Moeller XV-23-57 Series Operating and installation instructions

Embedded HMI-PLC
XV-23x-57
Device Description
12/05 AWB2776-1581GB
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Copyright
All brand and product names are trademarks or
registered trademarks of the owner concerned.
1st Edition, Printed 2005, Edition date 11/05
©Moeller GmbH, Bonn
Author: Peter Zuber
All rights reserved, also for the translation.
None of this manual may be reproduced or
processed, duplicated or distributed by electronic
systems in any form (print, photocopy, microfilm or
any other process) without the written permission of
Moeller GmbH, Bonn.
Subject to modifications.
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Hardware Device Description Embedded HMI-PLC XV-23x-57
Proper use
Proper use
Hardware, software, operating systems and drivers must only be used for the
applications specified and only in conjunction with the components recommended by
Moeller GmbH.
Warning
No warranty claims will be recognized for faults arising from the improper handling of
devices and modules.
The devices, even by means of communication, should not be used for the
implementation of any safety functions relating to the protection of personnel and
machinery.
No liability is accepted for claims for damages arising from a failure or functional
defect in the device.
All data specified in this document does not represent warranted properties in the
legal sense.
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Contents
Contents
1Explanation of Symbols ..................................................................................... 5
2Introduction......................................................................................................... 6
2.1 Benefits of the Embedded HMI-PLC XV-23x-57...................................................... 6
2.2 Aim and purpose of this document.......................................................................... 7
2.3 List of documents .................................................................................................... 7
3Device Versions .................................................................................................. 8
3.1 Scope of delivery..................................................................................................... 8
4Commissioning ................................................................................................... 9
4.1 Overview of the terminals........................................................................................ 9
4.2 General notes on cabling....................................................................................... 11
4.3 Connection to the power supply ............................................................................ 11
4.4 Ethernet................................................................................................................. 12
4.5 USB device............................................................................................................ 13
4.6 Interface variants................................................................................................... 14
4.6.1 CAN............................................................................................................................ 14
4.6.2 MPI (Profibus DP)...................................................................................................... 15
4.6.3 System Port (RS232)................................................................................................. 16
5System Control Button (CTRL) ........................................................................ 17
6System Settings ................................................................................................ 18
7CompactFlash Slot ........................................................................................... 19
8Function and Control LEDs.............................................................................. 20
9Mounting instructions ...................................................................................... 21
9.1 General mounting instructions............................................................................... 21
9.2 Standard front........................................................................................................ 22
9.3 Mechanical dimensions......................................................................................... 23
9.4 Front panel cutout, Standard front......................................................................... 24
10 Notes on the touch screen............................................................................... 25
10.1 Resistive touch................................................................................................... 25
11 Display Technology, Backlight ........................................................................ 26
12 Maintenance and Repair................................................................................... 27
13 Disposal............................................................................................................. 28
14 Technical Data................................................................................................... 29
15 EU Conformity/Safety ....................................................................................... 31
15.1 EMC ................................................................................................................... 31
15.2 Explosion protection........................................................................................... 31
15.2.1 Zone 22, Category 3D ............................................................................................. 31
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Hardware Device Description Embedded HMI-PLC XV-23x-57
Explanation of Symbols
1 EXPLANATION OF SYMBOLS
Danger warnings
The following information is for your personal safety and the prevention of damage to the product
described or connected devices.
Safety instructions and warnings for the prevention of danger to the life and health of users or service
personnel, and for the prevention of damage are highlighted in this document by the following
pictograms. “Warning” and “Information” pictograms are shown in this document.
Warnings indicate the following:
Death, serious injury or substantial material damage may occur if the related safety measures are not
implemented.
The individual “Warning” pictograms have the following meaning:
Attention! General!
Is an instruction that must be strictly observed in order to protect oneself and the
device from hazards relating to the operation of the device and to ensure the proper
use of the device.
Attention! Dangerous voltage!
There is a danger of electric shock if a live part is touched.
Attention! Observe ESD measures!
Electrostatic discharge may damage or destroy electronic components.
Information pictograms indicate the following:
Important information about the product or the relevant section of the document, requiring the
particular attention of the reader.
Indicates important and instructional information.
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Introduction
2 INTRODUCTION
2.1 BENEFITS OF THE EMBEDDED HMI-PLC XV-23X-57
The Panel XV-23x-57 in conjunction with Galileo is a professional and powerful data management and
visualization system for machine and system building, and for building services automation.
BENEFIT The device is a genuine communication professional. The onboard Ethernet interface
and optional communication interface (CAN, Profibus and RS232) can even be used
as a gateway for different bus systems simultaneously.
INNOVATION State-of-the-art technologies such as FTP server, remote client/server, OPC
client/server, printing via Ethernet, UNICODE support and many additional features
fulfill every possible need.
BENEFIT The operating system, the application programs and data can be exchanged easily
without any other technical resources.
