Raise cutting head to the highest
position and tighten the locking
handle.
(C)
Identify and remove retaining screw and
outer ange using the blade wrench.
Turn counter-clockwise to loosen.
(D)
Install the diamond blade onto the
blade shaft with the directional ar-
row facing out.
(E)
Verify the blade is seated on the blade
shaft and the directional arrow are
facing out.
(F)
Install outer ange and then retaining
screw; tighten screw by rotating the
blade wrench clockwise.
When installing the diamond blade retaining-bolt, ensure the threads of the bolt
are aligned with the threads of the blade shaft so as not to “cross-thread” the bolt.
NOTE: The Cutting Head is locked in the down position when shipped form the factory.

19
PRE-START INSPECTION
Prior to beginning work, a pre-start inspection of the saw should be performed.
CONNECTING THE WATER PUMP
MK-2000 ELECTRIC SAW SETUP & INSPECTION
(A)
Ensure the ON/OFF switch is in the
OFF position.
(D)
Inspect the Pump Assembly for dam-
age - ensure the cord is free of cracks
or cuts.
(B)
Verify the Movable Cutting Table
moves freely along the guide rails.
(C)
Inspect the Diamond Blade for dam-
age, cracks and de-bonding; verify
the blade is correct for the material
being cut.
(E)
Inspect the MK-2000 for damage.
(F)
Inspect the Wooden Protective Strip
for excessive grooves.
CAUTION NOTE: To prevent pump damage, the Water Pump must be disconnected if
cutting with a Dry Blade.
(B)
Connect the Cooling Transfer Tube to
the inlet connection of the Blade Guard.
(A)
Insert cooling transfer hose
through loop.
(C)
Connect the Water Pump power cord
to the receptacle found on motor.

20
WATER PUMP SETUP FOR OPERATION
The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.
When using the re-circulation method, the water should be changed often for longer pump life.
1. Verify or remove the Drain Plug from the Water Pan.
2. Place the Water Pump in an external container.
3. Fill the external container until water completely covers the Water Pump suction inlet.
4. Place an external catch basin below the Water Pan drain hole.
MK-2000 ELECTRIC SAW WATER PUMP
(A)
Install the Drain Plug into the
Water Pan.
(B)
Place the Water Pump in the back
of the Water Pan. Fill the Water Pan
until water completely covers the
Water Pump suction inlet.
CAUTION 1. Before powering or starting, check for damage that could prevent this
equipment from proper operation or performing it’s intended function. Check
for binding and alignment of moving parts. Check for damaged, broken, or
missing parts.
2. Verify the On/Off switch is in the OFF position.
3. Before connecting the MK-2000 to a power supply, be sure the voltage, cycle
and phase of the job site power source meet the requirements of table below.
4. If using an extension power cord, make sure the length and wire gauge
correspond to the requirements listed in table on page 12. An extension
power cord that is too small in wire gauge (diameter), or too long in length,
will cause the motor to overheat and could cause premature failure.
5. Do not cover the motor vents as this could lead to motor overheating.
VOLTAGE: 120v/230v
CYCLE: 60hz
PHASE: 1-phase
In order to avoid breaker tripping, a 20-amp circuit breaker should be used.
MK-2000 SETUP FOR OPERATION
NOTE: If using a dry blade for operation, DO NOT connect the water pump.
RE-CIRCULATION
NOTE:
NOTE:
This is the preferred method of cooling.
EXTERNAL WATER SOURCE