mogk PTM-80 Instruction Manual

Instruction Manual and OperationPTM-80 –Code 13232 / 19550 - Review.01
HEAT PRESS
MODEL PTM-80

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SUMMARY
1 SECURITY INSTRUCTIONS .....................................................................................................3
1.1 Safety Warnings in the Manual Contents.......................................................................3
1.2 Security Warnings on the Equipment.............................................................................3
2 INTRODUCTION........................................................................................................................ 4
2.1 Mogk Quality Policy.......................................................................................................... 4
2.2 Mogk Customers...............................................................................................................4
2.3 About the Equipment........................................................................................................4
2.4 About Manual ....................................................................................................................5
3 GENERAL INFORMATIONS..................................................................................................... 5
3.1 Receipt and verification ...................................................................................................5
3.2 Identification......................................................................................................................5
4 INSTALLATION.........................................................................................................................6
4.1 Operation of machine.......................................................................................................6
4.2 Pressure Control...............................................................................................................7
4.3 Control Panel - Programming Parameters .....................................................................7
5 MAINTENANCE......................................................................................................................... 9
5.1 Cleaning.............................................................................................................................9
5.2 Spare parts ........................................................................................................................9
5.3 Technical assistance......................................................................................................10
6 TECHNICAL DATA AND INFORMATION ..............................................................................11
7 ELECTRICAL SCHEMATIC....................................................................................................12
8 ASSEMBLY DRAWINGS AND SPARE PARTS.....................................................................13
8.1 PTM -80 With Top Platen Heating..................................................................................13
8.1.1 Parts list.....................................................................................................................14
8.1.2 Top platen assembly..................................................................................................18
8.1.3 Lower platen assembly..............................................................................................19
8.2 PTM-80 With Lower Platen Heating...............................................................................20
8.2.1 Top platen assembly..................................................................................................20
8.2.2 Lower plate assembly................................................................................................21
9 CERTIFICATE OF WARRANTY.............................................................................................. 23
10 APPENDIX.............................................................................................................................24
11 MOGK PRODUCTS............................................................................................................... 25

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1 SECURITY INSTRUCTIONS
This manual provides the necessary information for the proper use and handling of the
equipment. Read carefully before installing and powering it up.
1.1 Safety Warnings in the Manual Contents
This manual presents safety warnings like this:
REGULATION
Take a look on the operating instructions.
DANGER!
There are risks of you losing your life if instructions are not followed.
WARNING!
Don’t make any modification on the equipment.
ATTENTION! (TEMPERATURE)
The disregard of the procedures described in this notice may result in
damage to your health.
DANGER! (ELECTRIC CURRENT)
There are risks of you losing your life if instructions are not followed.
1.2 Security Warnings on the Equipment
The following symbols can be displayed on the equipment, serving as a security
warning.
RISK OF ELECTRIC SHOCK
Presence of electricity, there are risks of you losing your life if the security
methods are not followed.

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DANGER!
Only people with technical qualifications are authorized for installation,
operation and maintenance on this equipment. Must be followed all safety
instructions in this manual. Disregard this warning may result in life-
threatening and / or serious damage.
GROUND!
This device has three pins the power cord, is the customer's responsibility
have the proper outlet grounded to the center pin to prevent electrical
shock and possible damage to the equipment.
HOT SURFACE
hot surface existence
2 INTRODUCTION
2.1 Mogk Quality Policy
"Satisfy the customer, improving our machines, electrical resistance
and quality management system, with trained staff and evaluating
suppliers."
2.2 Mogk Customers
You have just purchased your Heat Press PTM-80, one more product with the quality and
technology Mogk. Which incorporates modern concepts of design and architecture.
To make the most of all available resources and a better performance of your equipment,
please! Read this technical manual before using the equipment.
We expect the performance of this product exceeds your expectations.
2.3 About the Equipment
The PTM-80 is a versatile machine with manual pressing suitable for application on:
•Transfers silk screen:
•Lithography;
•Embroidery adhesives;
•Print finishing;

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2.4 About Manual
This manual describes how to install, put into operation, operate and identify equipment
problems. For questions and inquiries please contact:
Mogk Industry and Trade Machines Limited.
Rua 2 de Setembro, 2877 - Itoupava Norte
Zip Code: 89052-505 - Blumenau - SC
Phone: [phone]
Fax: [phone]
[e-mail]
3 GENERAL INFORMATIONS
We recommend that all people involved in the use of the equipment are aware of this
manual, read it, will influence the performance and maintenance of the machine quality.
There are confidential content in this manual, drawings and technical instructions.
Therefore, Mogk reserves the copyright, dissemination and use of it, should not such acts be
carried out without our prior written permission.
If you have problems using the machine, let us know. We wish success full in his work.
3.1 Receipt and verification
On receiving the equipment, check:
If the data and the machine model are as requested;
damage due to handling bad, on transportation;
If any of the above items are not in compliance, please contact us immediately;
3.2 Identification
The equipment has a nameplate containing general information about it.

