Morgana DigiBook 200 User manual

Morgana DigiBook 200
Automatic PUR Perfect
Binding Machine
Instruction Manual

Digibook 200
rev.0.1UL ID01460
OPERATOR MANUAL
Translation of the original instructions
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MB 200
rev.0.1UL ID1460
REVISIONE DATA MOTIVO
0.0 01/02/2017 Prima edizione
0.1 20/03/2017 Tab. fusibili, avvertenze, indirizzo
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CONTENTS
1. INTRODUCTION...................................................................................... 5
1.1 DECLARATION OF CONFORMITY ................................................................. 6
1.2 CAUTION LABELS...........................................................................................7
1.3 SAFE OPERATION........................................................................................... 8
1.3.1 GENERAL.................................................................................................................. 8
1.3.2 USER QUALIFICATION ............................................................................................ 8
1.3.3 MACHINE OPERATORS ........................................................................................... 8
1.3.4 GUIDELINES FOR SAFE OPERATION .................................................................... 9
1.3.5 PERSONAL PROTECTIVE EQUIPMENT ................................................................. 10
1.4 RESIDUAL RISKS ............................................................................................11
1.5 INTENDED USE................................................................................................12
2. TRANSPORT ........................................................................................... 13
3. DISPOSAL ............................................................................................... 13
4. STORAGE................................................................................................ 14
5. GENERAL DESCRIPTION ..................................................................... 15
5.1 TECHNICAL SPECIFICATIONS....................................................................... 15
5.2 ELECTRICAL SPECIFICATIONS..................................................................... 16
5.3 PNEUMATIC SPECIFICATIONS ...................................................................... 16
5.4 PARTS IDENTIFICATION.................................................................................17
5.4.1 CLAMP UNIT (3)........................................................................................................ 18
5.4.2 MILLING UNIT (2)...................................................................................................... 18
5.4.3 GLUE UNIT (7)........................................................................................................... 18
5.4.4 PRESS UNIT (6) ........................................................................................................ 18
5.4.5 GLUE & CLEANER TANKS ...................................................................................... 19
5.4.6 WASTE VACUUM ...................................................................................................... 19
5.4.7 CONTROLS AND INDICATORS................................................................................ 20
5.4.8 ACCESSORIES ......................................................................................................... 20
5.5 OPERATOR PANEL..........................................................................................21
5.5.1 MAIN PAGE ............................................................................................................... 21
5.5.2 MACHINE PRE-SET ICON (1) ................................................................................ 22
5.5.3 CARRIAGE PARAMETERS (2)................................................................................. 23
5.5.4 GLUE UNIT (3)........................................................................................................... 24
5.5.5 STAND-BY FUNCTION.............................................................................................. 26
5.5.6 PRESS UNIT (4) ........................................................................................................ 27
5.5.7 JOB MEMORY (5)...................................................................................................... 28
5.5.8 SETTINGS PAGE (6) ................................................................................................. 30
5.5.9 MACHINE SPEED CAUTION PAGE (9).................................................................... 32
5.5.10 ALARMS SCREEN (10)............................................................................................. 32
5.5.11 PROCESSING TYPE PAGE (13)............................................................................... 33
5.5.12 BOOKS COUNTER PAGE (14) ................................................................................. 34

