Morgana DigiBook 300r2 User manual

rel. 03.00
Operator Manual
DigiBook 300r2
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Operator Manual Digibook 300
2 rev. 3.00
Summary
1INTRODUCTION__________________________________________________5
1.1 SYMBOLS OF SAFETY_______________________________________________________________7
1.2 SYMBOLS OF PROHIBITION AND OBLIGATORINESS _______________________________________8
1.3 THE SAFETY DURING THE USE OF THE MACHINE_________________________________________9
1.3.1 general ________________________________________________________________________ 9
1.3.2 SAFETY WARNINGS ______________________________________________________________ 9
1.4 SAFETY CLOTHING _______________________________________________________________10
1.5 INSTALLATION OF ELECTRICAL CABLES AND PIPES______________________________________11
1.6 SAFETY EQUIPMENTS IN THE PERFECT BINDER _________________________________________11
1.6.1 Emergency button ______________________________________________________________ 11
1.6.2 Green button for start cycle ____________________________________________________ 12
1.6.3 SAFETY light curtains ___________________________________________________________ 12
1.6.4 Protection plate of the milling station____________________________________________ 13
1.6.5 MAIN SWITCH __________________________________________________________________ 13
1.7 RISKS __________________________________________________________________________14
1.8 PURPOSE _______________________________________________________________________15
1.8.1 uses not provided, uses prohibited _______________________________________________ 15
2TECHNICAL SHEET MASTERBOOK300________________________________16
2.1.1 Electrical _____________________________________________________________________ 18
2.1.2 Pneumatics ____________________________________________________________________ 18
Air quality provided to the Perfect Binder _______________________________________________ 19
DIN ISO 8573-1 –air quality class ________________________________________________________ 19
3ACCESSORIES __________________________________________________20
4TRANSPORTATION ______________________________________________21
5STORAGE _____________________________________________________23
6LAYOUT ______________________________________________________24
7POSITIONING AND WORKSPACES____________________________________24
8INSTALLATION _________________________________________________26
8.1 TECHNICAL STAFF FOR THE INSTALLATION ___________________________________________26
8.2 PHYSICAL CHARACTERISTICS OF THE AREA OF PLACEMENT ______________________________26
8.3 SUPPORT SURFACE _______________________________________________________________26
8.4 WEATHER PROTECTION ___________________________________________________________26
8.5 LIGHT _________________________________________________________________________27
8.6 ENVIRONMENTAL CONDITIONS______________________________________________________27
8.7 ELECTRICAL CONNECTION _________________________________________________________28
8.7.1 Ground connection _____________________________________________________________ 28

