Mopar Journey User manual

1
BACKUPCAMERA
JOURNEY
CALLOUTDESCRIPTIONQUANTITY
1Backupcameraharness1
2BackupcameraharnesstoTelematicsGatewayModule
(TGM)connector
1
3Backupcameraconnector1
4Zipties12
5Liftgatehandlecarrierwithlicenselampsandbackupcamera1
6SpliceKit(includes2splicecollarsandshrinktube)1
ToolsRequired
10mm,15mmSocketand
Ratchet
CrimpingTool,Mopar®p/n
05019912AAorequivalent
ElectricalSolderingKitHeatGun
Feb02,2011K6861161
www.mopar.com

2
ToolsRequired
PhillipsScrewdriverPowerOutletRemover
10246orequivalent
ScanToolT20,T30Torx®Driver
TrimPanelToolTrimStickC4755or
equivalent(1)
WireStrippers
BackUpCameraHarnessRouting
PROCEDURESTEPS:
WARNING:Disabletheairbagsystembeforeattemptinganysteeringwheel,steeringcolumn,orinstrument
panelcomponentdiagnosisorservice.Disconnectandisolatethenegativebattery(ground)cable,thenwait
twominutesfortheairbagsystemcapacitortodischargebeforeperformingfurtherdiagnosisorservice.This
istheonlysurewaytodisabletheairbagsystem.Failuretotaketheproperprecautionsmayresultinaccidental
airbagdeploymentandpossibleseriousorfatalinjury.
1.Disconnectandisolatethebatterynegativecable.
2.UsingtrimstickC4755orequivalent,loosenthe
instrumentpaneltrim(2)locatedrightofthecenter
stackbezelenoughtoaccesstheswitchbank
retainingscrewunderneath.
3.UsingtrimstickC4755orequivalent,removethein
strumentpaneltrim(1)locatedleftofthecenterstack
bezel.
Feb02,2011K6861161
www.mopar.com

3
4.Removethescrews(2)thatsecuretheswitchbank
(1)totheI/P(4).
NOTE:Onlydisconnecttheswitchbankassembly
wiringharnessconnectorbyfollowingthespecific
stepsfollowingthisstep.
5.UsingatrimstickC4755orequivalent,gentlyprybe
tweentheswitchbankassembly(1)andtheinstru
mentpaneltoreleasethesnapretainers(locatedat
3)thatsecuretheswitchbankassembly(1)tothein
strumentpanelandpullawayfrominstrumentpanel
foraccesstoremovetheconnectorusingthefol
lowingsteps:
CAUTION:Neverpulltheconnectoroutbythewires.
Failuretofollowtheseinstructionswilldamageor
breakthewiresand/orconnector.
CAUTION:Pushthe40wayconnectorinbeforepush
ingonthelockingclip.Failuretofollowtheseinstruc
tionswilldamageorbreaktheconnectorlockingclip.
6.Pushinonthe40wayconnector(1)oftheswitchbank
assembly.
7.Gentlypushdownontheconnectorreleaselock(1).
Feb02,2011K6861161
www.mopar.com

4
8.UsingatrimstickC4755orequivalent(1),gentlypry
ononesideoftheconnector(2)toremove.
9.Removetheretainers(1)fromtheTelematicsGate
wayModule(TGM)(2)andpulloutfarenoughtoac
cesstheconnectorsonthebackoftheTGM.
CAUTION:Pullingtheantennacablestraightoutofthe
radiowithoutpullingonthelockingantennaconnec
torcoulddamagethecableorradio.
10.Disconnecttheantenna(s)(1),RFHUBandUCIca
bles(4),videocable(3)andwiringconnectors(2)from
theTGM.
11.RemovetheTGMfromthevehicle.
Feb02,2011K6861161
www.mopar.com

