Morgana DigiCreaser User manual

ISSUE6 OCTOBER 2012
HANDFEDDOCUMENT
CREASINGMACHINE
OPERATORSMANUAL
70-087
DigiCreaser
Website: www.morgana.co.uk
MorganaSystemsLimited UnitedKingdom
Telephone:[phone] Facsimile:[phone]

Page2 HANDFEDCREASING
INTRODUCTION PAGE 3
LabelledPhotograph 6
THECONTROLS
Thecontrolpanel 7
Featuresonthecontrolpanel 7
QUICKSTARTGUIDE 8
Settingthemachine 10
Programmingthemachine 11
Readingstoredprogrammes 12
Paperjamming 12
THESTACKERASSEMBLY
SettingtheStackerunit 13
PERFORATING
Equipment,spares 15
Settingthemachine 16
THEBLADEASSEMBLY
Settingthebladepressure
18
Settingthebladealignment 19
REPLACINGCREASINGBLADESETS
Installingnewbladesets 20
Spares 21
TROUBLESHOOTING 22
INDEX
DISPATCHKIT 24
ACCESSORIES&OPTIONS 25
RECOMMENDEDSPARES 26
SAFETYDo’s&Don’ts 4
OPERATINGTHEDIGICREASER
THEDIGICREASER
TheMorganaDigicreaser

Page3SYSTEM
INTRODUCTION
systemdesignedforusewithbothconventionallithoanddigitalprinters.
630mmx330mm(24.8”x13”)andweightsupto400gsm.
Uptoninecreasescanbeprogrammedtoasinglesheet.
Thecreaseisprogrammedfromtheleadingedgeofthesheetusingthe
controlsonthefrontpanel.
Aminimumdistancebetweencreasesis0.1mm.
programmedcreasingoperations.
Thebladeandanvilaremechanicallycontrolledovertheirentirelength
andcanbeadjustedtoaccommodatevariousweightsofmedia.
TheDigicreaserhasuptonineavailablememoryaddressesfor
TheDigicreaseriscapableofcreasingsheetsizestoamaximumof
TheMorganaDigicreaserisafullyautomatic,afterfeeding,creasing
DigiCreaser
DigiCreaser

Page4 HANDFEDCREASING
SafetyDo’s&Don’ts
SafetyDo’s&Don’ts
Do-operatewiththedesignatedACcurrentonly.Useanexclusiveoutlet,as
overloadingmaycausefireoranelectricshock.
Do-installthepowercordoutofthewaytoavoidatrippinghazard.
Do-bewareoffingertrapswhenreplacingrollercassetteandfoldplates.
Donot-installthemachineinanunstableplacesuchthatittiltsorshakes.
Donot-unplugtheplugorunplugthepowercordfromtheoutletwithawethand,
thiscancauseanelectricshock.
Donot-unscrewandremoveanycoversfromthemachine,asitcancausean
electricshockorinjury.
Do-readthisoperatormanualfullybeforeoperatingthemachine.
Donot-placereceptaclescontainingliquidsonanysurface.
Donot-adjustanypartofthemachinewhilstrollersarerunning
Donot-operatethemachinewithlooseortrailingclothingorloosehair.

Page5SYSTEM
BLANK
PAGE
DigiCreaser

Page6
HANDFEDDOCUMENTCREASINGMACHINE
Keytophotographbelow
1Rollertilthandle 6
2Stackerassembly 7
Adjustablesidelay ExitGuard
38
BackstopRH
4Thedisplayunit
9
Fixedsidelay
510
Rollertiltknob Fuses
ControlPanel
13 BackStopLH
HANDFEDCREASING
11
12 StackerGuideRH
StackerGuideLH
DIGICREASER
Digicreaser

Page7SYSTEM
TheControlPanelhousestheSelectionSwitch,SystemSwitch,andan
industrystandardEmergencyStopswitchwhichwillstopallpowergoing
tothemachinewhenactivated.
THECONTROLS
TheDisplayUnitandtheSwitchesontheControlPanelallowthe
operatortoread,edit,createandinitiatenumerouscreasingprograms
withinthememory.
THECONTROLPANEL
SystemSwitch
EmergencyStopSwitch
SelectionSwitch
FeaturesontheControlPanel
SelectionSwitch
Allowstheoperatortoscrollthroughstoredaddressesandprograms,andtoseta
creaseposition.
Systemswitch
Whenactivatedthesystemswitchwilloperatethemotorsinordertobeginthe
creasingsequence.
DigiCreaser

