Mono Fusion Compact PRO Operating instructions

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21
BREAD PLANT
OPERATING AND MAINTENANCE MANUAL
DIVIDER
PROVER
MOULDER
Compact PRO
fusion
ROUNDER
Enter Serial No’s here.
www.monoequip.com
FILE 133

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21
SAFETY SYMBOLS
The following safety symbols are used throughout this product documentation and manual
(available at www.monoequip.com).
Before using your new equipment, read the instruction manual carefully and pay special
attention to information marked with the following symbols.
DO NOT TRY TO DISABLE ANY SAFETY DEVICES.
THEY ARE FITTED FOR YOUR SAFETY.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
will result in electric shock.
Indicates a hazardous situation which, if not avoided,
will result in minor or moderate injury.
WARNING
WARNING
CAUTION
NOTE: DIVIDER OIL
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER
THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE
TO THE MACHINE.
MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL”
(AVAILABLE FROM MONO. PART NUMBER “A900-25-272”)
IMPORTANT NOTES

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 1
ELECTRICAL SAFETY AND ADVICE REGARDING
SUPPLEMENTARY ELECTRICAL PROTECTION
Commercial bakeries, kitchens and food service areas are environments where electrical
appliances may be located close to liquids, or operate in and around damp conditions, or where
restricted movement for installation and service is evident.
The installation and periodic inspection of the appliance should only be undertaken by a qualified,
skilled and competent electrician, and connected to the correct supply suitable for the load as
stipulated by the appliance data label.
The electrical installation and connections should meet the necessary requirements of the local
electrical wiring regulations and any electrical safety guidelines.
We Recommend:
Supplementary electrical protection with the use of a residual current device (RCD)
Fixed wiring appliances incorporate a locally situated switch disconnector to connect to,
which is easily accessible for switching off and safe isolation purposes. The switch
disconnector must meet the specification requirements of IEC 60947.
Your attention is drawn to:
BS 7671:2018 – Guidance Note 8 – 8.13 : Other locations of increased risk
It is recognised that there may be locations of increased risk of electrical shock other than those
specifically addressed in Part 7 of BS 7671. Examples of such locations could include laundries
where there are washing and drying machines in close proximity, and water is present, and
commercial kitchens with stainless steel units, where once again, water is present. Where,
because of the perception of additional risks being likely, the installation designer decides that an
installation or location warrants further protective measures, the options available includes:
Automatic Disconnection of Supply (ADS) by means of a residual current device having a
residual operating current not exceeding 30 mA;
Supplementary protective equipotential bonding; and
Reduction of maximum fault clearance time.
The provision of RCDs and supplementary bonding must be specified by the host organisation’s
appointed installation designer or electrical contractor and installed by a suitably qualified and
competent electrician so as to comply with Regulations 419.2 and 544.2.
The supply to this machine must be protected by a 30mA Type B RCD

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 2

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 3
SECTION 1 - BREADPLANT ASSEMBLED
INSTALLATION (Prover – Divider – Moulder – Rounder),
CLEANING, MAIN CONTROLS, BREAD PLANT OPERATION
SECTION 2-DOUGH DIVIDER
DETAILED MAIN INSTRUCTIONS
SECTION 3 - MOULDER
DETAILED MAIN INSTRUCTIONS
SECTION 4 - ROUNDER
DETAILED MAIN INSTRUCTIONS

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 4
CONTENTS
SECTION 1 – BREAD PLANT ASSEMBLED
1.0 INTRODUCTION .......................... Description of bread plant ................................ 9
2.0 GENERAL DIMENSIONS ............... Prover, Divider, Moulder, and Rounder.......... 10
2a Overall dimensions.......................Bread plant assembled ………… ......................... 12
3.0 SPECIFICATIONS............................. Power, weight, and noise level....................... 13
4.0 SAFETY ............................................... Precautions when using the equipment ........ 14
5.0 INSTALLATION.................................. General, Divider, Rounder, and Moulder........ 15
6.0 ISOLATION.......................................... Emergency stop buttons ................................ 20
7.0 CLEANING.................................................................................................................................. 21
Prover
Daily cleaning .............................................................................................................. 22
Weekly cleaning........................................................................................................... 23
Carrier pocket removal ................................................................................................ 23
Divider
Daily cleaning .............................................................................................................. 24
Weekly cleaning........................................................................................................... 27
Moulder
Daily cleaning .............................................................................................................. 28
Weekly cleaning........................................................................................................... 30
Rounder
Daily cleaning .............................................................................................................. 31
Weekly cleaning........................................................................................................... 31
8.0 OPERATING INSTRUCTIONS............................................................................................. 32
a. Operation of the prover ................................................................................................ 32
b. How to operate the bread plant ..................................................................................... 33
9.0 ELECTRICAL INFORMATION..... Wiring diagrams ...................................................... 35
PLEASE READ THESE MORE DETAILED SECTIONS BEFORE USING THIS PLANT
SECTION 2 - Dough divider
SECTION 3 - Moulder
SECTION 4 - Rounder