5
NOTE:Seatsremovedforclarity.
12.UsingtrimstickC4755orequivalent,disengageclips
holdingdoorsillscuffpanel(1).
13.Startingattheforwardendofthedoorsillscuffplate
(1),pullupwardonthesillscuffplateinordertodis
engagetheclips(3)attachingsillscuffplatetodoor
openingflange(4).
14.RemoveLFdoorsillscuffplate(1)fromvehicle.
15.RemovetheLRdoorsillscuffplate(notshown)the
sameasthefront.
16.UsingtrimstickC4755orequivalent,disengage
clipsholdingtheLHkickpanel(2)andremovethe
kickpanel.
NOTE:ItisnotnecessarytoremovetheBpillartrim,
onlyloosenforaccesstoroutethebackupcamera
wiringharness.
17.UsingtrimstickC4755orequivalent,disengageclips
holdingthelowerportionoftheBpillartrim(5)andpullinwardtoloosenenoughtoroutethebackupcamerawiring
harness.
18.Opentheliftgate.
19.UsingtrimstickC4755,carefullyprytheliftgatesill
plateoutdisengagingtheretainingclips.
20.Removetheliftgatesillplatefromthevehicle.
Feb02,2011K6861161
www.mopar.com

6
NOTE:Storagebinwiththirdrowseatshown,withoutthirdrowseatsimilar.
21.Ifequippedwithathirdrowseat,removetheretainersontheseatbackgaphidertotherearstorageboxandopen
thestorageboxlid(3).
22.Ifequipped,removethematorloadfloorassemblycoveringthestoragebox.
23.Ifequipped,removethestorageboxliner(2).
24.Removethefourstorageboxmountingfasteners(4).
25.Removethestoragebox(1)fromthevehicle.
26.Liftfrontedgeofthethirdrowseatuntilretainers(5)disengage.
27.Withthehelpofanassistant,carefullypryuponthehooks(4)whiletheseatcushionisbeingpressedtowardsthe
seatback.
28.Whileliftinguponthehooks(4),pulltheseatcushion(1)outtowardsthefrontofthevehicleandremovetheseat
cushion.
29.Removetheseatbackfrontmountingfasteners(1).
Feb02,2011K6861161
www.mopar.com

7
30.Removetherearseatbackmountingfasteners(1,2).
31.Removetheseatbackfromthevehicle.
32.Removetherearheadertrimpanel(1)bycarefully
pullingdownonthetrimtodisengagetheretainers.
33.RemovetheDpillartrimaccessholecoversandre
movethemountingfasteners.
34.UsingtrimstickC4755,carefullyprytheDpillartrim
(2)outdisengagingtheretainingclips.
35.RemovetheDpillartrim(2)fromthevehicle.
Feb02,2011K6861161
www.mopar.com

8
36.Removethequartertrimpanelmountingfasteners.
37.UsingtrimstickC4755,carefullyprythequartertrim
panel(1)outdisengagingtheretainingclips.
38.Carefullyremovethequartertrimpanel(1)frombe
tweenthebodyandthesecondrowseat.
39.Disconnectthewiringharnessgrommet(1)fromthe
bodyandtheliftgate.
40.Opentheliftgate.
41.Removethetwolowerscrews(1).
Feb02,2011K6861161
www.mopar.com

9
NOTE:Thesidetrimpanelscanberemovedincon
junctionwiththelowerliftgatetrimpanel.
42.UsingtrimstickC4755orequivalent,disengagethe
sidetrimpanel(2,3)retainingclips.
43.UsingtrimstickC4755orequivalent,pryaroundthe
perimeterofthelowertrimpanel(1)todisengagethe
retainingclips.
44.Positionthelowertrimpanel(1)slightlyawayfrom
thedooranddisconnectthewiringharnessconnector
fromtheliftgatelamp(2).
45.Removethelowertrimpanel(1).
46.Usingasmalltrimtoolorequivalent,separatethe
pushpinfasteners(1)fromtheuppertrimpanel(2).
Repeatontheoppositeside.
Feb02,2011K6861161
www.mopar.com

10
47.UsingtrimstickC4755orequivalent,pryaroundthe
perimeteroftheuppertrimpanel(1)todisengagethe
retainingclipsandremovethetrimpanel.
NOTE:Afterremovingtheretainers(1)therearere
tainingtabsthatneedtobereleasedforremovingthe
lightbar.
48.Removethefourretainers(1)holdingthelightbar(2)
totheliftgate.
49.Usingatrimstickorequivalent,releasethelightbar
fromtheretainingclips.
50.Disconnecttheswitchandlampelectricalharness
connectors(1,2)fromthelightbar(4)asnecessary.
51.Disconnecttheliftgatereleasecable(3)fromthelight
bar/handleanddiscardthelightbar.
Feb02,2011K6861161
www.mopar.com

