Mono OMEGA TOUCH User manual

OMEGA TOUCH
IMPORTANT INFORMATION
and
INSTALLATION INSTRUCTIONS
MONO EQUIPMENT
Queensway
Swansea West Industrial Estate
Swansea. SA5 4EB UK
COMPLETE OPERATION AND MAINTENANCE INSTRUCTIONS
ARE AVAILABLE AT www.monoequip.com
Tel. [phone]
email: [email protected]
Spares Tel.[phone]
The use of templates and/or accessories not produced or supplied by
MONO Equipment will invalidate the machine’s warranty
FILE 35
Enter Serial No. here._____________________________________
In the event of an enquiry please quote this serial number.
MonoEquip.com

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SAFETY SYMBOLS
The following safety symbols are seen throughout this manual (available at
www.monoequip.com). Before using your new equipment, read the instruction manual carefully
and pay special attention to information marked with the following symbols
WARNING Indicates a hazardous situation which, if not avoided,
could result in death or severe injury.
WARNING Indicates a hazardous situation which, if not avoided,
could result in death or severe injury.
CAUTION Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
IMPORTANT NOTICE
WARNING This appliance must be maintained at regular intervals.
The frequency of maintenance will depend upon your specific
use and location. The maximum service interval should be 12
months.
Service and maintenance should only be undertaken by
suitably qualified, trained, and competent engineers.
You must immediately report any damage or defect arising
with the appliance.
Unsafe equipment is dangerous. Do not use the appliance.
Isolate the power supply and contact MONO or your appointed
service agent.

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ELECTRICAL SAFETY AND ADVICE REGARDING
SUPPLEMENTARY ELECTRICAL PROTECTION
Commercial bakeries, kitchens and food service areas are environments where electrical appliances
may be located close to liquids, or operate in and around damp conditions, or where restricted
movement for installation and service is evident.
The installation and periodic inspection of the appliance should only be undertaken by a qualified,
skilled and competent electrician, and connected to the correct supply suitable for the load as
stipulated by the appliance data label.
The electrical installation and connections should meet the necessary requirements of the local
electrical wiring regulations and any electrical safety guidelines.
We Recommend:
−Supplementary electrical protection with the use of a residual current device (RCD)
−Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which
is easily accessible for switching off and safe isolation purposes. The switch disconnector must
meet the specification requirements of IEC 60947.
Your attention is drawn to:
BS 7671:2018 – Guidance Note 8 – 8.13 : Other locations of increased risk
It is recognised that there may be locations of increased risk of electrical shock other than those
specifically addressed in Part 7 of BS 7671. Examples of such locations could include laundries
where there are washing and drying machines in close proximity, and water is present, and
commercial kitchens with stainless steel units, where once again, water is present. Where, because
of the perception of additional risks being likely, the installation designer decides that an installation
or location warrants further protective measures, the options available includes:
Automatic Disconnection of Supply (ADS) by means of a residual current device having a
residual operating current not exceeding 30 mA;
Supplementary protective equipotential bonding; and
Reduction of maximum fault clearance time.
The provision of RCDs and supplementary bonding must be specified by the host organisation’s
appointed installation designer or electrical contractor and installed by a suitably qualified and
competent electrician so as to comply with Regulations 419.2 and 544.2.
The supply to this machine must be protected by a 30mA RCD

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SAFETY
1Never use a machine in a faulty condition and always report any damage.
2Only trained engineers may remove parts that need a tool to remove them.
3Always ensure hands are dry before touching any electrical appliance
(including cable, switch and plug).
NEVER move machinery by pulling on the power cords or cables.
4Ensure that the floor area around the OMEGA is clean to avoid slipping –
especially if carrying heavy hopper and template components to and from the machine.
5All operatives must be fully trained.
Use of the machine can prove dangerous if:
the machine is operated by untrained or unskilled staff
the machine is not used for its intended purpose
the machine is not operated correctly
All safety devices applied to the machine during manufacture and the
operating instructions in the cd manual are required to operate this
machine safely. The owner and the operator are responsible for operating
this machine safely.
6People undergoing training on the machine must be under direct supervision.
7Do not operate the machine with any panels or guards removed.
8No loose clothing or jewellery should be worn while operating the machine.
9Switch off power at the mains isolator when machine is not in use and before
carrying out any cleaning or maintenance.
10 The bakery manager or the bakery supervisor should carry out daily safety checks.
11 Do not operate machine without a hopper, a template and guard fitted correctly.
12 Due to the essential requirement for handling heavy components during cleaning, it is
recommended that protective footwear be worn when carrying out such procedures.
(11) HOPPER TEMPLATE AND
GUARD FITTED
ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE
WITH MACHINE DISCONNECTED FROM THE POWER SUPPLY.

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INSTALLATION
1Ensure that the depositor is connected to the correct electric supply, as specified on the
serial number plate on the side of the machine.
2Ensure that the correct fuse rating is fitted in the electrical supply
3. Position the machine in the correct position for working and lock the two locking wheels
to stop movement.
ISOLATION
IN AN EMERGENCY, SWITCH OFF AT THE
ELECTRICAL MAINS WALL ISOLATOR, OR PUSH
THE EMERGENCY STOP BUTTON.
To release the emergency stop button, turn clockwise.
STOP BUTTON
The supply to this machine must be protected by a 30mA RCD

