molex 64005-4100 User manual

Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD
Contact us: [email protected] Website: www.integrated-circuit.com
Excellent Integrated System Limited
Excellent Integrated System Limited
Stocking Distributor
Stocking Distributor
Click to view price, real time Inventory, Delivery & Lifecycle Information:
Click to view price, real time Inventory, Delivery & Lifecycle Information:
Molex Connector Corporation
Molex Connector Corporation
0640054100
0640054100
For any questions, you can email us directly:
For any questions, you can email us directly:
[email protected]
[email protected]
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Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD
Contact us: [email protected] Website: www.integrated-circuit.com
AT-FIFG Air Head Crimp Tool
Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 1 of 6
Revision: A Revision Date: 09-22-03
Air Powered Crimp Tool Head
Operating Instruction Sheet and Specifications
Part No. 64005-4100
Eng. No. AT FIFG
(Replaces 19283-0056)
FEATURES
 Quick-change tool head for the 19279-0001 (AT-200)
 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
Fully Insulated Flag Quick Disconnects (Standard Flare) Terminals 14-22 AWG. This tool head is
intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-
0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped
connections. The following charts show the UL specifications for various wire sizes. The tensile
strength is shown in pounds and indicates the minimum acceptable force to break or separate the
terminal from the conductor.
Wire Size (AWG) *UL 310
22 8
20 13
18 20
16 30
14 50
*UL – 310 – Quick Disconnects, Flags and Couplers
The following is a partial list of the product part numbers and their specifications that this tool is
designed to run. We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²
Wire Strip Length Insul. Dia. Max.
Terminal No. Terminal Eng No. (REF) In. mm In. mm
19007-0001 AA-2220 .344 8.73 .176 4.47
19007-0005 AA-2220X .344 8.73 .240 6.10
19007-0009 AA-2222 .344 8.73 .176 4.47
19007-0011 AA-2222X .344 8.73 .240 6.10
19007-0015 AA-2223 .344 8.73 .176 4.47
19007-0017 AA-2223X .344 8.73 .240 6.10
Wire Size: 14 – 16 AWG 2.00 – 1.30 mm²
Wire Strip Length Insul. Dia. Max.Terminal No. Terminal Eng No. (REF) In. mm In. mm
19007-0021 BB-2221 .313 7.94 .200 5.08
19007-0025 BB-2221X .313 7.94 .265 6.73
19007-0029 BB-2224 .313 7.94 .200 5.08
19007-0031 BB-2224X .313 7.94 .265 6.73
19007-0035 BB-2225 .313 7.94 .200 5.08
19007-0037 BB-2225X .313 7.94 .265 6.73
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Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD
Contact us: [email protected] Website: www.integrated-circuit.com
AT-FIFG Air Head Crimp Tool
Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 2 of 6
Revision: A Revision Date: 09-22-03
TERMINA
WIRE
CONDUCTO
R Figure 3
CONDUCTO
R
WIRE
TERMINAL
Figure 2
JAWS
OPEN
SAFETY
SHIELD
LOCATOR
Operation
Refer to the instruction manual for the 19279-0001 (AT-200) for
mounting this crimp tool head.
Crimping Terminals
1. Place the flag terminal barrel into the conductor anvil of the
lower jaw. Make sure the closed end of the barrel is touching
the locator. (See Figure 1).
Caution: Never operate this tool without the supplied safety shield in place. Never place
fingers in the tool nests.
2. Insert the properly stripped wire into the terminal barrel, (See figure 3).
3. Push on the wire to assure it is fully seated in the terminal (See Figure 2 and 3). Cycle the tool.
4. Remove the crimped terminal. Inspect for proper
crimp.
Maintenance
It is recommended that each operator of the tool be made
aware of, and responsible for, the following maintenance
steps:
1. Remove dust, moisture and other contaminants with a
clean brush, or soft, lint-free cloth.
2. Do not use any abrasive materials that could damage
the tool.
3. Make certain all pins; pivot points and bearing
surfaces are protected with a thin coat of high quality
machine oil. Do not oil excessively. The 64005-4100 (AT-FIFG) was engineered for durability, but
like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of
trouble-free crimping. A light oil, such as 30 weight automotive oil used at the oil points shown in
Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable
calibration.
4. When tool is not in use store the tool in a clean, dry area.
LUBRICATION
POINTS
(BOTH SIDES)
LIGHT OIL
Figure 4
Figure 1
LOCATO
TERMINA
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Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD
Contact us: [email protected] Website: www.integrated-circuit.com
AT-FIFG Air Head Crimp Tool
Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 3 of 6
Revision: A Revision Date: 09-22-03
“X ”NOT POSSIBLE TO PIN GAUGE,
MEASURE A
*SOLDER, LEAD
OR
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool,
measurements should be taken from each conductor nest and compared to this chart. The tool should be
lubricated prior to recalibration to ensure consistent measurements.
Wire Range “X”Dimension Conductor Crimp
Nest Color Code AWG mm²Mean Go No Go Crimp Inspection Marking
Blue 14 - 16 2.00 – 1.30 .078 .076 .088 ---
Red 18 - 22 0.80 –0.35 .068 .066 .070 ---
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials.
All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a
period of 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This
repair or exchange will not be applicable to altered, misused or damaged tools.
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Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD
Contact us: [email protected] Website: www.integrated-circuit.com
AT-FIFG Air Head Crimp Tool
Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 4 of 6
Revision: A Revision Date: 09-22-03
2
3
1
Figure 5
M4 LOCKNUT W/
HEX NYLON
4
5
M4 X 20LG
PAN HEAD
PARTS LIST
Item Order No Description Quantity
64005-4100 Crimp Tool Head (Fig. 5)
1 64005-0000 Basic Air Tool Head 1
2 64001-4175 Locator Assembly 1
3 64001-4170 Tooling Kit 1
Tooling Kit Only
4 64001-4102 Conductor Punch 1
5 64001-4101 Conductor Anvil 1
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Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD
Contact us: [email protected] Website: www.integrated-circuit.com
AT-FIFG Air Head Crimp Tool
Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 5 of 6
Revision: A Revision Date: 09-22-03
Figure 6
3
4
2
2
2
5
1
(4)
(4)
(2)
(4)
2
2 (2)
(2)
2
Parts List (Continued)
Item Order No. Description Quantity
64005-0000 Basic Air Tool Head (Fig. 6)
1 64005-0103 Nose Guard 1
2 64000-0077 Repair Kit (Springs, Rods Pivots, Rings, and Washers) 1
3 N/A M4 by 12LG. Freedrive Pan Head Screw 1**
4 N/A M4 by 30LG. Freedrive Pan Head Screw 1**
5 N/A 3/16”by 3/8”Long Dowel Pin 1**
** The following purchased parts are available from an Industrial supply company such as MSC
(1-800-645-7270).
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Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD
Contact us: [email protected] Website: www.integrated-circuit.com
AT-FIFG Air Head Crimp Tool
Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 6 of 6
Revision: A Revision Date: 09-22-03
Certificate of Calibration
Tool Order Number -----------------------------
Tool Eng. Number -----------------------------
Tool Revision ----------------------------
Serial Number -----------------------------
Date of Manufacture ----------------------------
Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F”Crimp style.
Range Conductor Nest # 1 = -------------------- Actual = --------------------
Range Conductor Nest # 2 = -------------------- Actual = --------------------
Technician --------------------
Date of Calibration --------------------
Calibration should be done every 5,000 cycles or 3 months.
Tools should be lubricated during this operation.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: [phone]
Fax: [phone]
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