Moeller XP-503 User manual

Manual
01/2017 MN048014 EN
XP-503
panel PC

Company Information
2XP-503 01/2017 MN048014 EN www.eaton.com
All proprietary names and product designations are brand names or trademarks
registered to the relevant title holders.
Break-Down Service
Please call your local representative:
http://www.eaton.eu/aftersales or
Hotline After Sales Service:
[phone] (de, en)
[e-mail]
Manufacturer
Eaton Industries GmbH
Hein
-Möller-Straße 7-11
D
-53115 Bonn
Germany
www.eaton.eu
www.eaton.com
Support
Region North America
Eaton Corporation
Electrical sector
1111 Superior Ave.
Cleveland,
OH 44114
United States
877
-ETN-CARE (877-386-2273)
www.eaton.com
Other regions
Please contact your local distributor or send an e
-
mail to:
[email protected]
Original
The German-language edition of this document is the original manual.
Translation of the original version.
All editions of this document other than those in German language are translationsof the original
manual.
4th edition 2017, publication date 01/2017
© 2014 by Eaton Automation GmbH, CH-9008 St. Gallen
Author: Ivo Hengartner
Editor: Antje Panten-Nonnen
All rights reserved, also for the translation.
No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or
by any means, electronic, mechanical, photocopying, micro-filming, recording or otherwise, without
the prior written permission of Eaton Industries GmbH, Bonn.
Subject to alteration.

1
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that are live.
• Follow the engineering instructions (AWA/IL) of the
device concerned.
• Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on
this device/system.
• Before installation and before touching the device ensure
that you are free of electrostatic charge.
• The functional earth (FE) must be connected to the
protective earth (PE) or to the potential equalisation. The
system installer is responsible for implementing this
connection.
• Connecting cables and signal lines should be installed so
that inductive or capacitive interference does not impair
the automation functions.
• Install automation devices and related operating elements
in such a way that they are well protected against
unintentional operation.
• Suitable safety hardware and software measures should
be implemented for the I/O interface so that a line or wire
breakage on the signal side does not result in undefined
states in the automation devices.
• Ensure a reliable electrical isolation of the low voltage for
the 24 volt supply. Only use power supply units complying
with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.
• Deviations of the mains voltage from the rated value must
not exceed the tolerance limits given in the specifications,
otherwise this may cause malfunction and dangerous
operation.
• Emergency stop devices complying with IEC/EN 60204-1
must be effective in all operating modes of the automation
devices. Unlatching the emergency-stop devices must not
cause restart.
• Devices that are designed for mounting in housings or
control cabinets must only be operated and controlled
after they have been installed with the housing closed.
Desktop or portable units must only be operated and
controlled in enclosed housings.
• Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This
should not cause dangerous operating states even for a
short time. If necessary, emergency-stop devices should
be implemented.
• Wherever faults in the automation system may cause
damage to persons or property, external measures must
be implemented to ensure a safe operating state in the
event of a fault or malfunction (for example, by means of
separate limit switches, mechanical interlocks etc.).
Eaton Industries GmbH Safety instructions
Danger!
Dangerous electrical voltage!

2

Table of Contents
XP-503 01/2017 MN048014 EN www.eaton.com 3
Table of Contents
1General...............................................................................................................................5
1.1 Purpose of this manual .......................................................................................................5
1.2 Additional documents..........................................................................................................5
1.3 List of revisions...................................................................................................................6
2Description of device........................................................................................................7
2.1 Function..............................................................................................................................7
2.2 Intended use.......................................................................................................................7
2.3 Device models.....................................................................................................................8
2.4 Marking.............................................................................................................................10
2.5 Marine approvals...............................................................................................................11
3Safety instructions..........................................................................................................12
3.1 Basics................................................................................................................................12
3.2 Precautionary statements .................................................................................................13
3.3 Mandatory requirements, personnel requirements ...........................................................14
3.3.1 Occupational safety...........................................................................................................14
3.3.2 Personnel qualifications....................................................................................................14
3.3.3 Manual..............................................................................................................................14
3.3.4 Installation, maintenance, and disposal............................................................................14
3.3.5 Prohibited use...................................................................................................................14
3.3.6 Prerequisites for proper operation.....................................................................................15
3.4 Device-specific hazards....................................................................................................16
4Installation.......................................................................................................................20
4.1 Safety instructions.............................................................................................................20
4.2 Unpacking and checking the package contents................................................................20
4.3 Storage and transportation................................................................................................20
4.4 Installing............................................................................................................................20
4.4.1 Temperature......................................................................................................................21
4.4.2 Aeration and de-aeration...................................................................................................21
4.4.3 Mounting position..............................................................................................................22
4.4.4 Installation cut-out.............................................................................................................22
4.4.5 Fixing and sealing.............................................................................................................23
4.4.6 Conditions for marine approval.........................................................................................25
4.5 Preparing the device for operation....................................................................................26
4.6 Connecting the power supply............................................................................................27
4.7 Using peripheral devices...................................................................................................28
4.8 External connections.........................................................................................................29
4.8.1 Ethernet connections ........................................................................................................29
4.8.2 USB connections...............................................................................................................30
4.8.3 DVI-I interface...................................................................................................................30
4.8.4 Serial interfaces ................................................................................................................31