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 5
SECTION 2 - DOUGH DIVIDER
1.0 INTRODUCTION .................................................................................................. 40
2.0 GENERAL DIMENSIONS..................................................................................... 41
3.0 SPECIFICATIONS................................................................................................ 41
4.0 SAFETY................................................................................................................ 42
5.0 INSTALLATION.................................................................................................... 43
6.0 ISOLATION .......................................................................................................... 45
7.0 CLEANING INSTRUCTIONS ............................................................................... 46
Daily.............................................................................................................................. 46
Weekly .......................................................................................................................... 50
8.0 OPERATING......................................................................................................... 51
9.0 MAINTENANCE ................................................................................................... 54
10.0 TROUBLESHOOTING ......................................................................................... 56
11.0 SPARES AND SERVICE...................................................................................... 63
FOR SERVICE AND SPARES RING: 01792 564044
12.0 ELECTRICAL INFORMATION SECTION ............................................................ 64

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 6
SECTION 3 – MOULDER
1.0 INTRODUCTION .................................................................................................. 71
2.0 DIMENSIONS ....................................................................................................... 71
3.0 SPECIFICATIONS................................................................................................ 72
4.0 SAFETY................................................................................................................ 73
5.0 INSTALLATION.................................................................................................... 74
6.0 ISOLATION .......................................................................................................... 75
7.0 CLEANING ........................................................................................................... 76
Daily.............................................................................................................................. 76
Weekly .......................................................................................................................... 78
8.0 OPERATING INSTRUCTIONS............................................................................. 79
How the Metro moulds dough pieces ........................................................................... 79
Operating the Metro moulder........................................................................................ 80
Starting the Metro ......................................................................................................... 82
9.0 TROUBLESHOOTING ......................................................................................... 83
10.0 SERVICE AND SPARES...................................................................................... 84
FOR SERVICE AND SPARES RING: 01792 564044
11.0 ELECTRICAL INFORMATION............................................................................. 86

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 7
SECTION 4 – ROUNDER
1.0 INTRODUCTION .................................................................................................. 91
2.0 OVERALL DIMENSIONS ..................................................................................... 91
3.0 SPECIFICATIONS................................................................................................ 92
4.0 SAFETY................................................................................................................ 93
5.0 INSTALLATION.................................................................................................... 94
6.0 ISOLATION .......................................................................................................... 95
7.0 CLEANING ........................................................................................................... 96
8.0 OPERATING CONTROLS ................................................................................... 97
9.0 TROUBLESHOOTING ......................................................................................... 98
10.0 SPARES AND SERVICE...................................................................................... 99
FOR SERVICE AND SPARES RING: 01792 564044
11.0 MOULDER ELECTRICAL INFORMATION........................................................ 100
Failure to adhere to the cleaning and maintenance instructions
detailed in this booklet could affect the warranty of this
machine

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 8
BREADPLANT ASSEMBLED
SECTION 1

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 9
1.0 INTRODUCTION
The Mono FUSION COMPACT PRO bread plant is a fully integrated unit enabling rapid
change of product lines without moving any items of equipment.
It consists of four machines:
1. DIVIDER …………….. Divides the dough to size required
2. ROUNDER …………... Rounds the dough ready for even proving
3. PROVER ……………. Allows the dough to prove
4. METRO MOULDER .. Moulds dough to shape required
DIVIDER
METRO MOULDER
PROVER
CONICAL ROUNDER

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 10
2.0 GENERAL DIMENSIONS
PROVER
METRO MOULDER
DIVIDER
Height:
1313mm.
Depth:
1601mm.
Width:
739mm.
Height:
1526mm
Depth:
1065mm.
(inc. conveyor 1860mm)
Width:
670mm
Height:
2500mm.
Depth:
1075mm.
Width:
1225mm.
1225 1
0
7
5
2500
1860
1526
1313
1601 739

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 11
CONICAL ROUNDER
Height:
1490mm
Depth:
960mm.
Width:
960mm

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 12
2a OVERALL DIMENSIONS
PLAN VIEW
DIMENSIONS IN MILLIMETRES
TOTAL AREA REQUIRED = 1794 X 3945
HEIGHT (PROVER) = 2500
1794
3945
POWER SUPPLY IN
3 phase, neutral and earth,
fused at 16amp.
The supply to this machine
must be protected by a
30mA t
yp
e B RCD

