Monte Carlo Fan Company 5OR52XXD Series User manual

QUALITY CEILING FANS
Ceiling Fan Installation Instructions
For 5OR52XXD Series Fans
READ AND SAVE THESE INSTRUCTIONS
Total fan weight
with light kit
OWNER’S
MANUAL

Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes ANSI/NFPA 70-1999),
including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding con-
ductor on one side of the outlet box and ungrounded conductor on the other side of the outlet box.
Before you begin installing the fan, Switch power off at Service panel and lock service disconnecting means to prevent power from
being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
Be cautious! read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7
feet from the floor to the trailing edge of the blade.
To reduce the risk of fire, electric shock, or personal injury, mount to outlet box or supporting system acceptable for fan support and
use only the screws provided with the outlet box. (Mounting must support at least 35 lbs.)
Do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert foreign object between rotating
blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed control.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heat-
ing equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA),
and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such
as a tag, to the service panel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING: READ AND SAVE THESE INSTRUCTIONS
SAFETY TIPS
TOOLS REQUIRED
Phillips Screwdriver Wire Cutters Pliers Step Ladder
Before you begin installing the fan, Switch
power off at Service panel and lock service dis-
connecting means to prevent power from being
switched on accidentally. When the service dis-
connecting means cannot be locked, securely
fasten a prominent warning device, such as a
tag, to the service panel.
Before installing this fan make sure the outlet box is
properly installed to the house structure. To reduce
the risk of fire, electric shock, or personal injury,
mount to outlet box or supporting system acceptable
for fan support. (Mounting must support at least 35
lbs.)
Loosen the 2 set screws in yoke for
downrod to slip into yoke. Insert
downrod into yoke on top of the Fan
Body. Align the hole in the Downrod
with the hole in the Yoke. Insert the
Pin through the Yoke and Downrod
until the point appears on the other
side. Install the Keeper Pin
Tighten the 2 Set screws on the Yoke
once the downrod is in place. Check
motor for shipping stabilizers and
remove if present.
Tread leadwires and safety cable first
through the canopy disk, Canopy and last
the downrod.
21
56
4Canopy disk Downrod
Canopy
Yoke
Cross Pin
Keeper
Pin
Installation
Use metal outlet box suitable for fan support
and use only the screws provided with the out-
let box (must support 35 lbs). Before attaching
fan to outlet box, ensure the outlet box is
securely fastened by at least two points to a
structural ceiling member ( a loose box will
cause the fan to wobble). Use only the
screws provided with the outlet box.
3

For Canadian installation in both flush and down-
rod mode the safety cable must be installed into
the house structure beams using the 3” lag screws
provided. Make sure that when the safety cable is
fully extended the leadwires are longer than the
cable and no stress is placed on the leadwires.
Hang assembled fan from the mounting bracket
installed to ceiling in previous step. Make sure the
fan is hanging straight. Rotate fan until the tab on
the Mounting bracket engages the slot on the
Downrod Ball. This must be done to prevent the fan
body from rotating when the blades are in motion.
78
Make wire connections to power source using wire nuts
provided. Make sure that no filiments are outside of
the wirenut. After making the wire connections, the
wires should be spread apart with the grounded con-
ductor and the equipment-grounding conductor on one
side of the outlet box and ungrounded conductor on
the other side of the outlet box.
CCaannaaddiiaannmmoouunnttiinnggoonnllyy
Safety Cable
Lag Screw
11
Make sure the studs protruding from the
bottom of the Mounting bracket are
installed with threads all the way through
the bracket.
9
Pass leadwires and safety cable
through the canopy.
Remove side covers from canopy expos-
ing 4 holes. 2 closed holes and 2 open
“L” shape holes.
16
FFlluusshhMMoouunnttIInnssttaallllaattiioonn
15
Lift Canopy allowing the 2 studs to
protrude through the canopy.
12
Next lift the canopy disk and install
knurled nuts as shown. Tighten the
knurled nuts securely. The canopy should
adjust for any irregularity in the ceiling or
Outlet box.
13
Connect black and blue wire from fan to Black or (Hot)
wire from house. Connect White wire from Fan to
White (Neutral) wire from house. Connect Ground
leads from mounting bracket and downrod to Ground
lead from house. Refer to Safety Tips section of
manual.
10
Canopy disk
House Fan
Blue
Black
White
Green
Black
White
Ground
Lag Screw
Washer
Lock Washer
Safety Cable
Go to Step 26
14
Install rubber pad between fan
body and canopy.
18
Remove every other screw as circled
and save for later use.
17