FLEXIBILITY In conjunction with the integral PLC, the devices can be expanded to become the
heart of the automation system. Third-party systems such as I/O nodes, drive
controllers (FIs, servos) can be connected directly and further processed in the PLC.
The PLC is programmed in compliance with the IEC1131 industrial standard.
The Panel XV-23x-57 use the benefits of a seamless Ethernet and IT-based (WEB-based) automation
solution and thus offer an unlimited range of possible applications.
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Hardware Device Description Embedded HMI-PLC XV-23x-57
Introduction
2.2 AIM AND PURPOSE OF THIS DOCUMENT
This device description is a reference for the installation, the terminals, technical data, commissioning,
operating and maintenance.
2.3 LIST OF DOCUMENTS
Subject Document Doc. No.
[1] Installation Installation instructions
General wiring instructions AWB2776-1568GB
[2] Networks Networks in brief AWB2776-1569GB
[3] Windows CE PANEL with WindowsCE AWB2776-1553GB
(this list of documents is not final)
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Device Versions
3 DEVICE VERSIONS
The Embedded HMI-PLC XV-23x-57 are available in the following versions:
Type Interface variants
XV-232-57BAS-x-1x System Port, not isolated RS232
XV-230-57MPN-x-1x MPI (Profibus DP) not isolated
XV-230-57CNN-x-1x CAN not isolated
3.1 SCOPE OF DELIVERY
The delivery consists of the device version ordered and the following accessories:
Device version: XV-23x-57
Resistive touch Standard front -x-1x
Accessories (enclosed)
8 fixing brackets for mounting the device •
8 hexagon-type threaded pins for fixing brackets •
Sealing strip •
Power supply connector •
OS Flash fitted •
Resistive touch pen (stylus) •
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Hardware Device Description Embedded HMI-PLC XV-23x-57
Commissioning
4 COMMISSIONING
4.1 OVERVIEW OF THE TERMINALS
Connector panel XV-230-57xxx
Ethernet Fieldbus
(View MPI) Supply
Connector panel XV-232--57BAS
Ethernet System Port
(RS232) Supply
Service side
DIAG BFL USB Device
The DIAG and BFL terminals should only be used for service tasks
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Commissioning
The Ethernet, fieldbus and Supply terminals are located on the right of the device when viewed from
the rear. The terminal for the USB interface is located on the left of the device.
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Hardware Device Description Embedded HMI-PLC XV-23x-57
Commissioning
4.2 GENERAL NOTES ON CABLING
Cabling should be carried out with special care in order to ensure
interference-free operation.
The EMC values stated in the technical data can only be guaranteed if the
connections and cables are prepared according to the specifications stated.
The cabling must be laid separately from low-voltage cables or isolated with
double or reinforced insulation.
ÎFurther information: Installation instructions, General wiring instructions [1]
4.3 CONNECTION TO THE POWER SUPPLY
System supply 24 VDC SELV (safety extra low voltage)
Not isolated
Current consumption Îchapter 14
Fuse / protection Internal fuse / protection against reverse polarity
Connector panel Connected to GND terminal (plastic housing isolated)
Terminal type Screw terminal (screwdriver No. 3), pluggable
Cross section min. 0.75 mm2/ max. 2.5 mm2(lead or wire)
min. AWG24 / max. AWG12
Stripping length 7 mm
ÎFurther technical data: chapter 14
+24 VDC GND 0 V
Plug connector: Phönix MSTB 2.5/3-ST-5.08
Phönix Order No. 1757022;
Supplied with unit
(view from the wiring side)
+24 VDC +24 VDC power supply
GND Functional ground, connected to connector panel (connection not compulsory)
0 V Power supply 0V (isolated)
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Commissioning
4.4 ETHERNET
RJ45 10/100 Mbit
The IP addresses can be obtained from your system or network administrator.
IP addresses must be uniquely defined in an Ethernet network.
ÎFurther information: Networks in brief[2]
ÎFunctions see: chapter 8
Cabling
The network is implemented with shielded twisted pair cables (STP or UTP) and shielded RJ45 plug
connectors. The maximum permissible cable length is 100 m. See also the specification as per
EIA/TIA 568 TSB-36. When preparing the cables it must be ensured that the cable shield is correctly
connected to the connector casing.
A crossover cable must be used for connecting one device with another. A 1:1 cable must be used
when using a hub in the connection.
ÎFurther information: Installation instructions, General wiring instructions [1]
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Hardware Device Description Embedded HMI-PLC XV-23x-57
Commissioning
4.5 USB DEVICE
The USB Device interface of the XV-23x-57 supports USB 1.1.
Cabling
Only use USB standard cables with a shield. When preparing the cables it must be ensured that the
cable shield is correctly connected to the connector casing. The maximum permissible cable length is
5 m.