Operator Manual Digibook 300
3 rev. 3.00
9TRAINING OF THE OPERATOR ______________________________________29
10 POWER ON ____________________________________________________30
10.1 FUNDAMENTALS ____________________________________________________________________31
10.2 ELECTRICAL CONNECTION _____________________________________________________________33
10.3 PNEUMATIC CONNECTION _____________________________________________________________33
10.4 DESCRIPTION OF THE GROUPS __________________________________________________________34
10.5 CHIPS ASPIRATOR ___________________________________________________________________37
10.7 PUR TANK OPENING AND CLOSING,AND GLUE LOADING._________________________________________39
10.7.1 Opening of the PUR tank ________________________________________________________ 39
WARNINGS ON THE OPENESS OF PUR TANK________________________________________________ 39
10.7.2 preparation and loading of the pur glue __________________________________________ 41
10.7.3 Cleaner loading ________________________________________________________________ 43
11 FUNCTIONS OF THE PERFECT BINDER________________________________45
11.1 HOME PAGE________________________________________________ ERROR!BOOKMARK NOT DEFINED.
11.2 HOME PAGE________________________________________________ ERROR!BOOKMARK NOT DEFINED.
11.3 NAVIGATION MENU OF THE PARAMETER PAGES ________________________ ERROR!BOOKMARK NOT DEFINED.
11.4 FAST CONFIGURATION OF THE BOOK _______________________________ ERROR!BOOKMARK NOT DEFINED.
11.4.1 Navigation Through the menus_____________________________Error! Bookmark not defined.
11.4.2 Page to display production meters_________________________Error! Bookmark not defined.
12 PAGE FOR TIMER MANAGEMENT ____________ ERROR! BOOKMARK NOT DEFINED.
13 PAGES OF ALARMS ______________________ ERROR! BOOKMARK NOT DEFINED.
14 PARAMETERIZATION OF EACH GROUP _______________________________51
14.1 PARAMETER OF CLAMP /FEEDER _________________________________ ERROR!BOOKMARK NOT DEFINED.
14.2 PARAMETER OF THE MILLING STATION ______________________________ ERROR!BOOKMARK NOT DEFINED.
14.3 PARAMETER OF THE GLUE HEAD __________________________________ ERROR!BOOKMARK NOT DEFINED.
14.4 TEMPERATURE OF THE HEAD AND THE PRE-MELTING UNIT ________________ ERROR!BOOKMARK NOT DEFINED.
14.4.1 Head glue processing information __________________________Error! Bookmark not defined.
14.5 PARAMETER OF THE PRESS _____________________________________ ERROR!BOOKMARK NOT DEFINED.
14.6 PARAMETER OF THE COVER _____________________________________ ERROR!BOOKMARK NOT DEFINED.
15 ACCESS TO THE PAGES OF THE MANUAL HANDLINGERROR! BOOKMARK NOT DEFINED.
15.1 MANUAL MOVEMENTS OF THE CLAMP _______________________________ ERROR!BOOKMARK NOT DEFINED.
MANUAL MOVEMENTS OF THE FEEDER ___________________________________ ERROR!BOOKMARK NOT DEFINED.
15.2 MANUAL MOVEMENTS OF THE MILLING STATION _______________________ ERROR!BOOKMARK NOT DEFINED.
15.3 MANUAL MOVEMENTS OF THE GLUE HEAD ___________________________ ERROR!BOOKMARK NOT DEFINED.
15.4 MANUAL MOVEMENTS OF THE PRESS _______________________________ ERROR!BOOKMARK NOT DEFINED.
15.5 MANUAL MOVEMENT OF THE COVER _______________________________ ERROR!BOOKMARK NOT DEFINED.
16 OPERATION OF THE SYSTEM IN STANDBY _____ ERROR! BOOKMARK NOT DEFINED.
17 CLEANING USING CLEANER AND LOADING GLUE ERROR! BOOKMARK NOT DEFINED.
18 PAGE OF JOB MANAGEMENT_______________ ERROR! BOOKMARK NOT DEFINED.

