Moeller DF5 series User manual

Quick Reference Guide
DF5-...
Frequency Inverters
02/02 AWB8230-1447GB
1st published 2002, edition 02/02
© Moeller GmbH, 53105 Bonn
Author: Holger Friedrich
Editor: Michael Kämper
Translator: Dominik Kreuzer
All brand and product names are trademarks or registered
trademarks of the owner concerned.
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any otherprocess) or processed,
duplicated or distributed by means of electronic systems without
written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.

02/02 AWB8230-1447GB
1
Quick Reference Guide DF5 Frequency Inverter
Keypad
The following illustration shows the LCD keypad of the DF5.
Table 1: Explanation of the operating and indication elements
Figure 1: Keypad view
For an explanation of each of the elements, atable 1.
RUN
PRG
POWER
Hz
A
MIN MAX
PRG ENTER
a
k
j
i
hgf
e
d
c
b
Number Name Explanation
aRUN LED LED lights up in RUN mode if the
frequency inverter is ready for operation
or operational.
b7 segment
display
Display for frequency, motor current,
fault messages, etc.
cPOWER LED LED is lit when the frequency inverter
has power.
dHz or A LED Indication in b: Output frequency (Hz)
or output current (A)
ePotentiometer
and LED
Frequency setpoint setting
LED is lit when the potentiometer is
activated.
fENTER key This key is used for saving entered or
changed parameters.
g Arrow keys
Selecting functions, changing numeric
values
Increase
Reduce
h PRG key For selecting and exiting the
programming mode.
i OFF key Stops the running motor and
acknowledges a fault message. Active
by default, also when actuation is
through terminals. This key is used for
saving entered or changed parameters.
j On key
and LED
Starts the motor in the specified
direction (not active by default).
k PRG LED LED is lit during parameterization. For
selecting and exiting the programming
mode.
ENTER
PRG

Quick Reference Guide
DF5 Frequency Inverter
02/02 AWB8230-1447GB
2
Using the keypad
Example for changing over the control mode from control signal
terminals (default) to the keypad.
Figure 2: Specify setpoint definition through keypad
RUN
PRG
POWER
Hz
A
MIN MAX
PRG ENTER
POWER
Hz
POWER
PRG
POWER
PRG
PRG
DF5: 3 x
DF5: 3 x
PRG
PRG
PRG
ENTER
POWER
PRG
MIN/MAX
PRG
POWER
Hz
MIN/MAX
POWER
MIN/MAX
POWER
PRG
MIN/MAX
ENTER
Potentiometer selection START through On key Return to display mode:
Frequency display
RUN
MIN MAX
MSTOP

02/02 AWB8230-1447GB Restoring the Default Settings
3
Restoring the Default Settings
Initialization
Two different types of initialization are available:
• Clearing the fault history register
• Restoring the default parameter settings
To delete the fault history register or to restore the default
settings, proceed as follows:
XMake sure that PNU b85 holds the value.
XUnder PNU b84 (initialization), enter 00 or 01.
XPress the ENTER key to save the value.
XOn the keypad, press both arrow keys and the PRG key at the
same time and keep them pressed.
XWhile holding the arrow and PRG keys, briefly press the
OFF key.
XKeep the other three keys pressed for three further seconds until
the following flashing display appears: d00.
XNow release all keys again.
Initialization is now complete.
Country version
Here, you define the country-specific parameter set which will be
loaded during initialization (aPNU b84).
PNU Name Adjustable in
RUN mode
Value Function WE
b84 Initialization –00 Clearing the fault history register 00
01 Restoring the default parameter settings
PNU Name Adjustable in
RUN mode
Value Function WE
b85 Country
version
–00 Japan 01
01 Europe
02 USA
03 Reserved

