molex 63816-1100 User manual

Power Crimp Head for Din Style Crimp Dies
Doc No. ATS-6381611 Release Date: 6- 6-13 UNCONTROLLED COPY Page 1 of 2
Revision: B Revision Date: 5-28-14
Power
Crimp Head
for
DIN Style Dies
Applicatio Tooli g
Specificatio Sheet Order No. 63816-1100
FEATURES
 The Quick change Power Crimp Head is easily installed onto the Battery Powered Crimp Tool
(Order No. 63816-1 )
 Powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping and allow portability.
SCOPE
The 63816-11 Power Crimp Head was created for crimping large lug
terminals with the square Din Style crimp dies when used with the Battery
Powered Crimp Tool (Order No. 63816-1 ).
I stallatio
Note: Refer to Operation Manual TM-638161 for further information
regarding the Battery Powered Crimp Tool.
To install the crimp dies into the Power Crimp Head:
1. Slide out the two locking pins that attach the upper die holder portion
of the crimp head to the Power Crimp Tool. The pins come out only
far enough to remove the crimp head. The head will then slide off of
the Power Crimp Tool holder. See Figure 1
2. Pull off the lower die holder from the ram on the Power Crimp Tool.
3 Slide the dies into the grooves of the upper portion of the crimp head
and snap into position on the upper die holder. Then snap the lower
die into the lower die holder. See Figure 2.
4 Re-install the upper and lower portions of the Crimp Head to the
Power Crimping Tool in the reverse order.
Operatio
CAUTION: Never place fingers into the crimping tool jaws.
The 63816-11 Power Crimp Head is parallel acting crimping tool for
modular crimp dies. For operating instructions for crimping terminals
with the Power Crimp Head in the Battery Powered tool, see the TM-
638161 Operation Manual, Section 2.2 Operation.
LOCKING
PINS
UPPER DIE
HOLDER
Figure 1
LOWER DIE
HOLDER
Figure 2
LOWER DIE
HOLDER
LOWER
DIE
UPPER
DIE

Power Crimp Head for Din Style Crimp Dies
Doc No. ATS-6381611 Release Date: 6- 6-13 UNCONTROLLED COPY Page 2 of 2
Revision: B Revision Date: 5-28-14
Mai te a ce
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins, and bearing surfaces in the tool head are protected with a thin coat of high quality
machine oil. Do not oil excessively. This tool was engineered for durability, but like any fine piece of
equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping. Use a light
oil, such as SAE 3 weight automotive oil, every 5, cycles or monthly, will significantly enhance the tool
life and ensure a stable calibration.
4. Store the tool in a clean and dry area when not in use.
Warra ty
This tool is for terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life-tested. All tools are warranted free of manufacturing defects for a period of 30 days.
Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not
be applicable to alter, misused, or damaged tools.
CAUTION: Molex specifications are valid only when used with Molex tooling.
Co tact I formatio
For more information on Molex application tooling please contact Molex at 1-8 -786-6539.
Visit our Web site at http://www.molex.com