Page8
Settingthemachine
1.
3.
Placethestocktobecreasedontotheloadingtableagainstthe
fixedsidelay.
Positiontheadjustablesidelaysothatthegapbetweenthepaperstack
andthesidelayisapproximately0.5mm(1/64inch)
TurntheEmergencyStopbuttonclockwisetoswitchthepoweron.
Thedisplayunitisnowilluminated,atypicalstartupdisplaymenuis
shownbelow.
Thearrowsonthedisplaydenotethedirectioninwhichtheselection
switchmustbemovedinordertoaccessthevarioussub-menus.
NOTE:-
2.
HANDFEDCREASING
4. Followingthearrowsonthedisplayunit;movetheselectionswitchto
therighttoselect(i.e.Settingthecreasepositions),atypicalSetup
displayisshownbelow.
5. Followingthearrowsonthedisplayunit;movetheselectionswitchdown
tosetthecreases.The1stCreaseisnowselected.
QuickStartGuide
2ndCrease0.0
1stCrease148.0Home
More
SetCreases
2Creases Program3
Total20
Zero
Setup
Tools Feed
Back
Tens Decimals
2ndCrease0.0
(1stCrease148.0)
SetCreases

Page9SYSTEM
QuickStartGuide
Movetheselectionswitchtothelefttoselectthe,ortotherighttoTens
select.Theor(whicheverhasbeenselected)DecimalsTensDecimals
canthenbeadjustedbyrotatingtheSelectionSwitch,(clockwiseto
increaseoranti-clockwisetodecrease).
7. Tosetthe2ndCreasepositionmovetheselectionswitchdown;the2nd
Creaseisselectedandcanbesetasdescribedinstep6.Above
8.Furthercreasescanbesetinthisway,uptoamaximumofnine
9.Whentherequiredcreaseshavebeenset,movetheselectionswitchup
stepbystepuntilthedisplaycontainstheword,seebelow.Feed
15.
16.
PresstheSystemSwitchdown,thedisplaywillmomentarilyread Please
Movetheselectionswitchdowntoselect,andfeedthesheetsFeed
creases.
WaitInitiatingHighSpeedLowSpeed.andthenreturntoshowor
17. individuallyintotherollers.
Whenthesheetshavebeenfedintothemachineandcreased;movethe
selectionswitchup,toselect,andthenpresstheSystemStopFeeding
Switchuptostopthemachine.
10.
11. Movetheselectionswitchtotherighttoselect.Setup
Movetheselectionswitchtotherightagaintoselect.More
12.Movetheselectionswitchupordowntoselector.HighSpeedLowSpeed
13.Movetheselectionswitchtotherighttoselect.Ok
14.Movetheselectionswitchupstepbystepuntilthedisplaycontainsthe
word.Feed
2Creases Program3
Total20
Zero
Setup
Tools Feed
6.
Back
Tens Decimals
3rdCrease0.0
(2ndCrease000.0)
SetCreases
DigiCreaser