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4 INSTALLATION
Install the PTM-80 on a level surface, without the presence of aggressive agents.
See technical specifications for installation on page 11.
4.1 Operation of machine
The following procedures should be performed with the top platen in the
open position:
Put the machine plug into a (110V or 220V) socket, as page 11 indication;
Turn on the circuit breaker located in the rear of the machine; (Fig.2)
Turn on the on/off switch located on the front of the machine as indicated
(Fig.1)
To set the process parameters (temperature and time) perform the
adjustment by digital control panel. Select the temperature (Fig 3-3.) to be
achieved by the top platen, when it achieved the selected temperature the
LED indicator turns off; (Fig.3-11). Set the pressing time (Fig.3-4).
Put the material to be process in the lower platen and positioning the
transfer paper with the picture facing the material, close the top platen and
wait the time selected in the digital controller;
At the end of the programmed time the LED turns off, the display flashes
and the alarm sounds indicate the end of the process. Put the top platen in
the open position and remove the material;
Figure 1. PTM-80 with top platen in open position
On-off
Switch
Digital Controller
Top Platen
Lower Platen
Plug
Pressure
Control Knob

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4.2 Pressure Control
The PTM-80 has a manual system of pressure regulation, developed exclusively by Mogk
engineering for the purpose of convenience and flexibility in operation, this system is located at
the top of the machine. (Fig.1)
The following procedures should be performed with the top platen in the
open position:
Set the desired pressure by turning the knob a half turn at a time;
Turning the knob clockwise to increase the pressure;
Turning the knob counter-clockwise reduces the pressure;
Figure 1 –PTM-80 Rear View
4.3 Control Panel - Programming Parameters
The PTM-80 has a programmable digital controller by the operator, this equipment
provides the control of temperature and time. (Fig.3)
ATTENTION!
The following procedures should be performed with the top platen in the
open position:
Circuit breaker
Pressure control
system

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Turn on the equipment:
Press the button for three seconds to access the temperature
parameter, press the keys to adjust the desired value, after
selection, press key to save and exit.
Press the button for three seconds to access the pressing time
parameter, press the keys to adjust the desired value, after
selection, press key to save and exit.
The digital controller has “part counter” function, to see the value, press
on the display to see the elapsed count. To reset the elapsed
count, restart the equipment.
For more information about the digital controller, see attachment I.
Figure 3 - Digital controller
1- Display that indicate the temperature parameter, the temperature measured in the
heated platen and the elapsed part count.
2- Display that indicate the pressing time parameter and the pressing time elapsed.
3- Temperature set key.
4- Time set key.
5- Counter set key.
6- Key to visualize and reset the counter.
7- Counter LED, indicate that the counter value is being displayed.
8- Decrease key, press to decrease de chosen parameter.
9- Timer LED, indicate that the timer is active.
10- Increase key, press to increase de chosen parameter.
11- Temperature control LED, indicate that the temperature control output is active.

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5 MAINTENANCE
ATTENTION!
Maintenance should be performed by a qualified professional.
DANGER!
Always disconnect the power cord to the power source before any
maintenance.
GROUND
We suggest always having the equipment grounded.
HOT SURFACE
Before any maintenance make sure that the machine is cold.
5.1 Cleaning
DANGER!
Always disconnect the power cord to the power source before any
maintenance.
DANGER!
Before any maintenance make sure that the machine is cold.
To clean the equipment we recommend using a soft cloth moistened with mild detergent.
Never use solvents (benzenes, ketones, etc.) which can damage the material.
5.2 Spare parts
If the replacement of any part is necessary, should be used ORIGINAL PARTS. All
equipment is sold with a nameplate that is very important, it contains the serial number of the
equipment. When requesting spare parts or repair quote this information.

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5.3 Technical assistance
The Mogk Industry and Trade Machines Ltda. Provides technical assistance services to
its customers even if the equipment warranty period has expired. To request the service contact
through our communication channels. Costs will be reduced if the service is requested in advance.
The Mogk can program and serve more than one customer by region.
DANGER!
Only people with technical qualifications are authorized for installation,
operation and maintenance of this equipment. Must follow all safety
instructions in this manual. Disregard this warning may result in life-
threatening and / or serious damage to property.
WARNING!
Not change any parts of the equipment for your safety.

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6 TECHNICAL DATA AND INFORMATION
VOLTAGE
ELECTRIC
CURRENT
CIRCUIT
BREAKER
CONDUCTOR
PHASE / NEUTRAL
220V MONOPHASE
20 A
25 A
2,5 mm²
FREQUENCY
60 Hz
ELECTRIC POWER
4400 W
TEMPERATURE CONTROL RANGE
0° A 255°C
WITH
WORKBENCH
NO WORKBENCH
WEIGHT
118 Kg
104 Kg
HEIGHT
131 cm
65 cm
DEPTH
107 cm
107 cm
WIDTH
82 cm
82 cm
AREA
65 X 80 cm
TYPE OF PRESSURE ADJUSTMENT
MANUAL
MAXIMUM FORCE SUPPORTED ON
THE PRESSING LEVER
60 Kgf
TYPE OF PAINTING
ELECTROSTATIC
PLATENS MATERIAL
ALUMINUM
WORK ENVIRONMENT TEMPERATURE
0º A 50 °C

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7 ELECTRICAL SCHEMATIC

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8 ASSEMBLY DRAWINGS AND SPARE PARTS
8.1 PTM -80 With Top Platen Heating
Optional workbench
Optional Teflon
Protector

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8.1.1 Parts list

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8.1.2 Top platen assembly

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8.1.3 Lower platen assembly

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8.2 PTM-80 With Lower Platen Heating
8.2.1 Top platen assembly