Monte Carlo Fan Company Essex 5ESR54 D Series Instruction manual

Owner’s Guide and Installation Manual
Total fan weight with light
DATE OF PURCHASE:
MODEL NUMBER:
RETAILER NAME:
RETAILER ADDRESS:
Attach sales receipt to this card and retain as yourproof of purchase
To register your fixture, please visit our website www.montecarlofans.com
5ESR54XXD Series Fan
UL Model NO. : 5ESR54XXD
10.2 kgs
22.44 lbs

Cautions and Warnings
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70-1999), including
fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one side of the outlet
box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be turned upward and pushed carefully up into the outlet
box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power
from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the
service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from the floor to the trailing
edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of 15.9 kg (35 lbs) or less” And
Use Mounting Screws Provided With The Outlet Box.
CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove Knockouts In The Outlet
Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to the building structure (or the ceiling joist).
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert foreign object
between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To reduce the risk of fire or electric shock, this fan must be installed with an isolating wall control/switch.
WARNING: To reduce the risk of fire or electric shock, this fan should only be used with fan speed control part no. UC7067RY manufactured by Rhine Electronic
Co., Ltd.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any other solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equipment manufacturer’s
guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air
Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
CAUTION: The light source is designed for this specific application and can overheat if serviced by untrained personnel. If any servicing is required, the product
should be returned to an authorized service facility for examination or repair.
All set screws must be checked and tightened where necessary before installation.
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses, Stepladder and Wire Strippers
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Customer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
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© 2013 Monte Carlo Fan Company 11/5/2013

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© 2013 Monte Carlo Fan Company 11/5/2013
1 2 3
4 5 6
ON
OFF
ON
OFF
Before you begin installing the fan, Switch
power off at Service panel and lock
service disconnecting means to prevent
power from being switched on
accidentally. When the service
disconnecting means cannot be locked,
securely fasten a warning device, such
as a tag, to the service panel.
Before installing this fan make sure the
outlet box is properly installed to the
house structure. To reduce the risk of
fire, electric shock, or personal injury,
mount to outlet box or supporting system
acceptable for fan support.
(Mounting must support at least 35 lbs.)
Use metal outlet box suitable for fan
support and use only the screws provided
with the outlet box (must support 35
lbs). Before attaching fan to outlet box,
ensure the outlet box is securely fastened
by at least two points to a structural
ceiling member ( a loose box will cause
the fan to wobble). Remove the two outlet
box screws provided with the box,
aligning the holes of the mounting
bracket with the holes of the outlet box.
Reinstall the 2 outlet box screws
securely.
Partially loosen downrod set screws from
yoke at top of motor assembly.
Remove preassembled cross pin and
keeper pin from downrod.
Place downrod over canopy, hub and
yoke cover. Thread lead wires and safety
cable from motor assembly through
downrod.
Slip downrod into motor housing yoke,
aligning holes and install cross pin and
keeper pin.
Insert cross pin through yoke and downrod
until point appears on the other side, and
insert keeper pin on cross pin.
Pull the downrod up tight against the
cross pin, and then evenly tighten the
downrod set screws on motor housing
yoke.
Place yoke cover on top housing of fan.
Warning: Cross pin and keeper pin must
be installed securely, failure to install them
will result in serious injury.
Mounting bracket
Downrod
Cross pin
Cross pin
Keeper pin
Keeper pin
Yoke Downrod
Canopy
Yoke cover
Hub

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© 2013 Monte Carlo Fan Company 11/5/2013
7 8 9
10 11 12
Install ball end of downrod into mounting
bracket opening. Align (engage) slot on
ball with tab on mounting bracket.
Warning: Failure to align slot on ball with
tab may result in serious injury.
For Canadian installation and for USA fan
and light kit combinations over 35 lbs, in
both flush and downrod modes the safety
cable must be installed into the house
structure beams using 3” lag screws,
washers and lock washers provided.
Make sure that when the safety cable is
fully extended the lead wires are longer
than the cable and no stress is placed on
the lead wires.
Note: If Installing The Secondary Support
Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box.
Set dip switches on the Remote
Transmitter and Remote Receiver to the
same settings. This must be done so the
units will communicate properly. If you
have other fans you can set to control
from one Transmitter by setting
receivers the same as the Transmitter. If
you have more than one fan with remote,
you can set the dip switches to different
positions to have separate control.
Make wiring connections using wire
connectors provided as indicated above.
White from fan to White from remote
marked N. Black from fan to Black from
remote marked L. Blue from fan to Blue
from remote marked FOR LIGHT. White
from house to White from remote marked
AC N. Black from house to Black from
remote marked AC L. Connect all green
grounded wires to Grounded wire from
House. Make sure that no filaments are
outside of the wire connectors.
Insert the remote receiver into mounting
bracket.
Lift Canopy, allowing the 2 studs to
protrude through the canopy.
Install knurled nuts provided and tighten
the knurled nuts securely. The canopy
should adjust for any irregularity in the
ceiling or outlet box.
Make sure the studs protruding from the
bottom of the Mounting bracket are
installed with threads all the way through
the bracket.
Clip the decorative chains in the rings on
top housing and the hub installed on
downrod and then pull the hub up until
tight and tighten the set screw with
downrod on hub.
SAFETY CABLE INSTALLATION
Dip switches
Lag screw
Safety cable
Washer
Lock washer
Stud
ON
Tab
Slot
Wall switch
Black
White
Ground/Green
White
White
Blue
Black
Black
Receiver
Hub