Page10 HANDFEDCREASING
SettingtheAdjustableSideLay
Placethepaperstackontotheloadingtableandslideuptothefixedsidelay.
Positiontheadjustablesidelayuptowardsthepaperstack,allowagapofapprox.
0.5mm(1/64inch)betweenthepaperandthesidelay.
SettingtheRollerTiltMechanism
Therollertiltmechanismhasbeendesignedtocompensateforwhenthecreasing
positiononthesheetisnotsquare.Thiscouldbeduetoaninaccuracyinthemediaorif
therollertiltmechanismhasbeenincorrectlyset.Themechanismwillbesettozero
(square)whenthemachineissupplied.
Tosetthemechanism,unlocktherollertiltknoblocatedbelowtherollertiltinghandleby
turninganti-clockwise.Movetherollertilthandleleftorrightinordertocompensatefor
anyinaccuracy.Whenthepositionisset,ensuretolocktherollertiltknobbefore
operatingthemachine.Repeattheaboveprocedureuntilthecreasingpositionissquare.
Settingthepositionsofdrivewheelsandhubs
Itisimportantthatthedrivewheelsanddrivehubsontherollershaftsarearrangedevenly
acrossthewidthofthemediabeingcreased.Thisisdonetoensurethatthemediais
accuratelydrivenandsupportedthroughtherollers.
Thedrivewheelsandhubsarefixedtotherollersbymeansofagrubscrew.Tolocate
thisgrubscrewtherollerscanberotatedbyoperatingthemotormanually.
DONOTROTATETHEDRIVEROLLERSBYHAND.
Tooperatethemotorsmanually,switchthemachine‘on’attheEmergencyStopswitch.
Followingthearrowsonthedisplayunit,movetheselectionswitchtothelefttoselect
Tools,thedisplaywillnowshowtheToolssub-menu.Pressthesystemswitchdownand
thenmovetheselectionswitchtotheleftortotheright,torotatetherollersinshortpulses.
Thisprocedureshouldberepeatedwheninstallingperforatingbladesandanvilsontothe
drivewheelsandhubs.
FIG10.1
Lifttheexitguardtoseeifthegrubscrewsinthedrivewheelsandhubscanbeseen.Ifthe
grubscrewscannotbeseen,lowertheexitguardandrotatetherollersbymovingthe
selectionswitchtotheleftortotheright.Loosenthedrivewheelsandhubswitha2mm
allenkey.ArrangethedrivewheelsandhubsasshowninFIG10.1.Inordertoavoid
markingonsometypesofmediaensureagapbetweenthedrivewheelsandhubs.
OperatingtheDigicreaser

Page11SYSTEM
Programmingthemachine
1.Switchthepower‘on’byturningtheEmergencystopbuttonclockwise
toreleasethesafetylatch.Thedisplayisnowswitchedon.
Settingthecreasepositions
2. Movetheselectionswitchup,oneclickatatime,untilthestartupmenuisdisplayed
asshownbelow.
Storingthecreasepositions
3. Oncethecreasepositionsarecorrectlyentered,theycanbestoredasfollows.
(i)Movetheselectionswitchup,oneclickatatime,untilthedisplaycontainstheword
More.
(ii)Movetheselectionswitchtotheright,oneclickatatime,untilthedisplaycontains
theword.Programs
(iii)Movetheselectionswitchdowntoselect SaveAllSettings.
(iv)Movetheselectionswitchtotherighttoselect.Ok
(v)Movetheselectionswitchtotherightortothelefttoselectto.Program1Program9
(vi)Movetheselectionswitchuptosavetheprogramintheselectedprogramnumber.
(vii)Movetheselectionswitchuptoselect Ok.
(i)Movetheselectionswitchtotherighttoselect.Setup
(ii)Movetheselectionswitchdowntoselect.SetCreases
(iii)Movetheselectionswitchtothelefttoselect,ortotherighttoselectTens
Decimals.
(iv)Theor(whicheverhasbeenselected)canthenbeadjustedbyTensDecimals
RotatingtheSelectionSwitch,(clockwisetoincreaseoranti-clockwisetodecrease).
(v)Adjustallotherdigitsforthe1stCreasepositionasdescribedinsteps(iii)and(iv),
(vi)Movetheselectionswitchdowntoselectthe2ndCrease.Thesecondcreasewill
(vii)Setthe2ndCreasepositionasdescribedinsteps(iii)to(v)above.
Furthercreasescanbesetinthisway,uptoamaximumofninecreases.
(I.e.movetheselectionswitchtothelefttoselecttheTensortotherighttoselect
DecimalsandthenrotatetheSelectionSwitchtoadjustitsvalue.
automaticallystartat0000.0.Creasepositionscanbesetinincrementsof0.1mm.
2Creases Program3
Total20
Zero
Setup
Tools Feed
OperatingtheDigicreaser
DigiCreaser

