molex 19294-0008 User manual

Manual Crimping Tool
Doc No: ATS-192940008 Release Date: 09-22-09 UNCONTROLLED COPY age 1 of 2
Revision: A Revision Date: 09-22-09
HAMMER
Figure 3
WIRE
AWG
MARKINGS
Figure 2
STRIPPED
WIRE
CENTER BARREL
OVER NEST
Ma ual Crimpi g Tool
Specificatio Sheet
Order No. 19294-0008
E gi eeri g No. - SKT-840
FEATURES
 Compact and easy to use
 Inexpensive for lower volume production or field repairs
 Designed to crimp closed barrel terminals
DESCRIPTION:
This Manual Tool is used for crimping non-insulated 8AWG thru 4/0 closed barrel terminals. This tool can be used
with a hammer or vise. This tool is not UL listed with any Molex products.
OPERATION
WARNING: Make sure that the wire or cable is Disconnected from a y power source.
1. osition the Manual Crimping Tool on a solid surface with the base down.
2. lace a thumb on the tool body behind the ram.
3. Use an index finger under the lift lever and push up. See Figure 1.
4. Insert the desired terminal or splice in the nest making sure the crimp
barrel is centered.
5. For butt splices, center half of the barrel into the nest.
6. Release the lift lever, allowing the ram to contact the terminal or splice.
7. Insert the proper stripped wire into the barrel of the terminal. See Figure 2.
Figure 1
LIFT LEVER
RAM

Manual Crimping Tool
Doc No: ATS-192940008 Release Date: 09-22-09 UNCONTROLLED COPY age 2 of 2
Revision: A Revision Date: 09-22-09
Risk of flyi g debris.
Risk of eye i jury.
Wear safety glasses whe
usi g this tool.
8. Using a 2lb hammer strike the top of the ram until the lift lever is
lined up with the correct AWG marking located on the side of the
tool. See Figure 3.
9. Lift the ram by pulling up on the lift lever and removing the crimped
assembly. For butt splices repeat this procedure on the opposite
side of the barrel. See Figure 4.
Mai te a ce
It is recommended that each operator of the tool be made aware of,
and responsible for, the following maintenance steps:
1. Remove dust, moisture, and other debris with a clean brush, or
soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all movable parts such as ram is oiled regularly. Light oil (such as SAE30W oil) should be used.
4. When the tool is not in use, store it in a clean, dry area.
Warra ty
All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, the
tool will be exchanged free of charge. This exchange will not be applicable to altered, misused, or damaged tools.
This tool is designed for hand use only.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
[email protected]
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
[email protected]
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
[email protected]
Europea Headquarters
Munich, Germany
49-89-413092-0
[email protected]
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: [phone]
Visit our Web site at http://www.molex.com
Figure
4
LIFT
LEVER