Morgana DigiBook 150r1 User manual

Rev. 1.00-C
K.G.S. srl
DigiBook 150r1
Operators Manual
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Operator Manual DigiBook 150
2
Rev. 1.00-C
Summary
1INTRODUCTION ________________________________________________________ 4
1.1 CE MARK__________________________________________________________________________ 5
1.2 SAFETY SIMBOLS __________________________________________________________________ 6
1.3 SYMBOLS OF PROHIBITION AND OBLIGATORINESS ___________________________________ 7
1.4 THE SAFETY DURING THE USE OF THE MACHINE _____________________________________ 8
1.4.1 General ________________________________________________________________________ 8
1.4.2 Safety warnings __________________________________________________________________ 8
1.5 SAFETY CLOTHING_________________________________________________________________ 9
1.6 INSTALLATION OF ELECTRICAL CABLES AND HOUSES _______________________________ 10
1.7 SAFETY EQUIPMENTS IN THE MASTER BOOK ________________________________________ 10
1.7.1 Emergency button _______________________________________________________________ 10
1.7.2 Green button To start cycle ________________________________________________________ 11
1.7.3 Protection plate of the milling station ________________________________________________ 11
1.7.4 Main Switch ____________________________________________________________________ 12
1.8 RESIDUAL RISKS__________________________________________________________________ 13
1.9 PURPOSES________________________________________________________________________ 14
1.9.1 Not provided uses, prohibited uses __________________________________________________ 14
2TECHNICAL SHEET FOR MASTERBOOK 150 ____________________________ 15
2.1.1 Electrical ______________________________________________________________________ 16
2.1.2 Pneumatics_____________________________________________________________________ 16
Air quality provided to the Master Book _____________________________________________________ 17
DIN ISO 8573-1 –air quality class _________________________________________________________ 17
3STANDARD ACCESSORIES______________________________________________ 18
4TRANSPORTATION ____________________________________________________ 19
5STORAGE______________________________________________________________ 20
6LAYOUT_______________________________________________________________ 21
7POSITIONING AND WORKSPACES ______________________________________ 22
8INSTALLATION ________________________________________________________ 23
8.1 TECHNICAL STAFF FOR THE INSTALLATION_________________________________________ 23
8.2 PHYSICAL CHARACTERISTICS OF THE AREA OF PLACEMENT _________________________ 23
8.3 BOLSTER_________________________________________________________________________ 23
8.4 WEATHER PROTECTION ___________________________________________________________ 23
8.5 LIGHT____________________________________________________________________________ 23
8.6 ENVIRONMENTAL CONDITIONS____________________________________________________ 24
8.7 ELECTRICAL CONNECTION ________________________________________________________ 25
8.7.1 Ground connection_______________________________________________________________ 25
9TRAINING OF THE OPERATOR _________________________________________ 26
10 POWER ON ____________________________________________________________ 27

Operator Manual DigiBook 150
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Rev. 1.00-C
10.1 FUNDAMENTALS _________________________________________________________________ 28
10.2 ELECTRICAL CONNECTION _____________________________________________________________ 30
10.3 PNEUMATIC CONNECTION _____________________________________________________________ 30
10.4 GROUPS DESCRIPTION ________________________________________________________________ 31
10.5 CHIPS ASPIRATOR ____________________________________________________________________ 34
10.6 PUR TANK OPENING AND CLOSING.GLUE LOADING. __________________________________________ 35
10.6.1 Opening of the PUR tank __________________________________________________________ 35
WARNINGS ON THE OPENING OF PUR TANK______________________________________________ 35
10.6.2 Preparation and loading of the pur glue ______________________________________________ 37