Page12 HANDFEDCREASING
Runningthemachine
5. Torunthejobwiththeselectedsettings.
(iii)Whenthesheetshavebeenfedintothemachineandcreased;movethe
selectionswitchup,toselect,andthenpresstheSystemSwitchStopFeeding
uptostopthemachine.
(i)PresstheSystemSwitchdown,thedisplaywillmomentarilyread PleaseWait
InitiatingHighSpeedLowSpeedandthenreturntoshowor.
Readingstoredprograms
Anyoftheninestoredprogramscanbeaccessedandreadasfollows:-
(i)Fromthestartupmenu,movetheselectionswitchtotherighttoselect.Setup
(ii)Movetheselectionswitchtotheright,oneclickatatime,untilthedisplaycontains
theword.Program
(iii)Movetheselectionswitchdowntoselect,.SelectRetrieveSettings
(v)Movetheselectionswitchtotherighttoselect,.Oki
(v)Movetheselectionswitchtotherightortothelefttoselect,to.Program1Program9
(vi)Movetheselectionswitchuptoselect,.Load
(vii)Movetheselectionswitchupagaintoselect,.Ok
Thedetailsoftheselectedprogramcannowbeviewedoredited.
Paperjamming
Intheeventofapaperjamoccurringwhilstthemachineisoperatingthedisplaywill
read PaperJam. Inordertoremovethepapercausingthejam,movetheselectionswitch
totheleftortotherighttodrivethepaperforwardsorbackwardsinshortpulses.
SettingtheSpeed(HighSpeedorLowSpeed)
4. (i)Movetheselectionswitchtotherighttoselect.Setup
(ii)Movetheselectionswitchtotherightagaintoselect.More
(iii)Movetheselectionswitchupordowntoselector.HighSpeedLowSpeed
(iv)Movetheselectionswitchtotherighttoselect.Ok
(ii)Movetheselectionswitchdowntoselect,andfeedthesheetsindividuallyFeed
intotherollers.
(v)Movetheselectionswitchup,stepbystep,untilthedisplaycontainsthe
word.Feed
OperatingtheDigicreaser

Page13SYSTEM
creasedorperforated.
SettingtheStackerassembly
1. Assemblethestackerunittothemachineasshowninfig13.1below.
Important
Ensurethatthestackerunithasbeenassembledtothemachineproperly.However,
ifithasnot,theconnectiononthemagneticswitchwillbebrokenandthemachine
willnotoperate(seeTroubleshootingpagesfordetails).
Therearetwosideguidesonthestackerunit;alefthanded(fixed)guideandaright
guide.Theguideswillcontrolthewayinwhichthepaperiscollatedbysettingtheir
positionsonthestackerbed.
2.
3.
Placeasinglesheet(fromthestacktobecreased/perforated)ontothestackerbed
againstthe‘lefthand’guide.
Positionthe‘righthand’sideguideontothestackerbedleavingaminimum
clearanceofapproximately1mmeachsideofthesheet.
handed(movable)guideheldonbyamagneticstrip.Thereisalsoalefthandextension
TheStackerAssembly
ThestackerunitontheDigicreaserisusedtocatchthesheetsoncetheyhavebeen
DigiCreaser

Page14 HANDFEDCREASING
TheStackerAssembly
4.
5.
Whilstthesheetisbetweenthetwoguidesonthestackerbed,setthedistance
betweenthetopofthesheetandthebackstopflangestoapproximately5mm.
Forshortersheets,thebackstopcanbeused(asshowninFIG13.1toadjustthe
positionofthepaperstack.

Page15SYSTEM
Perforating
Oncethemachineisset-
Note
Perforatingandcreasingcanbecarriedoutsimultaneously.However,ifany
adjustmentismadetotherollertiltmechanisminordertocompensateforthe
perforationlinebeing’outofsquare’,thismayeffecttheaccuracyofthecrease.If
thisoccurscreasingandperforatingmustbecarriedoutasseparateoperations.
Thecomponentsandtoolsrequiredtoinstalltheperforatorarecontainedinthedespatch
kitsuppliedwiththemachine,theyarelistedbelow.
1offSetofstandardperforation‘56tooth’blades.
1offSetofstandardhardenedanvils.
1offPerforatorstripper.
1offScoringwheel
1off3mmbondhuswrench/allenkey
1off2mmbondhuswrench/allenkey
Theperforatorbladesaresplitintotwomatchinghalves
andarefittedtothedrivewheelsasshowninthephotograph
usingthefourscrewssupplied.
Ahardenedanvilisfittedtothedrivehubasshowninthe
photographalsousingthefourscrewssupplied.Againthe
anvilsaremadefrommatchinghalves.
Important:Theperforatorbladesareverysharpand
caremustbetakenwhilsthandling.
Donotmixthematchingpairsofbladesoranvils.
Perforating‘Spares’kits
Forperforatingandothertypesofpaper,variousspareskitsareavailablewhichcanbe
assembledtothemachineinthesamefashion.Theyarelistedbelowalongwitharange
ofscoringwheels,
Perforatingblades 56teeth PartNumber 1-99-41 – Standardstock/
fineperforations.
28teeth PartNumber 1-99-12 –Mediumstock/
mediumperforations.
20teeth PartNumber 1-99-10 –Heavystock/
coarseperforations.
Anvils StandardPartNumber 1-99-35 –Forallbladetypes
up,theDigicreasercanbeusedtoperforateorcrease.
DigiCreaser

