MKN FlexiCombi MagicPilot FKECOD615 User manual

Installation instructions
Combisteamer
Unit Type of energy Unit type Model
FlexiCombi Classic Gas Countertop unit FKECOD615
FKECOD621
FKECOD115
FKECOD121
Floor-standing unit FKECOD215
FKECOD221
Translation from the original document • 10014471-1AIDE-- • 23/11/2016
10014471-1AIBE-- en-GB
Read the operating instructions prior to
commissioning

2 Installation instructions
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstädter Strasse 2a
38300 Wolfenbüttel
Germany
Phone [phone]
Fax [phone]
Internet www.mkn.eu
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent
of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Use of the unit................................................................................... 7
1.3Warranty............................................................................................ 7
2Safety information.............................................................. 8
3Description of the unit ..................................................... 11
3.1Overview of the unit ....................................................................... 11
3.2Planning drawing............................................................................ 13
3.3Equipment and connection data................................................... 14
4Transporting the unit ....................................................... 22
4.1Transporting the unit to the installation site ............................... 22
4.2Unpacking the unit ......................................................................... 23
5Setting up the unit............................................................ 24
5.1Minimum clearances ...................................................................... 24
5.2Lifting the unit off the pallet .......................................................... 25
5.3Setting up the unit on the equipment legs................................... 26
5.4Placing the unit on the base frame............................................... 26
5.4.1Installing the support rack .......................................................................  27
5.5Aligning the unit ............................................................................. 28
5.5.1Aligning countertop units .........................................................................  28
5.5.2Aligning floor-standing units ....................................................................  28
6Connecting the unit.......................................................... 30
6.1Opening and closing the housing................................................. 30
6.1.1Removing and attaching side wall...........................................................  30
6.2Checking the supply air routing and exhaust gas routing......... 31
6.3Making the power connection....................................................... 33
6.3.1Matching the unit to the connection voltage ............................................  35
6.3.2Connecting the power connection cable .................................................  36
6.3.3Connecting to the potential equalisation circuit .......................................  38
6.4Making the basic control settings ................................................ 39
6.4.1Calling up the Setting menu ....................................................................  40
6.4.2Changing the basic control settings ........................................................  40
6.5Making the water connection ........................................................ 41
6.5.1Connecting the tap water connection line ...............................................  41
6.5.2Connecting softened tap water to both connections ...............................  42
6.6Making the wastewater connection .............................................. 43
6.6.1Determining the type of connection to the sewer system........................  43
6.6.2Connecting the wastewater line to a permanent connection...................  43
6.6.3Connecting a wastewater line with an unobstructed discharge...............  44
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Directory of contents
4 Installation instructions
6.7Making the gas connection ........................................................... 45
6.7.1Description of the gas connection ...........................................................  46
6.7.2Connecting the gas connection line ........................................................  46
6.7.3Checking for leaks...................................................................................  48
6.7.4Checking the connection pressure ..........................................................  49
6.7.5Checking the basic gas setting................................................................  51
6.7.6Adjusting the basic gas setting................................................................  59
6.8Converting the gas type ................................................................ 67
6.8.1Changing the gas orifice..........................................................................  67
6.9Making the exhaust air connection .............................................. 70
6.9.1Connecting the exhaust air line ...............................................................  70
7Testing the function ......................................................... 71
7.1Checking the exhaust gas routing for leaks................................ 71
7.2Checking the monitoring of the exhaust gas routing ................. 72
7.3Checking the ignition behaviour................................................... 72
7.4Checking the flame pattern ........................................................... 73
7.5Checking the flame monitoring..................................................... 74
7.6Checking the controls.................................................................... 76
7.7Checking the monitoring of the cooking zone door ................... 76
8Putting the unit into service ............................................ 77
8.1Filling out the Commissioning report........................................... 77
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Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The instruction manual is part of the unit and contains information on
safe installation of the unit.
Observe and adhere to the following instructions:
•Read the instruction manual in its entirety prior to installation.
•Make the instruction manual available to the installer at the
operating site at all times.
•Preserve the installation manual throughout the service life of the
unit.
•Insert any supplements from the manufacturer.
•Pass on the installation manual to any subsequent operator of the
unit.
Target group The target group for the installation manual is trained technical
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
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Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can lead to slight or moderately severe
injuries.
ATTENTION
Physical damage
Failure to comply can cause physical damage.
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps, which can be performed
in any sequence.
1.
2.
Action steps, which must be performed
in the specified sequence.
Result of an action performed or
additional information about it.
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Introduction
7Installation instructions
1.2 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
The use of the unit is prohibited in the following countries:
•USA
•Canada
1.3 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Incorrect startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
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Safety information
8 Installation instructions
2 Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installer must be familiar with regional regulations and observe
them.
The installer must observe the safety instructions in these mounting
instructions and in the "Safety information" chapter of the operating
instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
setup, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
•When setting up the unit in close proximity to heat-sensitive
substances or substances that pose a risk of fire, observe fire
prevention regulations.
•Ceilings above the unit must be noncombustible.
Risk of fire from objects
•Do not obstruct the exhaust gas duct.
Risk of fire from combustion gases and hot surfaces
•Maintain an adequate distance from grease filters on ventilation
systems.
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Safety information
9Installation instructions
Organisational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify hazard areas when transporting, setting up and
connecting the unit.
•Prior to starting the installation work, notify any operators present
about the procedure.
•Prior to starting the installation work, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
Setup Risk of property damage and personal injury from improper
setup
•Ensure that the installation area has adequate load-bearing
capacity.
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electrical utility.
•Ensure that only electricians licensed by the electric utility connect
the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Risk of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure absence of
voltage.
•Use only insulated tools.
Risk of electric shock
•The unit must be incorporated into the potential equalisation circuit
through use of the specified minimum wire sizes.
Gas connection Risk of explosion and fire from improper connection
•Observe applicable regional regulations of the gas utility.
•Ensure that only a tradesman licensed by the gas supplier
connects the unit to the gas supply.
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Safety information
10 Installation instructions
•Prior to working on the gas system, switch off the unit, close the
gas supply from the gas system and secure it against being
reopened. When bleeding air or degassing, ensure that the air and
gas are discharged to the outside in a technically correct manner
and without creating a risk.
•Observe the information on the nameplate and Gas type
supplemental label.
•Check for leaks.
•When working on the gas system and units in buildings, ensure
that a hazardous gas-air mixture cannot form in the rooms.
Risk of poisoning from exhaust gases
•Ensure that exhaust gases are discharged properly and that the
necessary amount of combustion air is supplied.
•Ensure that a maximum CO content of < 0.1 vol. % or < 1000ppm
is achieved in undiluted exhaust gas.
Unit on casters Risk of a line breaking if subjected to high tensile load
•Secure the unit with a chain as a strain relief for the power
connection at the installation site so that no tensile load is applied
to the power connection if the unit is moved.
Additional connection work Risk of physical damage and personal injury from improper
connection
•Prior to working on the unit, switch off the unit, disconnect the unit
from the mains and prevent power from being switched on again.
Check to ensure absence of voltage.
•Prior to working on the unit, switch off the unit, close the gas
supply and secure it against being reopened.
•Route connection lines such that they cannot be damaged from
heat.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in this installation manual and in the "Safety
information" chapter of the operating instructions.
•Put the unit into service only after a successful function test
following assembly.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
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