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6. INSTALLATION........................................................................................ 35
6.1 PHYSICAL CHARACTERISTICS OF THE POSITIONING AREA ................... 35
6.2 FLOOR..............................................................................................................35
6.3 LIGHTING .........................................................................................................35
6.4 ENVIRONMENTAL CONDITIONS.................................................................... 35
6.5 POSITIONING AND WORKSPACES ............................................................... 36
6.6 LAYOUT ............................................................................................................ 37
6.7 POWER CONNECTION....................................................................................38
6.7.1 EARTH CONNECTION.............................................................................................. 38
6.8 PNEUMATIC CONNECTION ........................................................................... 39
7. OPERATION AND USE ........................................................................... 40
7.1 PREPARATION OF THE MACHINE................................................................. 40
7.1.1 GLUE TANK LOADING ............................................................................................. 40
7.1.2 CLEANER LOADING ................................................................................................ 45
7.1.3 MEASURING THE BOOK ......................................................................................... 48
7.2 START PROCESSING...................................................................................... 49
7.2.4 GLUE REACTIVATING PROCEDURE ...................................................................... 49
7.2.5 COVER POSITIONING .............................................................................................. 52
7.2.6 LAUNCH .................................................................................................................... 54
8. MACHINE CLEANING............................................................................. 57
8.1 END OF WORK CLEANING.............................................................................58
8.2 SPINE GLUE EXTRUDER CLEANING PROCEDURE .................................... 60
8.3 SIDE GLUE EXTRUDERS CLEANING PROCEDURE .................................... 62
8.4 CLEANING DETAILS........................................................................................64
8.5 GLUE SYSTEM DRAINAGE ............................................................................66
9. MAINTENANCE....................................................................................... 71
9.1 PINS LUBRICATION........................................................................................71
9.2 DEEP CLEANING OF GLUE UNIT CLAMP..................................................... 73
9.3 COATING HEAD DEEP CLEANING ................................................................ 75
9.4 FUSE LIST ........................................................................................................ 78
10. PROBLEMS - SOLUTIONS..................................................................... 79
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1. INTRODUCTION
It is essential for operator safety and correct use of the machine reading this
manual of use and maintenance.
This manual describes how to use the machine, the conguration of the basic operations work. This
manual was written so as to be easily understandable even to those users who have never used
this type of machine. To ensure that the machine provides maximum performance read this manual
carefully before using it. After reading, keep this manual in a safe place and consult it as needed.
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1.1 DECLARATION OF CONFORMITY
DICHIARAZIONE DI CONFORMITÀ CE DIRETTIVA CE PER MACCHINE 2006/42/CE, E
SEGUENTI DIRETTIVE EUROPEE (ALLEGATO IIA)
CE CONFORMITY DECLARATION DIRECTIVE FOR MACHINES 2006/42/CE,
AND FOLLOWING EUROPEAN DIRECTIVES (ANNEX IIA)
•COSTRUTTORE - MANUFACTURER:
K.G.S.SRL Via della Tecnica,37 - 35035 - Mestrino (PD) Italy
•RESPONSABILE DELLA COSTRUZIONE DEL FASCICOLO TECNICO - RESPONSIBLE
FOR PREPARING THE TECHNICAL DOSSIER: RACCANELLO ROBERTO
CON LA PRESENTE DICHIARIAMO CHE LA FABBRICAZIONE DEL / WE HEREWITH DECLARE
THAT THE MANUFACTURE OF:
•MODELLO TIPO / MODEL TYPE : 200-B (DIGIBOOK)
•MATRICOLA / SERIAL : MB200-XXXX
•ANNO DI COSTRUZIONE / MANUFACTURED IN: 2017
CORRISPONDE ALLE SEGUENTI DISPOSIZIONI NELLA VERSIONE ATTUALMENTE VALIDA /
IS IN AC-CORDANCE WITH THE FOLLOWING DIRECTIVES AS IT IS :
• Direttiva CE per Macchine 2006/42/CE / Directive 2006/42/CE
•Direttiva EMC 2014/30/UE / EMC Directive 2014/30/UE
•Direttiva sulla Bassa tensione 2014/35/UE / Low Voltage Directive 2014/35/UE
NORME ARMONIZZATE APPLICATE , IN PARTICOLARE
HARMONIZED STARDARDS, IN DETAIL :
• EN 1010
• EN 60 204-1
• EN 61 000-6-2, EN 61 000-6-3, EN 61 000-6-4
• EN 60950
Mestrino, (PD) Italy
__/__/2017
Dott. Marco Alfredo Tumaini
K.G.S. s.r.l. con socio unico
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1.2 CAUTION LABELS
During the manual and applied to the machine uses the following symbols to alert of any danger to
persons and / or property damage.
In extreme cases of non-compliance can cause damage to persons or property.
CAUTION! You place before certain procedures. His failure to comply may result
in injury to the operator, maintainer, installer or the machine.
CAUTION! Sharp blades!
Cut Risk
CAUTION! Electrical voltage!
Risk of electric shock
CAUTION! Hot surfaces!
Risk of burns.
CAUTION! Risk from rotating parts! Risk of crushing.
CAUTION! Hazardous moving parts, do not attempt ngers and other body parts.
CAUTION! Risk from rotating parts! Risk of crushing
CAUTION! Hazardous moving parts, do not attempt ngers and other body parts.
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1.3 SAFE OPERATION
1.3.1 GENERAL
The manufacturer guarantees that the contents of this manual are in accordance with the procedures
required by the machine. The manufacturer shall not therefore be liable for any use of the machine
in a manner inconsistent with the information contained in this manual.
1.3.2 USER QUALIFICATION
This machine is intended to be used by a single operator!
The operator must be fully trained on how to act in the occurrence of possible faults, malfunctions or
hazards to themselves or others, and must meet the following requirements:
Immediately stop the machine in case of emergency by acting the emergency button (red button
installed on board of the same). Do not attempt to go beyond the tasks and technical knowledge.
Immediately inform their superior responsible in case of problems, and avoid taking personal
initiatives.
It is assumed that the operator has at least the following requirements:
▪General culture and specic enough to level, each for its expertise, to read and understand the
contents of the manual in the parts that concern him, including the correct interpretation of the
drawings and diagrams electrical, pneumatic and hydraulic systems;
▪Ability to correctly interpret the symbols and video messages;
▪overall knowledge of the machine and the plant in which it is inserted;
▪Experience in the use of binding technology;
▪Ability and knowledge to take action in case of an emergency and uses protective equipment.
1.3.3 MACHINE OPERATORS
OPERATOR: Standard use of the machine, with the possibility of parameter settings, load glue,
aspirator emptying and nal cleaning work.
TECHNICAL OPERATOR: glue emptying and machine cleaning.
TECHNICAL INSTALLATION: opening the electrical panel and interventions on electrical system
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1.3.4 GUIDELINES FOR SAFE OPERATION
The application of procedures other than those specically described in this manual may cause
operational errors. Carefully read the safety instructions in this manual.
The manufacturer is relieved from any liability arising from an arbitrary and improper use of the
machine, such as:
▪Use of the machine by untrained personnel;
▪Use contrary to the applicable law;
▪Incorrect Installation;
▪Defective power supply and / or pneumatic supply;
▪Total or partial disregard of the instructions of use;
▪Changes or other actions not authorized by the manufacturer;
It’s forbidden to remove or render inoperative the guards provided for the safety of persons, as well
as tampering with and / or modify, even partially, the safety devices installed on the machine. In case
of alarm due to the intervention of the safety, the operator must request the immediate intervention
of the qualied maintenance personnel.
It is forbidden to intervene on the screws marked with red or yellow tracer. The intervention
on these screws leads to a malfunction of the machine.
The manufacturer declines all responsibility in case of any damage to persons, animals or property,
caused by the tampering of the protections.
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Toll Free: 1-800-944-4573
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