Monte Carlo Fan Company 5KBR54 Series User manual

Quality Ceiling fans
Owner’s
Manual
Ceiling Fan Installation Instructions
For 5KBR54 Series Fans
READ AND SAVE THESE INSTRUCTIONS
Total fan weight
with light

Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70-
1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on
one side of the outlet box and ungrounded conductor on the other side of the outlet box.
Before you begin installing the fan, Switch power off at Service panel and lock service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Be cautious! read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from
the floor to the trailing edge of the blade.
WARNING – Risk of fire, electric shock, or personal injury, The fan in this box may be either directly supported from a structural framing mem-
ber of a building and/or may be mounted to an outlet box marked acceptable for fan support of 31.8 kg. (70 lbs.) or less. Most outlet boxes
commonly used for the support of luminaires may not be acceptable for fan support and may need to be replaced. Consult a qualified electrician
if in doubt.
Do not bend blade holders during installation to motor
, balancing or during cleaning. Do not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
T
o reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
NEVER place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equip-
ment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American
Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
Warning: Before attempting to replace the fuse make sure that the power is turned off to the fan. Replace only with 3 amp fuse.
Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power from being switched
on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the
service panel.
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Installation
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING: READ AND SAVE THESE INSTRUCTIONS
SAFETY TIPS
TOOLS REQUIRED
Phillips Screwdriver Wire Cutters Pliers Step Ladder
Before you begin installing the fan, Switch power off
at Service panel and lock service disconnecting means
to prevent power from being switched on accidentally.
When the service disconnecting means cannot be
locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
1
Warning-Risk of fire, electric shock, or personal
injury. The fan in this box may be either directly
supported from a structural framing member of a
building and/or may be mounted to an outlet box
marked acceptable for fan support of of 31.8 kg (70
lbs) or less. Most outlet boxes commonly used for
the support of lumminaires may not be acceptable
for fan support and may need to be replaced.
Consult a qualified electrician if in doubt.
2OUTLET BOX METHOD
Remove Safety bar from mounting bracket by
loosing screws, sliding bar to side, and lifting it
off the 2 screws.
3
Secure mounting plate directly to a joist from the
buliding structure via the two knock out holes on
the outlet box. Use only the appropriate wood
screws and washers included with your fan.
Caution: Wood screws must go through into the
building joist.
5
Outlet box
Mounting
Plate
Wood
Screws
BUILDING STRUCTURE METHOD
Remove the 4 screws attaching the Mounting
neck the mounting plate. Retain the 4 screws
for re-assembly.
4
Install the mounting Plate to approved fan
brace and box combination use only the hard-
ware provided with the fan brace and box.
6FAN BRACE AND BOX METHOD

install cotter pin into cross pin.
Install downrod into yoke.
Install 4 x 40 watt candelabra base bulbs
included.
Raise fan with downrod assembled to the ceil-
ing bracket and hang fan assembly. Be sure to
rotate the downrod ball so that the notch in the
bracket engages the slot in the ball.
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14
17
12
For Canadian installation in both flush and
downrod mode the safety cable must be
installed into the house structure beams using
the 3” lag screws provided. Make sure that
when the safety cable is fully extended the
leadwires are longer than the cable and no
stress is placed on the leadwires.
18 Canadian mounting only
Safety Cable
Lag Screw
Loosen 2 screws and remove pin with keeper
for downrod, yoke cover and canopy to fit in
yoke of fan.
11
Install canopy and yoke cover onto downrod as
shown. Thread wires and safety cable through
downrod.
10
Set dip switches on the Remote Transmitter and Remote
Receiver to the same settings. This must be done so the
units will communcate properly. If you have other fans you
can set to control from one transmitter by setting both
receivers the same as the transmitter. If you have more
than one fan with remote. You can set the dip switches to
different positiosns to have seperate control.
Remote Transmitter Dip swtiches
Remote Receiver Dip switches
16
Lift mounting neck to mounting Plate and align
screws.
7
Secure mounting neck to the mounting plate
with four screws to become a complete mount-
ing bracket.
8
Tighten 2 downrod set screws and lock nuts.
15
Align hole in downrod with hole in yoke and
install cross pin.
13

