molex 207129 Series User manual

Hand Crimp Tool for MX64™ GET Crimp Terminals
Doc No: ATS-6381145HM Release Date: 01-14-05 UNCONTROLLED COPY Page 1 of 6
Revision: D Revision Date: 07-27-23
INSULATION
CRIMP HEIGHT
BRUSH
STRIP
LENGTH
BELL MOUTH
CONDUCTOR
CRIMP WIDTH
BEND
DOWN
BEND UP
ROLLING
TWISTING
INSULATION
CRIMP WIDTH
CONDUCTOR
CRIMP HEIGHT
Order Number
63811-4500
Application Tooling
Specification Sheet
FEATURES
A full-cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
This tool is IPC/WHMA-A-620 compliant
Modular Crimp Head is removable and can be used in the Electric Crimp Machine (Order No. 63816-1900),
accompanied by Crimp Adapter (Order No. 63816-1950)
Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V),
accompanied by Crimp Adapter (Order No. 63816-1950)
SCOPE
Products: 2.54mm (.100") Pitch MX64™ GET Female Terminal.
Terminal
Series No.
Terminal
Order No.
Wire
Size
Actual
mm²
Wire Specification
Insulation
Diameter
Strip Length
●Reel
Low Temp
High Temp
mm
In.
mm
In.
34230
34230-0001
34230-0002
22 AWG
0.352
WSB-M1L134-A1
WSS-M1L135-A1
1.50-1.65
.059-.065
4.00-4.80
.157-.189
ESB-M1L120-A
ESB-M1L123-A/A2
0.35mm2
0.340
WSK-M1L124-A
S9766-14401-AA
1.20-1.40
.047-.055
4.00-4.80
.157-.189
0.22mm2
0.214
WSK-MIL124-A
N/A
1.10-1.20
.043-.047
4.00-4.80
.157-.189
●Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab.
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
TYPE 4A

Hand Crimp Tool for MX64™ GET Crimp Terminals
Doc No: ATS-6381145HM Release Date: 01-14-05 UNCONTROLLED COPY Page 2 of 6
Revision: D Revision Date: 07-27-23
BELL MOUTH
NO BELL MOUTH
ON THIS SIDE
NO UPCOMING
STRANDS
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth (Front Only)
Conductor Brush
mm
In.
mm
In.
34230
0.20-0.50
.008-.020
0.10-1.00
.004-.039
Terminal Series No.
Wire Size
Actual mm²
Bend up Bend down
Twist Roll
Degree
Degree
34230
22 AWG
0.352
3
3
2.5
N/A
0.35mm2
0.340
3
3
2.5
N/A
0.22mm2
0.214
3
3
2.5
N/A
After crimping, the conductor profile should measure the following.
Terminal
Series No.
Wire Size
Actual mm²
Wire Specification
Crimp Conductor
Pull Force
Minimum
Height
Width
Low Temp
High Temp
mm
In.
mm
In.
N
Lb.
34230
22 AWG
0.352
WSB-M1L134-A1
WSS-M1L135-A1
1.02-1.10
.040-.043
1.39-1.47
.055-.058
53.0
11.93
22 AWG
0.352
ESB-M1L120-A
ESB-M1L123-A/A2
1.02-1.10
.040-.043
1.39-1.47
.055-.058
53.0
11.93
0.35mm2
0.340
WSK-M1L124-A
S97GG-14401-AA
1.02-1.10
.040-.043
1.39-1.47
.055-.058
53.0
11.93
0.22mm2
0.214
WSK-MIL124-A
N/A
0.96-1.04
.038-.041
1.38-1.46
.054-.057
40.0
9.00
Terminal
Series No.
Wire Size
Actual mm²
Wire Specification
Crimp Insulation
Height
Width
Low Temp.
High Temp
mm
In.
mm
In.
34230
22 AWG
0.352
WSB-M1L134-A1
WSS-M1L135-A1
1.50-1.70
.059-.067
1.60-1.80
.063-.071
22 AWG
0.352
ESB-M1L120-A
ESB-M1L123-A/A2
1.50-1.70
.059-.067
1.60-1.80
.063-.071
0.35mm2
0.340
WSK-M1L124-A
S97GG-14401-AA
1.50-1.70
.059-.067
1.60-1.80
.063-.071
0.22mm2
0.214
WSK-MIL124-A
N/A
1.50-1.70
.059-.067
1.60-1.80
.063-.071
Pull Force should be measured with no influence from the
insulation crimp.
The above specifications are guidelines to an optimum
crimp.
OPERATION
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
Crimping Terminals
1. Lift the wire stop blade up.
2. Insert the terminal fully into the correct die profile and the locator slot until the terminal is fully seated and
stops.
3. Bring down the wire stop blade. Make sure the wire stop blade is fully seated on the terminal behind the
conductor grip section.