10.6.3 Cleaner loading _________________________________________________________________ 39
11 FUNCTIONS OF MASTER BOOK_________________________________________ 41
12 PREPARATION OF THE MACHINE TO PRODUCE A BOOK.________________ 53
12.1 GLUE REFURBISHMENT PROCEDURE _______________________________________________ 53
13 COVER POSITIONING __________________________________________________ 55
PREPARATION OF THE MACHINE TO MANUFACTURE A BOOK. _____________ 57
13.1 STARTING THE MACHINE__________________________________________________________ 58
14 BOOK SPINE PREPERATION ____________________________________________ 61
14.1 PREPERATION OF LARGER BOOKS________________________________________________________ 62
14.2 CHANGING THE NOTCHING TOOL HEIGHT __________________________________________________ 63
15 CLEANING THE MACHINE _____________________________________________ 64
15.1 “END OF JOB”CLEANING ______________________________________________________________ 65
15.2 PROCEDURE TO CLEAN THE SPINE GLUE EXTRUDER.__________________________________________ 66
15.3 PROCEDURE TO CLEAN THE GLUE SIDE EXTRUDERS. _________________________________________ 69
15.4 DETAILS CLEANING_________________________________________________________________ 72
16 PROBLEMS - SOLUTIONS_______________________________________________ 75
16.1 CHIPS ASPIRATOR –LESS VACUUM: _________________________________________________ 75
16.2 CLAMP –IT DOESN’T START:___________________________________________________________ 75
16.3 MILLING STATION –IRREGULAR CUT AND NOTCHING:____________________________________ 75
16.4 COVER PLATE MILLING STATION –IT DOESN’T OPEN /CLOSE CORRECTLY: _________________ 75
16.5 HEAD -OUT OF TOO MUCH OR LITTLE GLUE: _________________________________________ 75
16.6 NIPPING STATION_________________________________________________________________ 75
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Operator Manual DigiBook 150
4
Rev. 1.00-C
1INTRODUCTION
THE READING OF THIS OPERATOR AND MAINTE-
NANCE MANUAL IS FUNDAMENTAL FOR THE
SAFETY OF THE USER AND FOR THE PROPER USE
OF THE EQUIPMENT.
We thank you to have bought our product. This machine has been designed specifically for your job
and your applications with the help of a single worker, provides a high quality production and a
wide range of functions.
This manual describes how to use the machine, starting from the configuration phase to the most
important operations. This manual has been written in order to be easily understood also by user not
trained about the use of this kind of machine. For the best use of the equipment, please read careful-
ly this manual before to use the machine. After reading, we suggest you to save the manual in a
safety place and don’t hesitate to read him when necessary.
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Operator Manual DigiBook 150
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Rev. 1.00-C
1.1 CE MARK DICHIARAZIONE DI CONFORMITÀ CE
CE CONFORMITY DECLARATION
DIRETTIVA CE PER MACCHINE 2006/42/CE,
DIRECTIVE FOR MACHINES 2006/42/CE,
E SEGUENTI DIRETTIVE EUROPEE (ALLEGATO IIA)
AND FOLLOWING EUROPEAN DIRECTIVES (ANNEX IIA)
COSTRUTTORE, MANUFACTURER: K.G.S.SRL Via Donizetti 5 –20090 Assago (Mi) Italy
RESPONSABILE DELLA COSTRUZIONE DEL FASCICOLO TECNICO / RESPONSIBLE FOR PREPARING THE
TECHNICAL DOSSIER: RACCANELLO ROBERTO
CON LA PRESENTE DICHIARIAMO CHE LA FABBRICAZIONE DEL / WE HEREWITH DECLARE THAT THE
MANUFACTURE OF:
MODELLO TIPO / MODEL TYPE : PERFECTBINDER MASTERBOOK 150
MATRICOLA / SERIAL : MB150-XXXX
ANNO DI COSTRUZIONE / MANUFACTURED IN 2013
CORRISPONDE ALLE SEGUENTI DISPOSIZIONI NELLA VERSIONE ATTUALMENTE VALIDA / IS IN AC-
CORDANCE WITH THE FOLLOWING DIRECTIVES AS IT IS :
Direttiva CE per Macchine 2006/42/CE / Directive 2006/42/CE
Direttiva EMC 2004/108/CE / EMC Directive 2004/108/CE
Direttiva sulla Bassa tensione 2006/95/CE / Low Voltage Directive 2006/95/CE
NORME ARMONIZZATE APPLICATE , IN PARTICOLARE
HARMONIZED STARDARDS, IN DETAIL :
EN 1010
EN 60 204-1
EN 61 000-6-2, EN 61 000-6-3, EN 61 000-6-4
Assago , (MI) Italy
__/__/2013
Dott. Marco Alfredo Tumaini
Amministratore unico
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Operator Manual DigiBook 150
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Rev. 1.00-C
1.2 SAFETY SIMBOLS
In the manual some symbols are used to inform about dangerous situations for people and/or things.