Loosen 3 screws with key slots and remove the
screw without key slot.
25
Take plate and place over the 3 screws with key
slots and twist to hold in place. Replace the
screw removed and tighten all 4 screws secure-
ly holding the plate.
26
Loosen 3 screws with key slots. Attach fitter by
placing over screws and twisting clockwise into
place. Tighten all 3 screws securely.
28
Plug white wire from fan to white wire from
light kit. Then plug black from fan to black from
light kit.
27
Attach glass by locating dimples in light kit and
aligning it with the groves in glass and twisting
clockwise till tight.
30
Install the 2 50 watt halogen bulbs. Do not
touch bulb surface as oily residue from skin can
cause the bulb to explode.
29
Make wire connections to power source using
wire nuts provided. Make sure that no filiments
are outside of the wirenut. After making the
wire connections, the wires should be spread
apart with the grounded conductor and the
equipment-grounding conductor on one side of
the outlet box and ungrounded conductor on
the other side of the outlet box.
20
Attach blade brackets to blades using the blade
bracket screws and washers provided.
23
Remove the shipping stabilizer plate and throw
away (see insert). The screws, washers and
motor pads are pre-installed to the blade hold-
ers. Attach blade assembly to motor and tighten
screws securely.
24
Make wire connections as per above diagram.
Connect the white wire from the fan to the
White or Neutral wire from the power source.
Connect the black wire from the fan to the
Black or hot wire from the power source.
Connect all Green / Yellow wires from the fan,
Downrod and mounting bracket to the Ground
wire from the house.
19
House Fan
Black
White
Green
Black
White
Green(downrod)
Green(Bracket)
Lift Canopy to ceiling aligning the key hole slots
with the screws on the bottom of the Mounting
bracket. Rotate the canopy Counter Clockwise
to lock in place. Tighten the screws to secure
the Canopy. See inset for Keyhole shape
22
Re-install safety bar removed in step. 3 by
placing safety bar on screws, sliding into place,
and tightening the 2 screws.
21

Install wall control unit to outlet box
using machine screws provided.
33
Attach front cover to wall control
with screws provided.
34
To control fan speed select from High, Medium
or low speed buttons. To turn the fan off press
the Fan on / off button. To dim upper lights
press and hold U/L botton. To dim Lower lights
press and hold D/L button. To turn off either
up or down light press and quickly release
either U/L or D/L button. Press button marked
REV to reverse the rotation direction of the fan
blades
Fan speed
control but-
tons
Fan on / off
Light dim-
mer for up
and down
lights
Fan
reverse
button
35
Remove cover by snaping off from
top or bottom. Install 12V battery
into wall remote. Duracell MN21 /
Eveready A23 / GP 23A all 12V.
31
Attach cover of remote by placing
over buttons and snaping into place.
32

1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Check to make sure the dip switches from the transmitter and receiver are set on the
same frequency.
CAUTION: Make sure main power is turned off.
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are
tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against
each other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls.
DO NOT USE a Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disap-
pear after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction
box and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level
by selecting a point on the ceiling above the tip of one of the blades. Measure this dis-
tance from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the
next blade is positioned for measurement. Repeat for each blade. If all blade levels are
not equal, you can adjust blade levels by the following procedure. To adjust a blade tip
down, insert a washer (not supplied) between the blade and blade holder at the screw
closest to the motor. To adjust a blade tip up, insert washer (not supplied) between the
blade and blade holder at the two screws farthest from the motor. Reverse the position
of the washer if blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades
can redistribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service dis-
connecting means to prevent power from being switched on accidentally. When the service dis-
connecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Customer Service Center:
740 S.W. Loop 820, Suite 110
Fort Worth, Texas 76115
1-800-519-4092