Quick Reference Guide
DF5 Frequency Inverter
02/02 AWB8230-1447GB
4
Fault messages
When an overcurrent, overvoltage or undervoltage occurs, the
output of the DF5 frequency inverter is disabled to protect the DF5
from damage. The connected motor then coasts to a stop. The
inverter remains in this condition until the fault message is
acknowledged with the OFF key or the RST input.
Display Cause Description
E 01 Overcurrent in the output stage in
static operation
If the output current reaches an excessive level, the output voltage is switched off. This happens
when
• the frequency inverter’s output is short-circuited,
• the motor is blocked,
• an excessive load is suddenly applied to the output.
E 02 Overcurrent in the output stage
during deceleration
E 03 Overcurrent in the output stage
during acceleration
E 04 Overcurrent in the output stage at
standstill
E 05 Overload The internal electronic motor protection has switched off the output voltage because the motor was
overloaded.
E 07 Overvoltage The output voltage has been switched off because the motor was operating regeneratively.
E 08 EEPROM fault If the program memory does not operate reliably due to radio frequency interference or excessive
temperature, the output voltage is switched off.
If the supply voltage is switched off while the RST input is active, an EEPROM fault occurs when the
supply voltage is reapplied.
E 09 Undervoltage If the DC voltage is too low, the output voltage is switched off (fault-free function of electronics no
longer possible; any problems, such as overheating of motor and insufficient torque).
E 11 Processor malfunction The processor does not operate correctly. The output voltage is switched off.
E 12 External fault message The output voltage is switched off due to an external fault message which is present on a digital
input configured as an EXT input.
E 13 Restart inhibit activated The mains voltage was switched on or an intermittent interruption in the supply voltage has occurred
while unattended start protection (input USP) was active.
E 14 Earth fault Earth faults between the U, V or W terminals and earth are being reliably detected. A protective
circuit prevents destruction of the frequency inverter, but does not protect the operating personnel.
E 15 Mains overvoltage If the supply voltage is higher than permitted, the output voltage is switched off 100 seconds after
the voltage supply has been switched on.
E 21 Overtemperature If the temperature sensor installed in the power section records an operating temperature above the
permissible limit value, the output voltage is switched off.
E 22 Processor malfunction The processor does not operate correctly. The output voltage is switched off.
E 35 PTC fault signal If the resistance of the external PTC thermistor connected to the PTC input (digital input configured
as a PTC thermistor input) is too high, the output voltage is switched off.

02/02 AWB8230-1447GB Other messages
5
Other messages
This section describes the messages issued by the DF5 frequency
inverter, for example in standby mode when mains power is
switched off.
Display Cause
The frequency inverter is in standby mode
or
a reset signal is active.
The mains voltage has been switched off.
The waiting time before an automatic
restart is counting down (PNU b01 and b03,
aAWB8230-1412GB section “Automatic
restart after a fault“, page 97).
The default settings have been selected and
the frequency inverter is in the initialization
phase (PNU b84 and b85,
aAWB8230-1412GB section
“Initialization“, page 101). The values for
the European market (EU) are being
initialized. For non-European models,
versions for North America (USA) and Japan
(JP) are available.
Initialization of the fault history register
Copy station – copying in progress.
No data available, e.g. display under
PNU d81 and d86, when the fault history
register is empty the display under
PNU d04, when PID control is not active.

Quick Reference Guide
DF5 Frequency Inverter
02/02 AWB8230-1447GB
6
Standard form for user defined parameter settings
The DF5 frequency inverters have programmable parameters. For
a detailed description of the parameters, see the specified page in
the manual (AWB8230-1412GB). In the free Setpoint columns
below, you can list the changes you have made to the default
settings.
PNU Meaning Value range Def. Setpoint
A01 Frequency setpoint input • 00: Potentiometer
• 01: Input O/OI
• 02: PNU F01 or A20
01
A02 Start signal definition • 01: Input FWD/REV
• 02: ON key
01
A03 Base frequency 50 to 360 Hz 50
A04 Maximum end frequency 50 to 360 Hz 50
A11 Frequency with minimum setpoint value 0 to 360 Hz 0
A12 Frequency with maximum setpoint value 0 to 360 Hz 0
A13 Minimum setpoint value 0 to 100 % 0
A14 Maximum setpoint value 0 to 100 % 100
A15 Starting frequency • 00: Apply PNU A11 to motor
• 01: Apply 0 Hz to motor
01
A16 Analog input filter time constant 0 to 8 8
A20 Frequency setpoint definition PNU A01
must be 02
0.5 to 360 Hz 0.0
A21 1st fixed frequency 0.5 to 360 Hz 0.0
A22 2nd fixed frequency 0.5 to 360 Hz 0.0
A23 3rd fixed frequency 0.5 to 360 Hz 0.0
A24 4th fixed frequency 0.5 to 360 Hz 0.0
A25 5th fixed frequency 0.5 to 360 Hz 0.0
A26 6th fixed frequency 0.5 to 360 Hz 0.0
A27 7th fixed frequency 0.5 to 360 Hz 0.0
A28 8th fixed frequency 0.5 to 360 Hz 0.0
A29 9th fixed frequency 0.5 to 360 Hz 0.0
A30 10th fixed frequency 0.5 to 360 Hz 0.0
A31 11th fixed frequency 0.5 to 360 Hz 0.0
A32 12th fixed frequency 0.5 to 360 Hz 0.0
A33 13th fixed frequency 0.5 to 360 Hz 0.0
A34 14th fixed frequency 0.5 to 360 Hz 0.0
A35 15th fixed frequency 0.5 to 360 Hz 0.0
A38 Frequency in jog mode 0.5 to 9.99 Hz 1.0
A39 Motor stop in jog mode through • 00: Coasting
• 01: Deceleration ramp
• 02: DC braking
00
A41 Voltage boost characteristics • 00: Manual
• 01: Automatic
00