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PREPARING FOR OPERATION
1Select template and nozzles and fit as section 9a & 9b (cd manual pages).
Fill hopper with mix and close hopper cover.
2Connect power cable to electrical supply.
Make sure stop button is in released position (turn clockwise if required).
3 Select an existing program or create a new program through the on-screen menus.
see section 10 operation ( cd manual pages)
4 The machine is now ready for operation.
It is recommended that when heavy mixes are used, the inside of the hopper should be
coated with vegetable oil; for lighter mixes such as meringue, dampen with water. The oil
or water will help the mix to settle down the hopper walls and prevent air being sucked in.
TEMPLATE
HOPPER
SCREEN
STOP BUTTON
LIFT AND SLIDE COVER

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LOOP SECOND RING OVER END
SLIDE RING DOWN TO GROOVE
FIRST RING IN CORRECT POSITION
SLIDE RING DOWN TO SECOND GROOVE,
PASSING OVER FIRST RING
LOOP FIRST RING OVER END
BEFORE USING STRAIGHT & OFFSET NOZZLE HOLDERS
“O” RINGS MUST BE FITTED
Nozzle holders provide the means of attaching standard plastic nozzles to the soft dough rotary templates and the
sealing rings need to be fitted before using and may need replacing occasionally to ensure correct operation.
“O” RING PART NUMBER = A900-12-010 (SUPPLIED IN BAGS OF 20)

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OPERATING SCREEN
CHOOSE
LANGUAGE
MACHINE SETUP
PRODUCT
EDITING
COPYING
DELETING
PASSWORDS ARE REQUIRED FOR
THESE FUNCTIONS. SEE PART 8
BACK TO SELECT
PRODUCT
SCREEN
TOUCH THE SCREEN FOR THE TYPE OF PRODUCT REQUIRED
THEN TO MOVE TO THE NEXT SCREEN
DROP WITH
TWIST
MULTIDROP
WITH TWIST
ARC
STRIP WITH
TWIST
STRIP
SHEETING
SPIRAL
REVERSE STRIP
DROP
MULTIDROP
PROGRESS TO
NEXT SCREEN
SHELL
HIGHLIGHT BOX
APPEARS TO SHOW
SELECTED PRODUCT
WHEN SCREEN IS
TOUCHED
TOWER
WITH TWIST
TOWER
THESE BUTTONS
CONTROL CHANGES
TO THE MACHINE
8
CD manual

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CLEANING INSTRUCTIONS
NOTE:
- Cleaning must be carried out by fully trained personnel only.
- Isolate machine from mains supply before carrying out any cleaning.
- Do not steam clean or use a jet of water.
-Do not use any form of caustic detergent or abrasive cleaners.-
All the outer surfaces of the machine should be wiped over daily with warm soapy water.
HARD AND SOFT DOUGH HOPPERS
BETWEEN PRODUCT MIX CHANGES
The feed hopper, pump assembly, template, nozzles etc. should be removed from
the machine and dismantled for thorough cleaning between product mix changes.
1. Open top safety guard and remove excess mixture remaining in the feed hopper.
2. Lift off front see-through safety cover and locking-ring.
SAFETY COVER
LOCKING RING

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3. Slacken template clamp strip nuts or thumbscrews (depending on type of hopper).
Remove fitted template from pump assembly by sliding out to avoid subsequent damage.
NOTE.
Thumbscrews only need to be released slightly to allow the template to slide away from the
pump assembly. If loosened too much, the template will have to be supported.
4 To reduce weight and bulk, separate and remove empty feed hopper from pump
assembly whilst still on the machine by unscrewing the wing nuts.
To gain access to the inner wingnut, slide the complete hopper away from the machine
body slightly (keep on support bars) - this will also disengage the pump assembly from
the drive shaft.
Ensure that the nuts are placed where they will not be lost.
CLAMP STRIP NUTS
TEMPLATE
NOZZLES
TEMPLATE
NOZZLES
CLAMPING
THUMBSCREWS
NOZZLE NUT
HARD DOUGH HOPPER
SOFT DOUGH HOPPER
HOPPER WINGNUTS

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CAUTION:
The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by
two people, or dismantled into smaller components while still on the machine.
Take care to avoid damage to the sealing surface of the feed hopper during removal,
cleaning, assembly and storage.
1. After removing the feed hopper, check condition of feed hopper seal.
2. Unscrew the end cap retaining nuts from the accessible side of the pump assembly.
Ensure that the nuts are placed where they will not be lost.
3. Withdraw the end-cap with the pump gears.
Ensure that the ‘O’ sealing ring on the inside of the end-cap is not damaged during cleaning.
3. Remove remainder of pump assembly from the machine and remove
remaining end-cap to fully dismantle pump assembly components for cleaning.
ENDCAP NUTS
END CAP
‘O’ RING IN GROOVE
FEED HOPPER
SEALING SURFACE
SOFT DOUGH HOPPER
PUMP GEARS
REMOVE WITH END CAP
(NOT SHOWN)

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HARD DOUGH HOPPER
CAUTION:
The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by
two people, or dismantled into smaller components while still on the machine.
To reduce weight and bulk, separate and remove empty feed hopper from pump assembly,
whilst still on the machine, by unscrewing the wing nuts.
(Ensure that the nuts are placed where they will not be lost.)
The pump assembly will now be lighter and more easily removed.
1. Lift off both upper plastic end-caps.
2. Remove both gears from the assembly, one at a time, by lifting vertically.
3. Remove remainder of pump assembly from the machine for cleaning.
NOTE:
Use only warm soapy water to clean these parts that should be rinsed and thoroughly
dried before re-assembly. The greatest care must be taken not to drop the hopper.
Do not leave any components in the hopper.
END CAP
END CAP
WING NUTS
To gain access to the inner wing nut,
slide the complete hopper away from
the machine body slightly (keep on
support bars) - this will also
disengage the pump assembly from
the drive shaft.

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