Table of Contents
4XP-503 01/2017 MN048014 EN www.eaton.com
5Commissioning and operation......................................................................................32
5.1 Adding expansions to the XP-503.....................................................................................32
5.1.1 General prerequisites........................................................................................................32
5.2 Connecting peripheral devices..........................................................................................34
5.2.1 Interfaces..........................................................................................................................34
5.2.2 Periphery...........................................................................................................................36
5.3 Using the storage media...................................................................................................37
5.3.1 CFast memory card...........................................................................................................37
5.4 Using the XP-503..............................................................................................................39
5.5 Safety Warnings................................................................................................................39
5.5.1 Commissioning..................................................................................................................41
5.6 XP-503 with Windows Embedded Standard 7..................................................................44
5.6.1 Protect Mode (Operated with two drives, C:\ and D:\).......................................................44
5.6.2 Managing Accounts and Auto Logon functionality............................................................47
5.6.3 Touch parameters.............................................................................................................49
5.6.4 License Eaton Galileo-Open Runtime...............................................................................51
5.6.5 License Eaton Visual Designer Runtime...........................................................................51
6Maintenance and repairs................................................................................................53
6.1 Safety instructions.............................................................................................................53
6.2 Maintenance......................................................................................................................53
6.2.1 Cleaning the capacitive touch panel.................................................................................53
6.2.2 Battery...............................................................................................................................53
6.3 Repairs..............................................................................................................................53
7Storage, transport and disposal....................................................................................55
7.1 Safety instructions.............................................................................................................55
7.2 Storage..............................................................................................................................55
7.3 Transport...........................................................................................................................55
7.4 Disposal ............................................................................................................................56
8Technical data.................................................................................................................57
8.1 Dimensions for XP-503 with 25.65 cm (10.1") display......................................................57
8.1.1 Front dimensions...............................................................................................................57
8.1.2 Device dimensions............................................................................................................58
8.1.3 Fitting dimensions.............................................................................................................59
8.2 Dimensions for XP-503 with 39.6 cm (15.6") display........................................................60
8.2.1 Front dimensions...............................................................................................................60
8.2.2 Device dimensions............................................................................................................61
8.2.3 Fitting dimensions.............................................................................................................62
8.3 Dimensions for XP-503 with 54.6 cm (21.5") display........................................................63
8.3.1 Front dimensions...............................................................................................................63
8.3.2 Device dimensions............................................................................................................64
8.3.3 Fitting dimensions.............................................................................................................65
8.4 General.............................................................................................................................66
8.5 Directives and standards...................................................................................................70
8.6 Approvals..........................................................................................................................71

1 General
1.1 Purpose of this manual
XP-503 01/2017 MN048014 EN www.eaton.com 5
1General
1.1 Purpose of this manual
This manual contains all the information you will need in order to use the XP-503 panel PC safely and
effectively. The manual is considered an integral part of the device and must always be readily
available in the device's close proximity.
This manual describes all the lifecycle stages for the device: transportation, installation,
commissioning, operation, maintenance, storage, and disposal. It does not, however, go over its
operating system or application software.
Target group
This manual is intended for engineers, electricians, and automation technicians. Electrical
engineering and physics-related knowledge and skills will be required in order to be able to
commission the corresponding devices.
CAUTION
Installation requires qualified electrician

Before working with
the device, make sure to read chapter 3, "Safety instructions."
Chapter 3 contains important information regarding your own personal safety, and
must be read and understood by everyone who will be working with the device.
WARNING
Incomplete manual copies
Working with individual pages taken out from the manual may lead to bodily injury
and property damage due to missing safety information.
Always work with the fulldocument.
1.2 Additional documents
The following documents may also be helpful in relation to the use of this device:
[1] MN05010009Z-DE System Description Networks in Brief
(information on networks in general and on how to integrate PCs and panels into
networks)
[2] IL0480006ZU XP-503 Instruction Leaflet
Download Center
To download the documents, go to the Download Center - Documentation page by clicking on the
Customer Support tab on the Eaton website and then selecting the appropriate option:
www.eaton.eu/doc (search for the document number using the search field on the home page)
Product information
For up-to-date information, please consult the product page on the Internet.
www.eaton.eu/xp500

