mogk PTM-110 Instruction Manual

Instruction Manual and Operation PTM-110 –Code 23970 Review 02
HOT PRESS PTM-110
Version: English - Translation

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SUMMARY
1 SECURITY INSTRUCTIONS .....................................................................................................3
1.1 Safety Warnings in the Manual Contents.......................................................................3
1.2 Security Warnings on the Equipment.............................................................................3
2 INTRODUCTION........................................................................................................................4
2.1 Mogk Quality Policy..........................................................................................................4
2.2 Mogk Customers...............................................................................................................4
2.3 About the Equipment........................................................................................................4
2.4 About Manual ....................................................................................................................5
3 GENERAL INFORMATIONS.....................................................................................................5
3.1 Receipt and verification ...................................................................................................5
3.2 Identification......................................................................................................................5
4 INSTALLATION......................................................................................................................... 6
4.1 Operation of machine.......................................................................................................6
4.2 Pressure Control............................................................................................................... 7
4.3 Control Panel - Programming Parameters .....................................................................7
5 MAINTENANCE.........................................................................................................................9
5.1 Cleaning.............................................................................................................................9
5.2 Spare Parts ........................................................................................................................9
5.3 Technical Assistance .....................................................................................................10
6 TECHNICAL DATA AND INFORMATION ..............................................................................11
7 ELECTRICAL SCHEMATIC....................................................................................................12
8 ASSEMBLY DRAWINGS AND SPARE PARTS.....................................................................13
8.1 List of Materials...............................................................................................................13
8.2 General Assembly...........................................................................................................14
8.3 Top platen assembly ......................................................................................................19
8.4 Lower platen assembly ..................................................................................................20
9 WARRANTY CERTIFICATE....................................................................................................21
10 APPENDIX.............................................................................................................................22
10.1 Procedimento Iniciais –Remoção da Trava de Transporte .....................................22
10.2 Procedimentos para Ligar............................................................................................22
10.3 Digital controller ...........................................................................................................22

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1 SECURITY INSTRUCTIONS
This manual provides the necessary information for the proper use and handling of the
equipment. Read carefully before installing and powering it up.
1.1 Safety Warnings in the Manual Contents
This manual presents safety warnings like this:
REGULATION
Take a look on the operating instructions.
DANGER!
There are risks of you losing your life if instructions are not followed.
WARNING!
Don’t make any modification on the equipment.
ATTENTION! (TEMPERATURE)
The disregard of the procedures described in this notice may result in
damage to your health.
DANGER! (ELECTRIC CURRENT)
There are risks of you losing your life if instructions are not followed.
1.2 Security Warnings on the Equipment
The following symbols can be displayed on the equipment, serving as a security
warning.
RISK OF ELECTRIC SHOCK
Presence of electricity, there are risks of you losing your life if the security
methods are not followed.

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DANGER!
Only people with technical qualifications are authorized for installation,
operation and maintenance on this equipment. Must be followed all safety
instructions in this manual. Disregard this warning may result in life-
threatening and / or serious damage.
GROUND!
Always keep the machine grounded
HOT SURFACE
hot surface existence
2 INTRODUCTION
2.1 Mogk Quality Policy
"Satisfy the customer, improving our machines, electrical resistance
and quality management system, with trained staff and evaluating
suppliers."
2.2 Mogk Customers
You have just purchased your Heat Press PTM-110, one more product with the quality
and technology Mogk. Which incorporates modern concepts of design and architecture.
To make the most of all available resources and a better performance of your equipment,
please! Read this technical manual before using the equipment.
We expect the performance of this product exceeds your expectations.
2.3 About the Equipment
The PTM-110 is a versatile machine with manual pressing suitable for application on:
•Transfers silk screen:
•Lithography;
•Embroidery adhesives;
•Print finishing;

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2.4 About Manual
This manual describes how to install, put into operation, operate and identify equipment
problems. For questions and inquiries please contact:
Mogk Industry and Trade Machines Limited.
Rua 2 de Setembro, 2877 - Itoupava Norte
Zip Code: 89052-505 - Blumenau - SC
Phone: [phone]
Fax: [phone]
[e-mail]
3 GENERAL INFORMATIONS
We recommend that all people involved in the use of the equipment are aware of this
manual, read it, will influence the performance and maintenance of the machine quality.
There are confidential content in this manual, drawings and technical instructions.
Therefore, Mogk reserves the copyright, dissemination and use of it, should not such acts be
carried out without our prior written permission.
If you have problems using the machine, let us know. We wish success full in his work.
3.1 Receipt and verification
On receiving the equipment, check:
If the data and the machine model are as requested;
damage due to handling bad, on transportation;
If any of the above items are not in compliance, please contact us immediately;
3.2 Identification
The equipment has a nameplate containing general information about it.