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 13
3.0 SPECIFICATIONS
TOTAL PLANT 415v. 3 phase, neutral and earth, fused at 16amp
(ALL MACHINES CONNECTED TOGETHER)
POWER: 5 kW
PROVER
POWER: 0.37kW
WEIGHT: 400 kg
NOISE LEVEL: Less than 85dB
MOULDER
POWER: 0.75kW
WEIGHT: 230 kg
NOISE LEVEL: Less than 85dB
DIVIDER
POWER: 3.2kW
WEIGHT: 500 kg
NOISE LEVEL: Less than 85dB
CONICAL ROUNDER
POWER: 0.55kW
WEIGHT: 205 kg
NOISE LEVEL: Less than 85dB

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 14
4.0 SAFETY
1Never use a machine in a faulty condition and always report any damage.
2Only trained engineers may remove any part that requires a tool to do so.
3People undergoing training on this machine must be under direct supervision of a
fully trained person.
4Use of this machine can prove dangerous if:
the machine is operated by untrained or unskilled staff
the machine is not used for its intended purpose
the machine is not operated correctly
5Always ensure hands are dry before touching any electrical appliance
(including cable, switches and plugs).
6Do not operate the machine with any panels or guards removed.
All safety devices applied to the machine during manufacture and the
operating instructions in this manual are required to operate this machine
safely. The owner and the operator are responsible for operating this
machine safely.
DO NOT TRY TO DISABLE ANY SAFETY DEVICES,
THEY ARE FITTED FOR YOUR SAFETY.
7 NEVER move machinery by pulling on the power cords or cables.
8No loose clothing or jewellery should be worn while operating this machine
9The bakery manager or the bakery supervisor must carry out daily safety checks
on this machine.
10 No one under the age of 16 may operate this machine.
11 No one under the age of 18 may clean this machine under any circumstances.
12 DO NOT STAND ON ANYTHING TO LOAD THE DIVIDER HOPPER.
13 DO NOT STAND ON OR STORE ITEMS ON THE PROVER ROOF.
ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH MACHINE
DISCONNECTED FROM THE POWER SUPPLY.
IF YOU ENCOUNTER ANY ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN
TRAINED FOR, YOU MUST CONTACT YOUR INSTORE/BAKERY TECHNICIAN.

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 15
5.0 GENERAL INSTALLATION
1. The plant should be positioned on a solid level floor.
2. The plant should be connected to a mains wall isolator.
(Mains infeed from rear of prover electrical box)
3. Insert rounder plug into the correct socket on the front of the prover electrical box.
4. Insert divider plug into the correct socket on the front of the prover electrical box.
5. Insert moulder plug into the correct socket on the front of the prover electrical box.
LEVEL FLOOR
POWER INFEED
SOCKETS FOR DIVIDER AND
MOULDER
PROVER
MOULDER
DIVIDER
ROUNDER
The supply to this machine must be
p
rotected b
y
a 30mA t
yp
e B RCD

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 16
Notes on Divider installation
DO NOT ATTEMPT TO LIFT THE DIVIDER
BY HUMAN FORCE (LIFTING)
Use of a forklift or crane is recommended for lifting or the machine can be pushed on
the castors provided (beware of unlevel ground).
To lift with a forklift - the machine must be secured to a pallet.
To lift with a crane - lifting eyes are provided.
Check that the power rating on the serial number plate matches
the supply that the machine is to be connected to.
The Dough Divider should be connected to a power socket on the prover.
DIVIDER INSTALLATION
LIFTING EYES
POWER SOCKETS

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 17
Check the machine after installation to ensure the belt moves in the correct direction
indicated (see arrow in photo below).
(If wrong - swap positions of any two of the three phase carrying wires in the plug.
This should be factory set and not need to be done)
Fill oil tank to 2/3 level, with your company recommended food safe oil.
WARNING!
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES,IN THE DIVIDER
THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE
DAMAGE TO THE MACHINE.
MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL”
(AVAILABLE FROM MONO. PART NUMBER “A900-25-272”)
DIVIDER INSTALLATION
OPEN DOOR
FILL LEVEL
OPEN OILBOX LID AND POUR IN OIL
3
1
2

Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 18
Positioning Divider and Rounder.
1 Ensure the divider is standing on a solid level floor.
2 Correctly position the rounder so that dough will leave the out chute and roll down
the infeed chute of the prover.
(or use the locator mechanism if included)
3 Correctly position the divider so that dough will leave the conveyor and drop down
into the rounder.
(or use the locator mechanism if included)
4 After the connection is made, lock the two front castors into place on both
machines.
DIVIDER INSTALLATION
DIVIDER ROUNDER