1 General
1.3 List of revisions
6XP-503 01/2017 MN048014 EN www.eaton.com
1.3 List of revisions
The following table only lists major modifications.
Publication
date
Page
Keyword
New
Modificati
on
Delete
d
07/2014
New edition
✓
11/2015
ATEX accreditation
✓
09/2016
Marine approvals
✓
01/2017
Additional device models
✓

2 Description of device
2.1 Function
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2Description of device
2.1 Function
XP-503 panels can be used as control and monitoring devices.
XP-503 devices are the answer to the growing demand of machine and system manufacturers for
high-precision, cost-effective HMI solutions featuring industrial-grade capacitive multi-touch
technology. These devices are available in three widescreen display sizes: 10.1", 15.6", and 21.5".
Their slim design, featuring a non-reflective glass front, delivers a modern look. The robust, scratch-
resistant front and open device concept on the Panel PCs make them suitable for use in almost all
branches of industry involved in mechanical and plant engineering.
2.2 Intended use
XP-503 panel PCs are primarily intended for use in machine and system building applications. They
are suitable for use in industrial environments and are typically used for automation purposes.

2 Description of device
2.3 Device models
8XP-503 01/2017 MN048014 EN www.eaton.com
2.3 Device models
Device type
Part no.
Article no.
10.1" widescreen industrial panel PC (Galileo)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard 7
•Galileo Open Runtime License
XP-503-10-A10-A00-1B
174474
15.6" widescreen industrial panel PC (Galileo)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard
•Galileo Open Runtime License
XP-503-15-A10-A00-1B
174475
21.5" widescreen industrial panel PC (Galileo)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard 7
•Galileo Open Runtime License
XP-503-21-A10-A00-1B
174476
10.1" widescreen industrial panel PC (VD)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard 7
•Visual Designer runtime license
XP-503-10-A10-A00-1V
174477
15.6" widescreen industrial panel PC (VD)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard 7
•Visual Designer runtime license
XP-503-15-A10-A00-1V
174478

2 Description of device
2.3 Device models
XP-503 01/2017 MN048014 EN www.eaton.com 9
21.5" widescreen industrial panel PC (VD)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard 7
•Visual Designer runtime license
XP-503-21-A10-A00-1V
174479
15.6" widescreen industrial panel PC (Galileo)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard
•Galileo Open Runtime License
•ATEX certification II 3D Ex tc IIIC T70°C U
XP-503-15-A10-A01-1B
184582
10.1" widescreen industrial panel PC (Galileo)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard
•Galileo Open Runtime License
•ATEX certification II 3D Ex tc IIIC T70°C U
XP-503-10-A10-A01-1B
184926
21.5" widescreen industrial panel PC (Galileo)
•PCT Multitouch
•1.65 GHZ CPU
•4 GB RAM
•Min. 32 GB of internal memory
•Min. 4 GB of CFast removable memory
•Windows Embedded Standard
•Galileo Open Runtime License
•ATEX certification II 3D Ex tc IIIC T70°C U
XP-503-21-A10-A01-1B
184927
Tab. 1 Device models

2 Description of device
2.4 Marking
10 XP-503 01/2017 MN048014 EN www.eaton.com
2.4 Marking
Nameplate
The device has a nameplate on rear. This nameplate makes it possible to identify the device and
includes the following information:
Manufacturer
Part Number
Required power supply
Article No. (Part No. or Art. No.)
Serial No.
Certification marks and information concerning the corresponding certification/approval
Layout of interfaces and controls
To get fast and effective support, make sure to always provide Customer Service with the following
information from the nameplate:
Article No. (Part No. or Art. No.)
Serial No.

