Monte Carlo Fan Company 5BY52 Series Instruction manual

Owner’s Guide and Installation Manual
Attach sal s r c ipt to this card and r tain as your proof of purchas
DATE OF PURCHASE:
MODEL NUMBER:
RETAILER NAME:
RETAILER ADDRESS:
To r gist r your fixtur , pl as visit our w bsit www.mont carlofans.com
5BY52XX Series Fan
Total fan w ight
UL Mod l No. : AC-552OD
11.84kgs
26.05 lbs

© 2011 Mont Carlo Fan Company 2/10/2012
2
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA
70-1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor
on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be
turned upward and pushed carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
ake sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet
from the floor to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, ount To Outlet Box arked “Acceptable for Fan Support of
15.9 kg (35 lbs) or less” And Use ounting Screws Provided With The Outlet Box.
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do
not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To reduce the risk of fire or electric shock, this fan must be installed with an isolating wall control/switch.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed
control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating
equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the
American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
All set screws must be checked and tightened where necessary before installation.
Note: Suitable for use in wet locations when installed in a GFCI protected branch circuit.
Note: Use only with light kits marked suitable for use in wet locations.
Cutom r S rvic
800-969-3347
Custom r S rvic C nt r
7400 Lind r Av .
Skoki , IL 60077
www.mont carlofans.com
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses,
Stepladder and Wire Strippers.

© 2011 Mont Carlo Fan Company 2/10/2012
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Place canopy and then yoke cover over downrod
as shown. Then thread the lead wires and safe-
ty cable from fan through the downrod as
shown.
Before you begin installing the fan, Switch power off
at Service panel and lock service disconnecting means
to prevent power from being switched on accidentally.
When the service disconnecting means cannot be
locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
Before installing this fan make sure the outlet
box is properly installed to the house structure.
To reduce the risk of fire, electric shock, or per-
sonal injury, mount to outlet box or supporting
system acceptable for fan support.
(Mounting must support at least 35 lbs.)
Use metal outlet box suitable for fan support
(must support 35 lbs). Before attaching fan to
outlet box, ensure the outlet box is securely
fastened by at least two points to a structural
ceiling member ( a loose box will cause the fan
to wobble). Use only the screws provided
with the outlet box.
Remove keeper from pin. Pull pin out and
replace keeper, save for later.
3
2
1
46
Loosen the 2 set screws and nuts till you can
not feel them on inside of yoke.
5
Keeper
Pin
7
Tighen set screws and nuts to secure
downrod in yoke.
8
Insert downrod into yoke on top of
fan body. Align the hole in the down-
rod with hole in the yoke. Insert pin
through the yoke and downrod until
the point appears on the other side.
Install the keeper.
Check the fan motor for shipping sta-
bilizer and remove if present.
9

© 2011 Mont Carlo Fan Company 2/10/2012
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Carefully lift fan assembly onto mounting brack-
et. Rotate fan so that the notch on the ball
engages the ridge in the mounting bracket. This
will allow hands-free wiring.
10
Check the motor for shipping stabilizer
and remove if present. Attach blade
assembly to motor using the motor
screws and washers provided. Tighten
screws securely.
17
Remove 1 screw and loosen 2
screws.
18
Make wire connections to power source using
wire nuts provided. Make sure that no filiments
are outside of the wirenut. After making the
wire connections, the wires should be spread
apart with the grounded conductor and the
equipment-grounding conductor on one side of
the outlet box and ungrounded conductor on
the other side of the outlet box.
12
For pullchain controls, follow diagram above.
Make sure that all exposed wiring is secured
inside wire nuts. Note: Wires from house may
vary in color and may not include ground wire.
After wiring is conplete, gently push wires into
junction box with wire nuts pointing upward.
Refer to point 3 of safety tips.
13
For control of fan and optional light from wall
location, follow diagram above. NOTE: A profes-
sional electrician is recommended for this type
of installation.
14
Light Switch
Fan Switch
Wall
Control
Attach blade brackets to blades using
the blade bracket screws and wash-
ers provided. The blades will have a
label showing this side up on each
blade.
16
For Canadian installation and for USA fan and
light kit combinations over 35 lbs, in both flush
and downrod mode the safety cable must be
installed into the house structure beams using
the 3” lag screws provided. Make sure that
when the safety cable is fully extended the
leadwires are longer than the cable and no
stress is placed on the leadwires.
11 Safety cable installation
Safety Cable
Lag Screw
Lag Screw
Safety Cable
Washer
Lock Washer
Loosen one and remove one pre-
assembled screw from mounting
bracket. Save screw. Lift canopy up,
aligning its keyhole slot with the pre-
assembled screw on mounting
bracket and twist clockwise to lock in
place. Re-install the removed screw
and tighten all screws securely.
15

© 2011 Mont Carlo Fan Company 2/10/2012
5
Push plug from fan and plug from
switch plate together. Match the
color strips on the plugs.
20
Remove the 3 screws from switch
cap.
24
Install switch plate by placing over
the 2 screws and twisting into place.
Install screw removed and tighten all
3 screws securely.
19
Black capacitor box needs to be
stuck to the switch housing. Not
being attached can cause motor
noise.
Remove twin adhesive tape from the
black capacitor as shown above.
22
21
Place and press firmly on the capaci-
tor to stick it to the switch housing.
Be sure it is secure.
23
Install switch cap into switch plate
housing, align the 3 holes and install
3 screws and tighten securely.
Setting the reverse switch in the
left hand side will result in down-
ward airflow and setting the
switch in the right hand side will
result in upward airflow.
25
Reverse switch

© 2011 Mont Carlo Fan Company 2/10/2012
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1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Make sure that any shipping stabilizer has been removed from motor.
CAUTION: Make sure main power is turned off.
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls. DO
NOT USE a Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. If all blade levels are not equal, you can
adjust blade levels by the following procedure. To adjust a blade tip down, insert a washer
(not supplied) between the blade and blade holder at the screw closest to the motor. To
adjust a blade tip up, insert washer (not supplied) between the blade and blade holder at
the two screws farthest from the motor. Reverse the position of the washer if blades mount
from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
2. If fan sounds noisy:
1. If fan does not
start:
3. If fan wobbles:
4. If light does not
work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service dis-
connecting means to prevent power from being switched on accidentally. When the service dis-
connecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Trouble Suggested Remedy