02/02 AWB8230-1447GB Standard form for user defined
parameter settings
7
A42 Percentage voltage increase with
manual boost
0 to 99% 11
A43 Maximum boost at x % of the base
frequency
0 to 50 % 10.0
A44 U/fcharacteristic • 00: Constant torque curve
• 01: Reduced torque curve
00
A45 Output voltage 50 to 100 % 100
A51 DC braking • 00: Inactive
• 01: Active
00
A52 DC braking starting frequency 0.5 to 10 Hz 0.5
A53 DC braking waiting time 0.0 to 5 s 0.0
A54 DC braking torque 0 to 100 % 0
A55 DC braking duration 0.0 to 60 s 0.0
A61 Maximum operating frequency 0.5 to 360 Hz 0.0
A62 Minimum operating frequency 0.5 to 360 Hz 0.0
A63 1st frequency jump 0.1 to 360 Hz 0.0
A64 Jump width of the 1st frequency jump 0.1 to 10 Hz 0.5
A65 2nd frequency jump 0.1 to 360 Hz 0.0
A66 Jump width of the 2nd frequency jump 0.1 to 10 Hz 0.5
A67 3rd frequency jump 0.1 to 360 Hz 0.0
A68 Jump width of the 3rd frequency jump 0.1 to 10 Hz 0.5
A71 PID control • 00: Inactive
• 01: Active
00
A72 P component of the PID control 0.2 to 50 1.0
A73 I component of the PID control 0.0 to 150 s 1.0
A74 D component of the PID control 0.0 to 100 s 0.0
A75 Setpoint factor of the PID control 0.01 to 99.99 1.00
A76 Input actual value signal for PID control • 00: Input OI
• 01: Input O
00
A81 AVR function • 00: Active
• 01: Inactive
• 02: Inactive during deceleration
02
A82 Motor voltage for AVR function • 200, 220, 230, 240 V
• 380, 400, 415, 440, 460 V
230/
400
A92 2nd acceleration time 0.1 to 3000 s 15.0
A93 2nd deceleration time 0.1 to 3000 s 15.0
A94 Changeover from 1st to 2nd time ramp • 00: Input 2CH
• 01: PNU A95 or A96
00
A95 Changeover frequency on changeover
from first to second acceleration time
0.0 to 360 Hz 0.0
A96 Changeover frequency on changeover
from first to second deceleration time
0.0 to 360 Hz 0.0
A97 Acceleration characteristic • 00: Linear
• 01: S curve
00
A98 Deceleration characteristic • 00: Linear
• 01: S curve
00
PNU Meaning Value range Def. Setpoint