2 Description of device
2.5 Marine approvals
XP-503 01/2017 MN048014 EN www.eaton.com 11
2.5 Marine approvals
Obtained type approvals
XP-503 panels have been granted the required shipping classification by Det Norsk Veritas /
Germanischer Lloyd (DNV GL)
•DNV GL-CG-0339 type approval, November 2015 edition,
"Environmental test specification for electrical, electronic and programmable equipment and
systems"
Certificate No.: TAA00000NC
Location classes
Temperature
B -Ambient temperature: 0°C to +55°C
Humidity
B - Relative humidity up to 100 % at all relevant temperatures.
Vibration
A - Bulkheads, beams, deck, bridge, Acceleration amplitude: 0.7 g
EMC
A* - All locations except bridge and open deck
B* - All locations (including bridge and open deck)
Input
Required protection according to DNV-GL Rules shall be provided upon
installation on board
* Filters / Ferrites maybe required to fulfil. See installation restrictions
Installation restrictions
•Install and commission referring to manuals
•Screened communication cables improve EMC behavior
•PE connection of communication cables improve EMC behavior
(e.g. earth-connection kit: EATON ZB4-102-KS1)
Location class
interface
Installations
EMC B
Power supply
Place interference filter
EMC A
No additional installations

The gasket installed inside the enclosure cover at the factory must be present in order to
provide stability against vibrations.

see section 4.4.64.4.6 Conditions for marine approval.

3 Safety instructions
3.1 Basics
12 XP-503 01/2017 MN048014 EN www.eaton.com
3Safety instructions
3.1 Basics
The device has been designed according to the state of the art and all generally accepted safety
rules and standards. However, this alone cannot eliminate allpotential hazards, which is why it is
necessary for you to be aware of all hazards and residual risks.
Do not run the device unless it is in perfect technical condition. Make sure to always operate it as
specified in this document.

Read this chapter before working with the device. It contains important information
regarding your own personal safety, and must be read and understood by everyone
who will be working with the device.

3 Safety instructions
3.2 Precautionary statements
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3.2 Precautionary statements
Danger
DANG
ER signal word
Indicates an imminent hazardous situation that will result in death or serious injury if
it is not avoided.
WARNING
WARNING signal word
Indicates a potentially hazardous situation that could result in death or serious injury
if it is not avoided.
CAUTION
CAUTION signal word
Indicates a potentially hazardous situation that could result in minor or moderate
injury if it is not avoided.
CAUTION
CAUTION signal word without warning sign
Indicates a situation that could res
ult in property damage if it is not avoided.

Used to highlight useful information.
The hazard symbol used and the corresponding text will provide information regarding the specific
hazard and how to avoid or prevent it.

3 Safety instructions
3.3 Mandatory requirements, personnel requirements
14 XP-503 01/2017 MN048014 EN www.eaton.com
3.3 Mandatory requirements, personnel requirements
3.3.1 Occupational safety
All generally accepted occupational health and safetyrules and standards (internal and national)
must be complied with.
3.3.2 Personnel qualifications
The personnel responsible for installation, operation, maintenance, and repairs must have the
necessary qualifications for the work they will be performing.They must be appropriately trained
and/or briefed and be informed of all hazards and risks associated with the device.
3.3.3 Manual
Make sure that every person who will be working with the device, regardless of the lifecycle stage
involved, has read and understood the relevant sections of thismanual.
WARNING
Incomplete manual copies
Working with individual pages taken out from the manual may lead to bodily injury
and propert
y damage due to missing safety information.
Always work with the fulldocument.
3.3.4 Installation, maintenance, and disposal
Make sure that the device is connected, installed, serviced, and disposed of professionally and
in line
with
all relevant standards and safety rules.
3.3.5 Prohibited use
It is strictly prohibited to use the device in order to implement safety-relevant functions(in the sense
of personal and machine protection).

3 Safety instructions
3.3 Mandatory requirements, personnel requirements
XP-503 01/2017 MN048014 EN www.eaton.com 15
3.3.6 Prerequisites for proper operation
In order for the device to be able to meet the contractually stipulated terms, the following must be
observed:
Only qualified personnel should be allowed to work with the device.
The personnel working with the device must have read the manual and must follow all the
instructions in it.
The required ambient conditions must be met.
Maintenance work must be carried out correctly.
Potentially explosive area, zone 22, only device type XP-503-…-A10-A01-1B:
oThe XP-503-…-A10-A01-1Bare designed for installation in the front of enclosures in
protection type "tc" (alternatively "ta" or "tb"). This installation must be tested and certified
separately.
oThe maximum surface temperature at the outer surface is set to 70°C at the maximum
ambient temperature of 50°C.
oFor safe installation, comply with the specification to holding brackets and tightening torque in
the Instruction Leaflet.
oThe ground resistance of accessible metal parts must be less than 109ohms
We assume no liability for damages, consequential damages, and/or accidents caused by the
following:
Failure to follow occupationalhealth and safety rules and standards
Device failures or function disturbances
Improper use and/or handling
Failure to follow the instructions in this manual
Alterations, changes, and repairs to the device

For more information on repairs, please refer to chapter 6.3.1, "Repairs."