Page16 HANDFEDCREASING
Allofthebladesandanvilsaresuppliedwithfixings.
*Perforatorstripper StandardPartNumber 78-013
*Itisrecommendedthatformultipleperforations,aseparateperforatorstripperisusedfor
everyperforatingbladesetfittedinthecreasingunit.
Settingthemachine
1. Turnthemainssupplytothemachine‘off’.
2. Removethestackerunitandopentheexitguard.
3. Locateandremovetheblades/anvilsfromthedespatchkitsuppliedwiththe
machine.
4. Usingthe2mmallenkey(supplied),loosenthedrivewheelthatistoaccommodate
theblades.
5. Slidethedrivewheelawayfromanyobstructingdrivewheelsorhubsinorderto
mounttheblades.
6. Usingthe2.5mmallenkey(supplied),takeone
ofthematchingpairsandmountontothedrive
wheel.Donotsecuretheblade.
7. Mounttheothermatchingpairtothedrivewheel
asshown(fig16.1).Securethebladestothe
wheelensuringnottoovertightengrubscrew.
8. Markonasinglesheetthedesiredperforating
position.Feedthesheetthroughthemachine
manuallyuntilthemarkcanbeseen.Usethis
marktoassistinfixingthepositionofthe
perforatingdrivewheeltotherollerdriveshaft.
9. Usingthe2mmallenkey,loosenthedrivehub
nearesttheperforatingdrive.Slidethedrivehub
awayfromanyobstructingdrivewheelsorhubs
inordertomounttheanvils.
10. Usingthe2,5mmallenkey,takeoneofthe
matchingpairsofanvilsandmounttothedrive
hub.Donotsecuretheanvil.
FIG16.2
FIG16.1
Perforating

Page17SYSTEM
Perforating
11. Mounttheotheranvilensuringthattheyhavematchedonthedrivehub.Securethe
anviltothehubensuringnottoovertightengrubscrewasshowninfig16.2.
12. Slidethedrivehubtowardstheperforatingdrivewheeluntilthereisaclearance
of0.5mm.
13. Topreventdamagetothebladesortheanvils,donotforcethedrivewheelagainst
thehub.
14. Fixtheperforatorstripperadjacenttothedrivewheelandbladeasshown.
15. Operatethemachineandtesttheperforationsforform.
Itisimportantthatthedrivehubsarearrangedevenlyacrossthewidthofthepaper
inordertoreducetheriskofjamming.
Formultipleperforationsrepeattheaboveprocedure.
Alwaysremovebladesandanvilsoncetheperforatingoperationhasbeen
completedtoavoidmarkingondigitalordelicatemedia.
5
2
1
3
4FIG17.1
Fig17.1
14
25
3
demonstratesatypicalset-upforperforatingsheets.
PerforatingdrivewheelwithmountedbladesDrivehubwithmountedanvils
PerforatorstripperStandarddrivehub
Standarddrivewheel
DigiCreaser

Page18 HANDFEDCREASING
TheBladeAssembly
Adjustingthebladepressure(nopaperrequired)
1.(i)Switchthepower‘on’byturningtheEmergencystopbuttonclockwisetoreleasethe
safetylatch.Thedisplayisnowswitchedonandwillshowthestartupmenuas
shownbelow.
(ii)Movetheselectionswitchtothelefttoselect.Tools
(iii)Movetheselectionswitchdowntoselect.SetBladePressure
(iv)Pressthesystemswitchdown.
(v)Movetheselectionswitchtotheright,themachinewillactivateandthebladewill
movetotopdeadcenter.Thedisplaywillnowread BladeismovingtoTOPDEAD
CENTERBladePressureMayNowBeAdjustedSeeandthenchangetoread
OperatorsManual.
2.Raisetheexitguard
3.Usinga6mmallenkey,unlocktheshoulderbolts(labelledwithscaletransfer)
positionedateachendofthecreasingblade.
4.Turntheadjustmentcamtoadjustthebladepressure.Increasingthegradientonthe
scalewillincreasethebladepressure.
5.Ensurethattheshoulderboltsarelockedaftersetting.
Thediagrambelowdemonstratestheadjustmentofthebladepressure
2Creases Program3
Total20
Zero
Setup
Tools Feed