Operator Manual Digibook 300
4 rev. 3.00
18.1 PAGE OF JOB MANAGEMENT_____________________________________ ERROR!BOOKMARK NOT DEFINED.
19 GLUE RECOVERY PROCEDURE______________________________________64
20 COVER POSITIONING _____________________________________________67
PREPARATION OF THE MACHINE TO PRODUCE A BOOK._____________________69
21 CLEANING THE MACHINE _________________________________________72
21.1 PROCEDURE TO CLEAN THE SPINE GLUE EXTRUDER.____________________________________________73
21.2 PROCEDURE TO CLEAN THE GLUE SIDE EXTRUDERS.____________________________________________75
21.3 “END OF JOB”CLEANING _____________________________________________________________78
21.4 DETAILS CLEANING_________________________________________________________________80
22 PROBLEMS - SOLUTIONS __________________________________________83
22.1 CHIPS ASPIRATOR –LESS VACUUM: ___________________________________________________83
22.2 CLAMP –IT DOES’T START:____________________________________________________________83
22.3 IRREGULAR GLUE START /STOP : ___________________________________________________83
22.4 MILLING STATION –IRREGULAR CUT AND NOTCHING: _______________________________________83
22.5 COVER PLATE MILLING STATION –IT DOES’T OPEN /CLOSE CORRECTLY: _________________________83
22.6 HEAD -OUT OF TOO MUCH OR LITTLE GLUE: ___________________________________________83
22.7 PRESS ________________________________________________________________________84
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Operator Manual Digibook 300
5 rev. 3.00
1INTRODUCTION
THE READING OF THIS OPERATOR AND MAINTE-
NANCE MANUAL IS FUNDAMENTAL FOR THE SAFETY
OF THE USER AND FOR THE PROPER USE OF THE
EQUIPMENT.
We thank you to have bought our product. This machine has been designed specifically
for your job and your applications, and provides a high quality production and a wide
range of functions.
This manual describes how to use the machine, starting from the configuration phase to
the most important operations. This manual has been written in order to be easily un-
derstood also by user not trained about the use of this kind of machine. For the best use
of the equipment, please read carefully this manual before to use the machine. After
reading, we suggest saving the manual in a safety place and don’t hesitate to read him
when necessary.
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Operator Manual Digibook 300
6 rev. 3.00
DECLARATION THAT THE MACHINE IS IN SPECIFICATION TO THE EEC
DIRECTIVE CONTROLLING THE MACHINES 2006/42/CE,
(AND FOLLOWING EEC DIRECTIVES)
We declare that the production of:
Product: Perfect Binder
Model/Type: Digibook 300
Serial Number: MB300-....
Year of construction: 2012
Follows the actual releases of the EEC Controlling Directives:
EEC Directive 2006/42/CE;
EMC Directive 89/336/CEE;
Directive controlling the Low Voltage 2006/95/CEE
And in particular the following Directives:
EN 1010
EN 60 204-1
EN 61 000-6-2, EN 61 000-6-3, EN 61 000-6-4
Assago , (MI) Italy
__/__/2012
K.G.S. S.R.L.
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Operator Manual Digibook 300
7 rev. 3.00
SAFETY
1.1 SYMBOLS OF SAFETY
In the manual some symbols are used to inform about dangerous situations for people
and/or things.
The following symbols mean dangerous situations for people and/or things.
If you don’t follow carefully the appropriate procedures, damages can occur to people
and/or things and in extreme situations also fatal accidents. Together with the symbols
it is written also what to do.
Attention –General danger!
Attention –Electrical voltage!
Risk of electric shock.
Attention –Sharp blades!
Risk of cut.
Attention –Hot surfaces!
Risk of burn.
Attention –Risk of rolling parts!
Risk of crushing.
Attention –Risk of moving chain!
Risk of crushing.
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Operator Manual Digibook 300
8 rev. 3.00
In case of not warning of the symbols damages, also great, can hap-
pen to the machine and to the accessories.
1.2 SYMBOLS OF PROHIBITION AND OBLIGATORINESS
This symbol means a prohibition.
This symbol means an imperative.
This symbol means that it is mandatory to read in this manual infor-
mation regarding specific topics (for ex. related to the specifications
of the electric and pneumatic connection).


MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Operator Manual Digibook 300
9 rev. 3.00
1.3 THE SAFETY DURING THE USE OF THE MACHINE
1.3.1GENERAL
The manufacturer guarantees that the contents of this manual are in specification with
the procedures required by the machine. The manufacturer therefore will be not re-
sponsible if the machine will be used in a different way.
1.3.2 SAFETY WARNINGS
Before the use of the machine, please read carefully the manual.
Save the manual for further needs.
By apply different procedures, and not the specific procedures described in the manual,
can produce operational problems.
Please, read carefully the following Safety rules.
It is forbidden to use the machine when occurs one of the following situ-
ations:
in explosive environment;
in flammable atmosphere;
in excessive durst environments.
Danger!
Failure to comply with some or all the instructions listed in this manual
could cause damage to the machine and / or personal injury. The manu-
facturer is not responsible for an arbitrary and improper use of the ma-
chine such as:
Using the machine by untrained personnel;
Use contrary to law;
Incorrect installation;
Defects in electrical power and / or pneumatic;
Partial or total failure to comply with the instructions;
Lack of maintenance and / or use of aftermarket parts;
Changes or other actions not authorized by the manufacturer;

MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Operator Manual Digibook 300
10 rev. 3.00
1.4 SAFETY CLOTHING
Clothing to use during the cleaning and /or maintenance operations
Eye protection against any spray of PUR glue or high temperature
cleaner
Respiratory Mask
Protective gloves
Tight clothing, to avoid that they remain engaged with protruding parts.
Long hair must be covered or otherwise collected by using e. g. a protective screen.
Do not wear watches or jewels.
Safety clothing
The safety clothing IS NOT INCLUDED in the machine and must be
procured by the machine user.
The operator should wear clothing appropriate to the situation
and specially during the following operations:
-Maintenance
-Replacing of the PUR glue
-Cleaning of the PUR system
a) Eye protection against any spray of PUR glue or high tempera-
ture cleaner
b) Respiratory Mask
c) Protective gloves for high temperature
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920