3 Safety instructions
3.4 Device-specific hazards
16 XP-503 01/2017 MN048014 EN www.eaton.com
3.4 Device-specific hazards
Danger
Explosion hazard
Death, serious injury, and property damage may occur if the device is being used in
a potentially explosive (classified) lo
cation and, during operation, an electrical plug
connection is disconnected or the device is exposed to dangerous impacts or other
types of dangerous mechanical shock.

Use the device in the following environments only:
- Non-hazardous(non-explosive)area
- Hazardous (explosive) area, zone 22 (as defined in the ATEX Directive),
only device type:XP-503-15-A10-A01-1B (184582)
XP-503-10-A10-A01-1B (184926)
XP-503-21-A10-A01-1B (184927)

The ground resistance of accessible metal parts must be less than 109ohms.

Make sure that the device is not exposed to dangerous impacts and other types
of dangerous mechanical shock.

De-energize the device before disconnecting plug connections.

Clean only with a clean soft antistatic damp cloth

When used in a potentially explosive atmosphere, zone 22
The XP
-503-…-A10-A01-1B are designed for installation in the front of enclosures
in protection type "tc" (alternatively "ta" or "tb"). This installation must be tested a
nd
certified separately. The maximum surface temperature at the outer surface is set to
70°C at the maximum ambient temperature of 50°C. The environment has to be
designed to avoid any bunch discharge. For safe installation, comply with the
specification to holding brackets and tightening torque in the Instruction Leaflet.
WARNING
Live parts inside the device
When the device is open, there will be an electric shock hazard if live parts are
touched.

Do not open the device if it is not de-energized.
WARNING
Stray currents
Large transient currents between the protective circuits of different devices may
result in fire or in malfunctions due to signal interference.

If necessary, route an equipotential bonding conductor, with a cross-sectional
area that is several times larger than that of the cable screen, parallel to the
cable.

3 Safety instructions
3.4 Device-specific hazards
XP-503 01/2017 MN048014 EN www.eaton.com 17
CAUTION
Electrostatic discharge
E
lectrostatic discharges may damage or ruin assembly parts.

Do not touch components (e.g., pins) that are electrostatic-sensitive.

Discharge any static electricity from your body before touching the device
(e.g., by touching an earthed metal object).
CAUTION
Non
-galvanically-isolated interfaces
The device may be damaged by potential differences.

The GND connections of all bus stations must be connected.
CAUTION
Data loss
If an SSD, HD, or CFast card is being written to and a voltage drop occurs or the
drive/card is removed, data may be lost or the SSD, HD, or CFast card may be
ruined.

Insert SSDs, HDs, and CFast cards only when the device is
de-energized.

Avoid writing to SSDs, HDs, and CFast cards as much as possible. Reasons:
- The number of write cycles for SSDs, HDs, and CFast cards is limited
.
-
If there is a voltage drop while a write operation is in progress, data loss
is highly likely to occur.

Remove SSDs, HDs, and CFast cards only when the device is
de-energized.

Before switching off the device, make sure that there are no programs writing to
an SSD, HD, or CFast card.
CAUTION
Stable mounting cut requ
ired
An IP65 degree of protection will only be ensured if the control panel is stiff enough,
the device is properly mounted using its holding brackets, and the gasket has a
proper seat.

Minimum sheet thickness of control panel panel where the device will be flush
mounted: 1.5 mm.

In order for the device to be properly mounted, every single one of the holding
brackets included with the delivery must be used at its intended spot.

3 Safety instructions
3.4 Device-specific hazards
18 XP-503 01/2017 MN048014 EN www.eaton.com
CAUTION
Condensation in/on the device
If the device is or has been expose
d to climatic fluctuations (temperature
fluctuations, air humidity), condensation may form on or inside the device,
creating a
short
-circuit hazard.

Do not switch on the device is there is condensation in or on it.

If the device has condensation in or on it, or if the device has been exposed to
temperature fluctuations, let the device settle into the existing ambient
temperature before switching it on do not expose the device to direct heat
radiation from heating appliances).
CAUTION
UV light
Plastic
s may become brittle when exposed to UV light. This will reduce the device's
lifespan.

Protect the device from direct sunlight (UV radiation).
CAUTION
Cleaning the device
The device can be damaged by pointy or sharp objects, as well as by liquids.

Do not use pointy or sharp objects (e.g., knives) to clean the
device.

Do not use any aggressive or abrasive cleaning products or
solvents.

Make sure that no liquids get into the device (short-circuit hazard).