ÎFurther information: Installation instructions, General wiring instructions [1]
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Commissioning
4.6 INTERFACE VARIANTS
4.6.1 CAN
The CAN interface is not isolated.
Connector assignment
Pin no. Signal Description
1 - dnc
2 CAN-L Data signal Low
3 0 V Signal Ground
4 - dnc
5 - dnc
6 0 V Signal Ground
7 CAN-H Data signal High
9pole 8 - dnc
DSUB male 9 - dnc
5
94
83
72
61
dnc ... Do not connect!
Pin 3 and 6 (0V) are both connected internally to the CAN reference potential. Pins 4, 5 and 8 must
not be connected. The CAN bus driver is fed internally.
The CAN interface is not isolated.
The max. baud rate is 1 Mbit/s.
The terminating resistor must be provided externally, e.g. in the connector, and is
not part of the device.
The CAN connector is not provided with a supply for third-party devices.
ÎFurther information: Installation instructions, General wiring instructions [1]
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Hardware Device Description Embedded HMI-PLC XV-23x-57
Commissioning
4.6.2 MPI (PROFIBUS DP)
The MPI (Profibus DP) interface is a non-isolated RS485 interface.
Connector assignment
Pin no. Signal Description
1 TERM B Internal termination Data B
2 LINE B Receive/Transmit Data B
3 LINE B Receive/Transmit Data B
4 REP CTL Repeater Control
5 0 V Reference potential for the terminating
resistors and the potential equalisation
line 1)
6 5 V Power supply for the bus terminating
resistors
7 LINE A Receive/Transmit Data A
Connector
9pole 8 LINE A Receive/Transmit Data A
DSub female 9 TERM A Internal termination Data A
59
48
37
26
1
1) The 0V terminal must always be wired.
The MPI (Profibus DP) is not isolated.
The max. baud rate is 1.5 Mbit/s.
The terminating resistors should be provided externally in the plug connector, in
accordance with the Profibus standard. Alternatively the termination in the plug
connector can be implemented using jumpers between LINE A and TERM A, as
well as LINE B and TERM B.
The 5V must not be used as a power supply for systems of other suppliers. It is
neither overload nor short-circuit proof.
ÎFurther information: Installation instructions, General wiring instructions [1]
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Commissioning
4.6.3 SYSTEM PORT (RS232)
The System Port is a standard RS232 interface. The interface is not isolated.
Connector assignment
Pin no. Signal Description
1 DCD Receive signal
2 RxD Receive data
3 TxD Transmit data
4 DTR Data terminal ready
5 0 V Reference potential
6 DSR Ready for operation (Data
Set Ready)
7 RTS Request to send
Connector
9pole 8 CTS Clear to send
DSub male 9 RI Ring indicator
Case Shield Cable shield
5
94
83
72
61
The RS232 interface is not isolated.
The maximum baud rate is 115200 Kbit/s.
ÎFurther information: Installation instructions, General wiring instructions [1]
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Hardware Device Description Embedded HMI-PLC XV-23x-57
System Control Button (CTRL)
5 SYSTEM CONTROL BUTTON (CTRL)
The Control button (CTRL) is used to activate the system functions of the operating system.
ÎFurther information on the exact functions: PANEL with WindowsCE [3]
The Control button is located on the side of the CompactFlash slot. Ensure the accessibility of the
device when it is mounted. Viewed from the rear, the Control button is accessible on the left.
Control button
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Hardware Device Description Embedded HMI-PLC XV-23x-57
CompactFlash Slot
7 COMPACTFLASH SLOT
The XV-23x-57 is provided with a slot for a Type I or II CompactFlash card in compliance with CF
Specification 1.4. This card stores the project data and the operating system required for running the
XV-23x-57.
The CompactFlash card is supplied with the XV-23x-57.
We recommend the use of the CompactFlash cards supplied by Moeller
GmbH in order to ensure trouble-free operation.
Moeller GmbH cannot offer support and does not accept any liability for
consequential damage arising from the use of CompactFlash cards offered
by other suppliers.
Viewed from the rear, the CompactFlash slot is accessible on the left.
View with CompactFlash lock open
View with CompactFlash lock closed
The CompactFlash card must not be fitted / removed when the power supply is
switched on.
Removing the CompactFlash card during operation (access to CompactFlash
card in progress) may lead to data being lost or destroyed.
The device should only be operated with the CompactFlash lock closed. The
CF card may otherwise fall out during operation.
Writing to the CF card should be avoided. Data may be lost if the voltage drops
at the same time.
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Device Description Embedded HMI-PLC XV-23x-57 Hardware
Function and Control LEDs
8 FUNCTION AND CONTROL LEDS
The XV-23x-57 is provided with the following LEDs for monitoring functions on the unit:
Ethernet ACT and LINK
ETHERNET
1 LINK (green) Lit Active network connected and detected
2 ACT (yellow) Flashing Ethernet active (data traffic)
1
2
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