Monte Carlo Fan Company 5GP60XX Series Instruction manual

Owner’s Guide and Installation Manual
Attach sales receipt to this card and retain as yo r proof of p rchase
DATE OF PURCHASE:
MODEL NUMBER:
RETAILER NAME:
RETAILER ADDRESS:
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5GP60XX Series Fan
Total fan weight
UL Model No. : AC-560M
13.41 kgs
29.5 lbs

© 2011 Monte Carlo Fan Company 2/2/2012
2
WAR I G: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR I JURY TO PERSO S, OBSERVE THE FOLLOWI G
READ A D SAVE THESE I STRUCTIO S
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (A SI/ FPA
70-1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor
on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be
turned upward and pushed carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet
from the floor to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of
15.9 kg (35 lbs) or less” And Use Mounting Screws Provided With The Outlet Box.
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do
not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To reduce the risk of fire or electric shock, this fan must be installed with an isolating wall control/switch.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed
control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
ever place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating
equipment manufacturer’s guideline safety standards such as those published by the ational Fire Protection Association ( FPA), and the
American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
All set screws must be checked and tightened where necessary before installation.
Cutomer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses,
Stepladder and Wire Strippers.

© 2011 Monte Carlo Fan Company 2/2/2012
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Insert downrod into motor yoke.
Next, insert clevis pin through yoke
and downrod and secure with cotter
pin. (see inset)
Before you begin installing the fan, Switch power off
at Service panel and lock service disconnecting means
to prevent power from being switched on accidentally.
When the service disconnecting means cannot be
locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
Install canopy and yoke cover over
the downrod.
1
46
Thread wire through downrod with
canopy and yoke cover assembled.
5
Before installing this fan make sure the outlet
box is properly installed to the house structure.
To reduce the risk of fire, electric shock, or per-
sonal injury, mount to outlet box or supporting
system acceptable for fan support.
(Mounting must support at least 35 lbs.)
Install the Mountiing Bracket to the
Outlet box. Use only the screws
provided with the outlet box.
3
2
Carefully lift fan assembly onto mounting
bracket. Rotate fan so that the notch on the
ball engages the ridge in the mounting bracket.
This will allow hands-free wiring.
8
7
Tighten both yoke set screws to fur-
ther secure downrod.
For Canadian installation and for USA fan and
light kit combinations over 35 lbs, in both flush
and downrod mode the safety cable must be
installed into the house structure beams using
the 3” lag screws,washers, and lock washers.
provided. Make sure that when the safety cable
is fully extended the leadwires are longer than
the cable and no stress is placed on the lead-
wires.
9Safety cable installation
Safety Cable
Lag Screw
safety
cable
3” lag
screw lock
washer
washer

© 2011 Monte Carlo Fan Company 2/2/2012
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Loosen 2 screws with key slots and
remove 1 screw without slot from
motor plate and save screw.
16
Install 3 screws and washers per
blade and tighten securely. Repeat
for all 5 blades
14
Check the motor for plastic shipping stabilizer
tabs, and remove them if they are present. The
screws, washers, and motor pads are pre-
installed to the blade holders. Attach blade
assembly to motor and tighten screws securely.
15
Make wire connections to power source using
wire nuts provided. Make sure that no filiments
are outside of the wirenut. After making the
wire connections, the wires should be spread
apart with the grounded conductor and the
equipment-grounding conductor on one side of
the outlet box and ungrounded conductor on
the other side of the outlet box.
12
For pullchain controls, follow diagram above.
Make sure that all exposed wiring is secured
inside wire nuts. Note: Wires from house may
vary in color and may not include ground wire.
After wiring is conplete, gently push wires into
junction box with wire nuts pointing upward.
Refer to point 3 of safety tips.
10 House Fan
Black
White
Green
Black
White
Green(downrod)
Green(Bracket)
Blue
For control of fan and optional light from wall
location, follow diagram above. NOTE: A profes-
sional electrician is recommended for this type
of installation.
11
Light Switch
Fan Switch
Wall
Control
Install switch housing plate by twist-
ing plate with key hole slots into
place. Replace screw removed and
tighten the 3 screws securely.
17
Loosen one and remove one pre-
assembled screw from mounting
bracket. Save screw. Lift canopy up,
aligning its keyhole slot with the pre-
assembled screw on mounting
bracket and twist clockwise to lock in
place. Re-install the removed screw
and tighten all screws securely.
13
Connect plug from fan to switch
house plug. atch the color strips on
the plugs.
18

© 2011 Monte Carlo Fan Company 2/2/2012
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Remove 4 screws and save to install
switch housing.
19
Place and press firmly on the capaci-
tor to stick it to the switch housing.
Be sure it is secure.
22
Black capacitor box needs to be
stuck to the switch housing. Not
being attached can cause motor
noise.
Remove twin adhesive tape from the
black capacitor as shown above.
21
20
Install the switch housing using the 4
screws previously removed.
Setting the reverse switch in the
left hand side will result in down-
ward airflow and setting the
switch in the right hand side will
result in upward airflow.

Reverse switch

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1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Check to make sure the dip switches from the transmitter and receiver are set on the same
frequency.
CAUTION: Make sure main power is turned off.
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each other
or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls.
DO NOT USE a Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance from
blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is posi-
tioned for measurement. Repeat for each blade. If all blade levels are not equal, you can adjust
blade levels by the following procedure. To adjust a blade tip down, insert a washer (not sup-
plied) between the blade and blade holder at the screw closest to the motor. To adjust a blade
tip up, insert washer (not supplied) between the blade and blade holder at the two screws far-
thest from the motor. Reverse the position of the washer if blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can redis-
tribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service dis -
connecting means to prevent power from being switched on accidentally. When the service dis -
connecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Trou le Suggested Remedy