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4 INSTALLATION
Install the PTM-110 on a level surface, without the presence of aggressive agents.
See technical specifications for installation on page 11.
4.1 Operation of machine
The following procedures should be performed with the top platen in the
open position:
Put the machine plug into a (110V or 220V) socket, as page 11 indication;
Turn on the circuit breaker located in the rear of the machine; (Fig.2)
Turn on the on/off switch located on the front of the machine as indicated
(Fig.1)
To set the process parameters (temperature and time) perform the
adjustment by digital control panel. Select the temperature (Fig 3-3.) to be
achieved by the top platen, when it achieved the selected temperature the
LED indicator turns off; (Fig.3-11). Set the pressing time (Fig.3-4).
Put the material to be process in the lower platen and positioning the
transfer paper with the picture facing the material, close the top platen and
wait the time selected in the digital controller;
At the end of the programmed time the LED turns off, the display flashes
and the alarm sounds indicate the end of the process. Put the top platen in
the open position and remove the material;
Figura 1 - PTM-110 with top platen in open position
On-off Switch
Digital Controller
Top Platen
Lower Platen
Pressure Control
Knob
Circuit breaker

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4.2 Pressure Control
The PTM-110 has a manual system of pressure regulation, developed exclusively by
Mogk engineering for the purpose of convenience and flexibility in operation, this system is
located at the top of the machine. (Fig.1)
The following procedures should be performed with the top platen in the
open position:
Set the desired pressure by turning the knob a half turn at a time;
Turning the knob clockwise to increase the pressure;
Turning the knob counter-clockwise reduces the pressure;
Figura 2 –PTM-110 Rear View
4.3 Control Panel - Programming Parameters
The PTM-110 has a programmable digital controller by the operator, this equipment
provides the control of temperature and time. (Fig.3)
ATTENTION!
The following procedures should be performed with the top platen in the
open position:
Circuit breaker
Pressure control
system

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Turn on the equipment:
Press the button to access the temperature parameter, press
the keys to adjust the desired value, after selection, press
key to save and exit.
Press the button to access the pressing time parameter, press
the keys to adjust the desired value, after selection, press
key to save and exit.
The digital controller has “part counter” function, to see the value, press
on the display to see the elapsed count. To reset the elapsed
count, restart the equipment.
For more information about the digital controller, see attachment V.
Picture 3 - Digital controller

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5 MAINTENANCE
ATENTION!
Maintenance should be performed by a qualified person.
DANGER!
Always turn off the power supply before any maintenance.
EARTH
We suggest you to have your machine earthed.
HOT SURFACE
Prior to any maintenance activities, make sure the machine is cold.
5.1 Cleaning
ATENTION!
Switch off the machine before cleaning.
DANGER!
Allow the boards to cool down before cleaning.
To clean the equipment, we recommend using a soft cloth moistened with mild detergent.
Never use solvents (benzenes, ketones, etc.) as it can damage the materials.
5.2 Spare Parts
If necessary the exchange of a part, should be used ORIGINAL PARTS. All equipment
is shipped with a nameplate containing the serial number of the equipment. When requesting
spare parts or repair please have this information in hands.

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5.3 Technical Assistance
DANGER!
Only people with technical qualifications are authorized to install, operate and
maintenance services of this equipment. All safety instructions in this manual
must be followed. The non-observance of this warning may result in life-
threatening and / or serious damage to property.
WARNING!
For safety reasons, we do not recommend any modifications to the equipment.

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6 TECHNICAL DATA AND INFORMATION
VOLTAGE
ELECTRIC
CURRENT
CIRCUIT
BREAKER
CONDUCTOR
PHASE / NEUTRAL
220V BIPHASIC
41 A
50 A
10 mm²
FREQUENCY
60 Hz
ELECTRIC POWER
9 000 W
TEMPERATURE CONTROL RANGE
0° A 255°C
WEIGHT
405 Kg
HEIGHT
1,5 m
DEPTH
2,4 m
WIDTH
1,2 m
ÁREA
85 X 110 cm –33 X 43"
TYPE OF PRESSURE ADJUSTMENT
MANUAL
MAXIMUM FORCE SUPPORTED ON
THE PRESSING LEVER
60 Kgf
TYPE OF PAINTING
EPÓXI
PLATENS MATERIAL
TEFLONIZADO
WORK ENVIRONMENT TEMPERATURE
0º A 50 °C

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7 ELECTRICAL SCHEMATIC
IMPRIMIR ESQUEMA ELÉTRICO EM A3

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8 ASSEMBLY DRAWINGS AND SPARE PARTS
8.1 List of Materials

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8.2 General Assembly

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8.3 Top platen assembly

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8.4 Lower platen assembly