Page19SYSTEM
TheBladeAssembly
Ifthebladesetismisaligned,themediabeingdrivenwillbesubjecttoscoringoreven
tearingatanypointalongthecreaseline. Pleasenotethattoavoiddamagetothe
bladeset,adjustmentshouldonlybemadeinsmallincrements. Thebelowsketch
demonstrateshowthebladealignmentcanbecarriedout.
Adjustmentcanbemadeateitherofthebladeoranvil.Thetwoclearanceholesposi-
tionedabovetherollertiltmechanismarethefrontalignment(oneforblade,oneforanvil).
Thetwoholesarerepeatedonthebackofthemachineforthebackalignment.
1. Removethestackerunitfromthemachine
2. Unlockandcentralisetherollertiltmechanisminordertolocatetheheadsofthe
frontalignmentscrews.
3. Usinga3mmallenkey,loosenthecapheadtypelockingscrewslocatedonthe
frontfaceatbothendsoftheblade/anvilasshownbelow.
4. Usinga4mmallenkey,locatethetwofrontorbackalignmentscrewsintheside
frameinordertoadjusttheblade/anvil.
5. Theupperscrewofthetwo,willadjusttheupperblade/anvilwhereasthe
lowerscrewwilladjustthelowerblade/anvilbothinverysmallincrements.
6. Inordertoobtaintherequiredposition,adjusteitherthebladeortheanvilbya
smallamountandthenoperatethemachinetotesttheformofthecrease.
Repeattheexerciseuntilcentralisationislocated.
7. Usinga3mmallenkey,lockthecapheadtypescrews(asperstep3)onboththe
upperandlowerblade/anvil.
Adjustingthebladealignment
Itisextremelyimportantthatthebladeandanvilassemblywithinthecreasingunitis
correctlyaligned.Misalignmentofthebladeoranvilcanleadtodamagedprofilesand
subsequentlypoorqualitycreasingsoitmust,therefore,becorrectedimmediately.
Digicreaser

Page20 HANDFEDCREASING
1. Beforeremovingthebladeassembly,ensurethatthelowerblade/anvilisNOT
at‘topdeadcentre’,Switchthemachineoff.
2. Removethestackerunitandlifttheexitguard.
BladeExtractorTools3. Usinga6mmallenkey,loosenthesocket
headscrewslocatedinsidetheblade
adjustmentcams.Removethescrewsand
thebladeadjustmentcams.
4. Insertthebladeextractortools(70-055-01&
70-055-02)intotheholesintheadjustment
links,asshown.Pushdownwardsonthe
handlesofthebladeextractortoolsto
releasethebladeassemblyfromthepower
links.
5. Slidethebladeassemblyoutofthecreasing
unitandlayitonaflatsurface.
6. Slidetheadjustmentlinksawayfromthe
dowelslocatedintheendsoftheblades/
anvilsasshowninthephotograph(left)
7. Placethenewbladesetintoposition.
Checkthattheeccentricshoulderboltson
thelinkplateshavebeenpositionedas
showninfig20.1.
8. (Upperblade/anvilonly)
Slidetheadjustmentlinksontothedowels.
9.Slidethenewbladesetintotheslotsofthe
creasingunitasshowninfig.21.1.
Locatethebladeextractortoolsintotheholesin
theadjustmentlinksasshown.Pullthehandles
ofthebladeextractortoolsupwardstoengage
thebladeassemblybackintothepowerlinks.
10. Setthecamgraphicsforbothendsoftheblade/
anviltotheirlowestpointonthescale(ie.When
themarkonthescalereachesthemarkoncam
holder)Fastenthesocketheadscrewsonthe
adjustmentcamsuntiltheyaretight.
FIG20.1
ReplacingBladeSet