Hand Crimp Tool for MX64™ GET Crimp Terminals
Doc No: ATS-6381145HM Release Date: 01-14-05 UNCONTROLLED COPY Page 3 of 6
Revision: D Revision Date: 07-27-23
TERMINAL
PRE-STRIPPED
WIRE
LOCATOR
Figure 1
WIRE STOP
BLADE
CONDUCTOR
PUNCH
WIRE
LOCATOR
TERMINAL
INSULATION
PUNCH
INSULATION
ANVIL
CONDUCTOR
ANVIL
WIRE STOP
BLADE
Figure 2
RETAINER
SPACER
4. Slide the pre-stripped wire into the terminal; make sure to aim the wire brush towards the tip point on the
wire stop blade. See Figure 1. Align the wire so that it is parallel and sitting into the terminal. Maintain a
light and constant pressure on the wire that is seated in the terminal at all times. (Do not let go of the
wire.) Be sure to hold the wire and terminal in place until the terminal is fully crimped. See Figure 2.
5. Close the tool until the ratchet releases.
6. Lift the wire stop blade up.
7. Carefully remove the crimped terminal.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Note: To maintain good brush control and a consistent bell mouth the crimping instructions must be followed.
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine
oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by lifting the ratchet release lever. See Figure 6.

Hand Crimp Tool for MX64™ GET Crimp Terminals
Doc No: ATS-6381145HM Release Date: 01-14-05 UNCONTROLLED COPY Page 4 of 6
Revision: D Revision Date: 07-27-23
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Repetitive use of this tool should be avoided.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding, and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. Molex does not certify crimp hand tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

Hand Crimp Tool for MX64™ GET Crimp Terminals
Doc No: ATS-6381145HM Release Date: 01-14-05 UNCONTROLLED COPY Page 5 of 6
Revision: D Revision Date: 07-27-23
MODULAR
CRIMP
HEAD
CRIMP
ADAPTER
LOCKING
PINS
LOCKING PINS
BATTERY
POWERED
TOOL
Applications for the Modular Crimp Head
WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction
and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
See Chart below for the correct Manual or Specification Sheet.
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the
power by unplugging or turn off the Actuator from its power source.
CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.
CAUTION: Wear safety glasses when operating or serving this tool.
Tool
Order no.
Tool
Description
Adapter
Order No.
Adapter
Description
Figure
No.
63816-0270
Battery Power Tool (110 V)
63816-1950
Crimp Adapter
3
63816-0280
Battery Power Tool (220 V)
63816-1950
Crimp Adapter
3
63816-1900
Electric Crimp Machine
63816-1950
Crimp Adapter
4
Applications for the Modular Crimp Head
Hand Crimp Tool
Battery Powered Tool
Electric Crimp Machine
Figure 3
Figure 4
MODULAR
CRIMP
HEAD
LOCKING
PINS
HAND CRIMP
FRAME LONG
OR SHORT
ELECTRIC
CRIMP
MACHINE
INSTALL CRIMP ADAPTER
WITH CRIMP HEAD HERE

Hand Crimp Tool for MX64™ GET Crimp Terminals
Doc No: ATS-6381145HM Release Date: 01-14-05 UNCONTROLLED COPY Page 6 of 6
Revision: D Revision Date: 07-27-23
RATCHET
RELEASE LEVER
HANDLE
SPRING
CRIMPING
SPRING (2)
2
5
3
Figure 5
M4 X 12mm
LONG BHCS
1
4
PARTS LIST
Hand Crimp Tool 63811-4500
Item
Order Number
Description
Quantity
1
----
Hand Crimp Frame
1
2
63811-4575
Terminal Locator
1
3
63816-0001
Locking Pin
2
4
63600-0525
Handle Spring
1
5
63600-0520
Crimping Spring
2
Application Tooling Support
E-Mail: applicatio[email protected]
Website: www.molex.com/applicationtooling
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other
trademarks listed herein belong to their respective owners.