11
52.Removethe12VignitionpoweroutletfromtheI/P
lowerbinareaasfollows:
a.Lookinsideandnotepositionoftheretainingbosses
(2).
b.InsertPowerOutletRemover10246(1),orequivalent
intotheretainingbosses(2)ofthepoweroutlet.
c.Pulloutthebasethroughthemountingringbygently
rockingthetool.
d.Disconnecttheharnessfromthepoweroutletandset
theoutletaside.
e.Pullthe12Vignitionpoweroutletwiringharnesscon
nectorthroughtheopeninginthebackofthecenter
stackareaforsplicing.
NOTE:TheI/Pendofthebackupcameraharness(2)
hasthetwowireswithoutterminalendsforsplicing
tothe12Vignitionpoweroutletconnector(1).
NOTE:Ensurewhenroutingthewireharnessnotto
damagethewireterminals.
53.Feedthebackupcamerawiringharness(2)fromthe
LHsideoftheI/Pneartheparkbrakepedaloverthe
brakepedalsledandthroughthelowerI/Pandintothe
centerI/Pstackareaforconnectingtothe12Vigni
tionpoweroutletwiringharnessconnector(2)andthe
TGM.Securetothevehicleharnesswithtiestraps.
54.Removeenoughoftheinsulatingtapefromthewires
ofthe12Vignitionpoweroutletwiringharnesscon
nector(1)tospliceintothetwowires.
55.Preparetocrimp/splicethebackupcamerapowerwire
(PK/OR)tothe(DB/PK)ofthe12Vignitionpowerout
letwiringharnessconnectorasfollows:
a.Cutthe12VignitionpoweroutletDB/PKwire.
b.Remove13mm(0.5in.)ofinsulationfromeach
wirethatneedstobespliced.
c.Placeapieceofadhesivelinedheatshrinktubing
(2)ononesideofthewire.Makesurethetubing
willbelongenoughtocoverandsealtheentire
repairarea.
d.Placethestrandsofwireoverlappingeachother
insideofthespliceclip(1).
Feb02,2011K6861161
www.mopar.com

12
56.Usingcrimpingtool(1),Mopar®p/n05019912AAor
equivalent,crimpthespliceclipandwirestogether.
CAUTION:Donotuseacidcoresolder.
57.Usingasoldertool(3),soldertheconnection(2)to
getherwithrosincoresolder(1).
Feb02,2011K6861161
www.mopar.com

13
58.Centertheheatshrinktubing(2)overthesolderjoint
andheatusingaheatgun.Heatthejointuntilthetub
ingistightlysealedandsealant(1)comesoutofboth
endsofthetubing.
59.Crimp/splicethebackupcameragroundwire(BK)to
theground(BK)ofthe12Vignitionpoweroutletwiring
harnessconnectorasabove.
60.Installthe12Vignitionpoweroutletasfollows:
a.Feedthe12Vignitionpoweroutletwiringharnesscon
nector(1)throughtheopeninginthebackofthecenter
stackareaandconnecttothereceptacle(2).
b.Alignthesplinesontheoutsideofthepoweroutletre
ceptaclebaseconnectorreceptaclewiththegrooveson
theinsideofthemount.
c.Installthepoweroutletintothepanelbypressingfirmly
onthepoweroutletreceptaclebaseuntiltheretaining
bossesofthemountarefullyengagedintheirrecepta
cles.
Feb02,2011K6861161
www.mopar.com

14
NOTE:Theremayalreadybea22pinconnectorcon
nectedtotheTGM.Usethatoneanddiscardtheone
suppliedinthekit.
61.BackouttheconnectorwirelockingtabfromtheTGM
harnessconnector3.
62.InsertthecameraharnesswiresintoTGMharness
connector3asfollows:
a.Signalwire(GY/LB)cavity15
b.Returnwire(GY/OR)cavity16
c.Shieldwire(Bare)cavity17
63.Connecttheantenna(s)(1),RFHUBandUCIcables
(4),videocable(3)andwiringconnectors(2)tothe
TGM.
NOTE:Makesurethe40wayconnector(1)ofthe
switchbankassemblyispositionedabovethe
TGMforaccesswhenconnectingtheswitchbank
assembly.
64.PositiontheTGM(2)andinstalltheretainingscrews
(1)totheTelematicsGatewayModule(TGM)(2).
Feb02,2011K6861161
www.mopar.com