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© 2013 Monte Carlo Fan Company 11/5/2013
13 14 15
16 17 18
Align the holes of blade bracket, blade
and the medallion of blade holder.
Install blade bracket with blade by 4
blade screws provided. Tighten screws
securely. Repeat this process for
remaining blades.
Loosen 2 and remove 1 preassembled
screw from the plate on motor. Save
screw for later use.
Attach light pan onto the plate on motor,
aligning the keyhole slots on the light
plate with the preassembled screws on
the plate. Twist clockwise till lock.
Reinstall the screw removed in step 15.
Tighten all screws securely.
Loosen 2 and remove 1 preassembled
screw from light pan. Save screw for later
use.
Remove finial, final cap, hex nut and
silicon washer from light fixture. Keep
parts.
Connect white wire from fan to white wire
from LED light kit and then connect blue
wire from fan to black wire from LED
light kit.
Attach LED light kit onto the light pan,
aligning the keyhole slots on the LED light
kit with the preassembled screws on the
light pan. Twist clockwise till lock.
Reinstall the screw removed in step 17.
Tighten all screws securely.
Remove shipping stabilizers from motor
assembly.
Insert blade assembly into the slot on
flywheel.
Install blade assembly with screws
provided, aligning each of the holes as
shown and tighten all screws securely.
Repeat this process for remaining blades.
Note: Make sure the side with blade arm
medallion is installed downward.
Blade
Blade bracket
Blade arm medallion
Blade assembly
Shipping
stabilizer
Light pan
Light fixture
Silicon washer
Hex nut
Final cap
Finial
Light pan
Light fixture

6
© 2013 Monte Carlo Fan Company 11/5/2013
19 20 21
22 23
Attached glass onto light fixture and
install the silicon washer and hex nut
removed in step 17 to hold the glass.
Install finial cap and the finial removed in
step 17. Hand tighten the finial securely.
Remove battery cover. Install 12V battery
into wall remote. Duracell MN21 /
Evereday A23 / GP 23A all 12V. Attach
cover of remote by placing over buttons
and snap the battery cover in place.
Place battery cover over battery
compartment and buttons. Place remote
over 2 pins on front cover. Attach cover
of remote by placing over 4 pins and
snapping into place.
Install wall control unit to outlet box using
machine screws provided.
Attach front cover to wall control unit with
screws provided. Snap battery cover in
place
Battery cover
Battery
HAND HELD INSTALL
WALL MOUNT INSTALL

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© 2013 Monte Carlo Fan Company 11/5/2013
FAN SPEED: Depress “1 dot” for low speed, “2 dots” for medium or “3 dots” for high. To turn fan off press square”.
LIGHT DIMMER: To turn light on, press light dimmer once quickly. To turn off press once quickly while light is on. To dim light
hold down button “light dimmer”. The light will cycle from bright to dim to bright until button is released. Light will maintain last
setting if turned off.
FORWARD/REVERSE: Depress reverse button with fan running. Allow a few seconds for fan to slow down and change rotation
direction. Clicking noise may be heard after depressing button.
Note: If not using for long periods of time, remove battery to prevent damage to remote transmitter, and store the remote
transmitter away from excess heat or humidity
Remote Control Transmitter Features
MEDIUM SPEED
HIGH SPEED
LED LIGHT
LOW SPEED
FAN OFF SETTING
(Turn fan off only)
FAN REVERSE (Press
once to change direction
of the fan) Fan must be
running to reverse.
LIGHT ON/OFF SETTING
AND DIMMER (Press and
hold to dim light infinitely)

8
© 2013 Monte Carlo Fan Company 11/5/2013
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Trouble Suggested Remedy

Nov.2013