Quick Reference Guide
DF5 Frequency Inverter
02/02 AWB8230-1447GB
8
PNU Meaning Value range Def. Setpoint
b01 Restart mode • 00: Fault message
• 01: 0 Hz start
• 02: Synchronization to current motor speed
and acceleration
• 03: Synchronization and deceleration
00
b02 Permissible power failure duration 0.3 to 25 s 1.0
b03 Waiting time before restart 0.3 to 100 s 1.0
b12 Tripping current for electronic motor
protection device
0.5 to 1.2 xIe[A] Ie(inverter)
b13 Characteristic for electronic motor
protection device
• 00: Enhanced protection
• 01: Normal protection
01
b21 Motor current limitation • 00: Inactive
• 01: Active in every operating status
• 02: Inactive during acceleration,
otherwise active
01
b22 Tripping current for motor current
limitation
0.5 to 1.5 xIe[A] Iex1.25
b23 Time constant of motor current limitation 0.1 to 30 Hz/s 1.0
b31 Software dependent parameter
protection
• 00: Through SFT input; all functions inhibited
• 01: Through SFT input; function F01 possible
• 02: Without SFT input; all functions inhibited
• 03: Without SFT input; function F01 possible
01
b32 Magnetizing current 0 to 1.4 xIe[A] Iex0.58
b81 Voltmeter compensating value for
FM terminal
0 to 255 80
b82 Increased starting frequency
(e.g. with high level of friction)
0.5 to 9.9 Hz 0.5
b83 Pulse frequency 0.5 to 16 kHz 5.0
b84 Initialization causes • 00: Clearing the fault signal register
• 01: Selection of default settings (default)
00
b85 Operating system • 00: Japan
• 01: European version
• 02:USA
• 03: Reserved
01
b86 Frequency factor for display through
PNU d07
0.1 to 99.9 1.0
b87 OFF key • 00: Always active
• 01: Not active with control through the
FWD/REV terminals
00
b88 Motor restart after removal of the
FRS signal
• 00: At 0 Hz
• 01: At current motor speed
00
b89 Indication when a remote control device
is used
• 01: Actual frequency
• 02: Motor current
• 03: Direction of rotation
• 04: PID actual value
• 05: Status of the digital inputs
• 06: Status of the digital outputs
• 07: Actual frequency times frequency factor
01

02/02 AWB8230-1447GB Standard form for user defined
parameter settings
9
PNU Meaning Value range Def. Setpoint
C01 Function of digital input 1 • 00: FWD, clockwise operation
• 01: REV, anticlockwise operation
• 02: FF1, first fixed frequency input
• 03: FF2, second fixed frequency input
• 04: FF3, third fixed frequency input
• 05: FF4, fourth fixed frequency input
• 06: JOG, jog mode
• 09: 2CH, second time ramp
• 11: FRS, controller inhibit
• 12: EXT, external fault
• 13: USP, unattended start protection
• 15: SFT, parameter protection
• 16: AT, input OI is used
• 18: RST, reset
• 19: PTC, PTC thermistor input
(digital input 5 only)
00
C02 Function of digital input 2 Values aPNU C01 01
C03 Function of digital input 3 Values aPNU C01 02
C04 Function of digital input 4 Values aPNU C01 03
C05 Function of digital input 5 Values aPNU C01 18
C11 Digital input 1 • 00: Make contact
• 01: Break contact
00
C12 Digital input 2 Values aPNU C11 00
C13 Digital input 3 Values aPNU C11 00
C14 Digital input 4 Values aPNU C11 00
C15 Digital input 5 Values aPNU C11 00
C21 Signal on digital output 11 • 00: RUN signal
• 01: FA1, frequency reached
• 02: FA2, frequency exceeded
• 03: OL, Overload
• 04: OD, PID deviation exceeded
• 05: AL, fault
01
C22 Signal on digital output 12 Values aPNU C21 00
C23 Indication through FM output • 00: Frequency, analog
• 01: Motor current, analog
• 02: Output frequency pulse signal
00
C31 Digital output 11 • 00: Make contact
• 01: Break contact
01
C32 Digital output 12 • 00: Make contact
• 01: Break contact
01
C33 Relay output K11-K12 (signalling relay) • 00: Make contact
• 01: Break contact
01
C41 Threshold for overload alarm at digital
outputs 11 and 12
0 to 2 xIe[A] Ie
C42 Frequency from which FA2 is switched on
during acceleration
0 to 360 Hz 0.0
C43 Frequency from which FA2 is switched off
during deceleration
0 to 360 Hz 0.0
C44 PID control deviation (from the maximum
set point value)
0 to 100 % 3.0

Quick Reference Guide
DF5 Frequency Inverter
02/02 AWB8230-1447GB
10
PNU Meaning Value range Setpoint
d01 Output frequency display –
d02 Output current display –
d03 Direction of rotation display –
d04 PID feedback display –
d05 Status of digital inputs 1 to 6 –
d06 Status of digital outputs 11 and 12 –
d07 Scaled output frequency –
d08 Display of last alarm –
d09 Display of second and third from last alarm –
PNU Meaning Value range Def. Setpoint
F01 Frequency setpoint value 0.5 to 360 Hz 0.0
F02 Acceleration time 1 0.1 to 3000 s 10.0
F03 Deceleration time 1 0.1 to 3000 s 10.0
F04 Direction of rotation • 00: Right
• 01: Left
00