Place blade holders onto blades aligning holes in
blade holder with holes in blade. Make sure that the
side of the blade you select is facing downward.
Install 3 screws and fiber washers to back side of
blade as shown. Tighten screws securely. Repeat
this process 4 more times until all blades are assem-
bled.
Install blades to motor using the 10
motor screws provided. Tighten
screws securely.
26 27
Lift fan to mounting bracket, aligning the “L”
shape holes on the canopy with the screws on
the mounting bracket. Turn the fan clock-
wise to lock in position. Re-install the screws
removed in the previous step and tighten
securely.
25
Remove switch cap housing from fan.
Remove the plug from center of fit-
ter. Install switch cap housing to light
kit by turning clockwise to tighten.
29
Remove nut and save for next step.
28
Remove the all thread studs from the lower
part of the mounting bracket. Hang fan
from mounting bracket by the hands
free hook into a closed hole on the
edge of the Canopy. Note: For
Canadian mounting refer to Step #8.
21
Hands free hook
Take 4 screws from hardware pack
and insert 2 one on each side of
bracket to match the L slot screw
holes in canopy. Keep 2 screws for
later use.
22
Replace the 3 screws removed and
tighten securely. Check motor for
shipping stabilizers and remove if
present.
20
Place canopy over fan body
aligning holes.
19
Make wire connections to power source using wire nuts
provided. Make sure that no filiments are outside of
the wirenut. After making the wire connections, the
wires should be spread apart with the grounded con-
ductor and the equipment-grounding conductor on one
side of the outlet box and ungrounded conductor on
the other side of the outlet box.
24
Connect black and blue wire from fan to Black or (Hot)
wire from house. Connect White wire from Fan to
White (Neutral) wire from house. Connect Ground
leads from mounting bracket and downrod to Ground
lead from house. Refer to Safety Tips section of
manual.
23
House Fan
Blue
Black
White
Green
Black
White
Ground
Install keeper nut over lead wires.
30

Tighten keeper nut onto threaded
pipe from the light kit.
31
Install 3 x 60 watt Candelabra base
bulbs.
32
Locate blue and white wire from the fan
marked “For light kit”. Connect blue from fan
to black from light and white from fan to white
from light by pushing connectors together.
33
Install finial cap and finial nut to
glass and tighten finial nut.
37
Attach switch cap to fan by lining up
2 slot ear holes and 1 screw hole and
twisting cap. Then tighten the 3
screws.
34
Install rubber washer and hex nut to
glass tighten nut.
36
Remove finial nut, finial cap, hex nut,
and washer from fitter.
35

1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
CAUTION: Make sure main power is turned off.
3.Make sure forward/reverse switch is firmly in up or down position. Fan will not operate
when switch is in the middle.
4.Make sure that shipping stabilizer tabs have been removed from motor (see installation
step #13).
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.If using an optional Ceiling Fan Light Kit, check to be sure the screws securing the glass-
ware are finger tight. Check to be sure light bulb is tight in socket and not touching glass
shade(s). If vibration persists from glass, remove glass and install a 1/4" wide rubber band
on glass neck to act as an insulator. Replace glass and tighten screws against rubber band.
5.Some fan motors are sensitive to signals from Solid State variable speed controls. DO
NOT USE a Solid State variable speed control.
6.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball. (See illus-
tration in Step #6 of Downrod Mount installation).
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. If all blade levels are not equal, you can
adjust blade levels by the following procedure. To adjust a blade tip down, insert a washer
(not supplied) between the blade and blade holder at the screw closest to the motor. To
adjust a blade tip up, insert washer (not supplied) between the blade and blade holder at
the two screws farthest from the motor. Reverse the position of the washer if blades mount
from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
1.Check blue wire from fan to make sure it is connected to hot wire from house
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
TROUBLE SHOOTING
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation, or wiring. In
some cases, these installation errors may be mistaken for defects. If you experience any faults, please check this Trouble
Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty in installation, please call our
Customer Service Center at the
number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot
be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
Customer Service Center
740 S.W. Loop 820, Suite 110
Fort Worth, Texas 76115
1-800-519-4092