15
65.Carefullyconnectthe40wayconnector(1)ofthe
switchbankassembly.
66.PositiontheswitchbankintheI/Pandpressevenly
theengagethetwolowerclips(3).
67.Install,andtightenthetwoscrews(2)thatsecurethe
switchbank(1)totheI/P(4).
68.InstalltheI/Ptrimtotheleftandrightoftheswitch
bank.
NOTE:RoutingundertheI/Pshouldbeabovethe
brakepedalsledandsecuredtoeliminatepossible
interferencewithallpedalmovement.Routing
underthekickpanelshouldbesecuredtoeliminate
possibleinterferencewithallpedalmovement.
69.Routethebackupcamerawireharnessfromunderthe
LHsideoftheI/P(abovethebrakepedalsled)behind
theLFkickpanelandsecuretothevehicleharness
withtiestraps.
70.Routethebackupcamerawireharness(4)withthe
vehiclewiringharness(2)undertheedgeofthecarpet
(1)belowtheLFdoorscuffplateandbelowtheBpillar
lowertrim(3).Attachtothevehiclewiringharness(2)
withtiestrapswherenecessary.
Feb02,2011K6861161
www.mopar.com

16
71.Routethebackupcamerawireharness(4)underthe
edgeofthecarpet(1)belowtheLRdoorscuffplate
andaroundtheedgeofthesecondrowseat(3)tobe
routedunderthequartertrimpanel.Attachtothevehi
clewiringharness(2)withtiestrapswherenecessary.
72.Routethebackupcamerawireharness(1)withthe
bodywiringharness(2)alongthequarterpanel.At
tachtothevehiclewiringharness(2)withtiestraps
wherenecessary.
73.Routethebackupcamerawireharness(2)withthe
bodywiringharness(1)uptheDpillarandthoughthe
bodyaccessholewiththeliftgateharness.Attachto
thevehiclewiringharness(1)withtiestrapswhere
necessary.
Feb02,2011K6861161
www.mopar.com

17
74.Routethebackupcamerawireharness(2)thoughthe
liftgatewireharnessgrommet(3)withtheliftgatehar
ness(1)tothepointofconnectingtothebackupcam
eraconnectorfromthenewlightbar.Attachtotheve
hiclewiringharness(1)withtiestrapswhereneces
sary.
75.Backouttheconnectorterminallockingtabfromthe
backupcameraconnector.
76.Insertthebackupcameraharnesswiresintobackup
cameraconnectorasfollows:
a.12Vignitionpowerwire(PK/OR)cavity2
b.Signalreturnwire(GY/OR)cavity3
c.Signalwire(GY/LB)cavity4
d.Shieldwire(Bare)cavity7
e.Groundwire(BK)cavity5
77.Preparethelightbar(1)forinstallationbytapingthe
licenselampconnector(3)tothebackupcamerahar
ness(2).
Feb02,2011K6861161
www.mopar.com

18
78.Positionthelightbar(4)andconnecttheliftgatere
leasecable(3)tothelightbar(4).
NOTE:Usethevehiclelicenselampconnectorandnot
theoneonthebackupcameraharness.
79.Connecttheelectricalconnectors(1,2)tothebackup
camera,lightsandswitchifequipped.
80.Installthelightbar(2)totheliftgate.
81.Installthelightbarretainingscrews(1)totheliftgate.
82.Seattheliftgateharnessgrommet(1)ontheliftgate
andthebody.
Feb02,2011K6861161
www.mopar.com

19
83.Alignthetrimpanel'sretainingclipstotheopenings
intheliftgate,handtaparoundtheperimeterofthe
uppertrimpanel(1)toengagetheretainingclips.
84.Installthepushpinfasteners(1)totheuppertrimpanel
(2).Repeatfortheoppositeside.
NOTE:Thesidetrimpanelscanbeinstalledincon
junctionwiththelowerliftgatetrimpanel.
85.Positionthelowertrimpanel(1)andconnectthe
wiringharnesstotheliftgatelamp(2).
Feb02,2011K6861161
www.mopar.com

20
86.Alignthetrimpanel'sretainingclipstotheopeningsin
theliftgate,handtaparoundtheperimeterofthelower
trimpanel(1)andthesidetrimpanels(2,3)toengage
theretainingclips.
87.Installthetwolowertrimpanelscrews(1).
88.Carefullypositionthequarterpanelbetweenthebody
andthesecondrowseat.
89.Aligntheretainingclipsandhandtaptoengage.
90.Installthequartertrimpanelmountingfasteners.
Feb02,2011K6861161
www.mopar.com