The following symbols mean dangerous situations for people and/or things.
If you don’t follow carefully the appropriate procedures, damages can occur to people and/or things,
and in extreme situations also fatal accidents. Together with the symbols it is written also what to
do.
Attention –General danger!
Attention –Electrical voltage!
Risk of electric shock.
Attention –Sharp blades!
Risk of cut.
Attention –Hot surfaces!
Risk of burn.
Attention –Risk of rolling parts!
Risk of crushing.
Attention –Risk of moving chain!
Risk of crushing.
In case of not warning of the symbols damages, also great, can happen to the
machine and to the accessories.
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Operator Manual DigiBook 150
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Rev. 1.00-C
1.3 SYMBOLS OF PROHIBITION AND OBLIGATORINESS
This symbol means a prohibition.
This symbol means an imperative.
This symbol means that it is mandatory to read in this manual information re-
garding specific topics (for ex. related to the specifications of the electric and
pneumatic connection).


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Toll Free: 1-800-944-4573
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Operator Manual DigiBook 150
8
Rev. 1.00-C
1.4 THE SAFETY DURING THE USE OF THE MACHINE
1.4.1 GENERAL
The manufacturer guarantees that the contents of this manual are in specification with the proce-
dures required by the machine. The manufacturer therefore will be not responsible if the machine
will be used in a different way.
1.4.2 SAFETY WARNINGS
Before the use of the machine, please read carefully the manual.
Save the manual for further needs.
By apply different procedures, and not the specific procedures described in the manual, can produce
operational problems.
Please, read carefully the following safety rules.
It is forbidden to use the machine when occurs one of the following situations:
in explosive environment;
in flammable atmosphere;
in excessive dusty environments.
Danger!
Failure to comply with some or all the instructions listed in this manual could
cause damage to the machine and / or personal injury. The manufacturer is not re-
sponsible for an arbitrary and improper use of the machine such as:
Using the machine by untrained personnel;
Use contrary to law;
Incorrect installation;
Defects in electrical power and / or pneumatic;
Partial or total failure to comply with the instructions;
Lack of maintenance and / or use of aftermarket parts;
Changes or other actions not authorized by the manufacturer;

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Operator Manual DigiBook 150
9
Rev. 1.00-C
1.5 SAFETY CLOTHING
Clothing to use during the cleaning and /or maintenance operations
Eye protection against any spray of PUR glue or high temperature cleaner
Respiratory mask suitable for the glue you are using
Protective gloves
Tight clothing, to avoid that they remain engaged with protruding parts.
Long hair must be covered or otherwise collected by using e. g. a protective screen.
Do not wear watches or jewelry.
Safety clothing
The safety clothing IS NOT INCLUDED in the machine and must be pro-
cured by the machine user.
The operator should wear clothing appropriate to the situation and special-
ly during the following operations:
-Maintenance
-Replacing of the PUR glue
-Cleaning of the PUR system
a) Eye protection against any spray of PUR glue or high temperature
cleaner
b) Respiratory mask suitable for the glue you are using.
c) Protective gloves for high temperature
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Operator Manual DigiBook 150
10
Rev. 1.00-C
1.6 INSTALLATION OF ELECTRICAL CABLES AND HOUSES
Cables and houses must be put inside of special cable channels to avoid the people to stumble and
get hurt.
1.7 SAFETY EQUIPMENTS IN THE MASTER BOOK
DANGER! It is forbidden to remove or render ineffective the safety guards for the
safety of persons, and to tamper and / or modify, even partially, safety devices in-
stalled on the machine. In case of alarm signals due to the intervention of the safe-
ty, the operator must request the immediate intervention of technical people
trained on the maintenance. The manufacturer is not responsible of any damage to
persons or animals caused by tampering with the guards."
1.7.1 EMERGENCY BUTTON
It is located on the front, easily accessible from the operator's position.
In the diagrams the emergency button is identi-
fied SB20.01
.
ACTIVATION of emergency state: the push-
button must be pressed
OFF state emergency stop: the button must be
turned clockwise"
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Toll Free: 1-800-944-4573
Local: 503-640-5920