Morgana Plockmatic BM 60 User manual

Morgana Systems Limited ▪ United Kingdom ▪ www.morgana.co.uk ▪ Telephone: ( 01908 ) 608888 ▪ Facsimile: ( 01908 ) 692399
Booklet Maker BM 60
Operator Manual
Doc No. T10171

BOOKLET MAKER BM 60
Operating Instruction
Booklet Maker Reference
Part no: 60249
Doc no: T10171
Rev. date: 5 apr 2013

T10170 OPERATOR MANUAL BM 60
3
TABLE OF CONTENTS
1. Introduction
1.1 Applications......................................................................................................................... 5
1.2 Safety notices ..................................................................................................................... 5
1.2.1 Notation conventions..................................................................................................................5
1.2.2 General safety............................................................................................................................6
1.2.3 Operational safety ......................................................................................................................7
1.2.4 Safety notes ...............................................................................................................................8
1.2.5 Safety measures when using the Belt Stacker...........................................................................9
2. Installation
2.1 Installation..........................................................................................................................11
3. Getting to know the Booklet Maker
3.1 Main components ............................................................................................................. 13
3.2 Infeed section, upper ........................................................................................................ 14
3.3 Infeed section, lower......................................................................................................... 15
3.4 Stapling section ................................................................................................................ 16
3.5 The control panel .............................................................................................................. 17
3.6 Accessories (optional)....................................................................................................... 18
4. Operator instructions
4.1 Settings............................................................................................................................. 19
4.1.1 Stapling and folding..................................................................................................................19
4.1.2 Folding only..............................................................................................................................20
4.1.3 Block stapling, option 1 ............................................................................................................21
4.1.4 Block stapling, option 2 ............................................................................................................22
4.1.5 Corner stapling vertical, option 1..............................................................................................23
4.1.6 Corner stapling vertical, option 2..............................................................................................24
4.1.7 Corner stapling horizontal ........................................................................................................25
4.1.8 Anvil settings ............................................................................................................................26
4.2 Operation .......................................................................................................................... 27
5. Remarks
5.1 Maintaining the rollers....................................................................................................... 28
5.2 Transport........................................................................................................................... 28
6. Accessories (optional)
6.1 Delivery Tray No 600033 .................................................................................................. 29
6.2 Belt Stacker No 600041.................................................................................................... 29
6.3 Adapter No 600042........................................................................................................... 30
6.4 Corner Stapling Guide No 600003.................................................................................... 30
6.5 Loop Stapler No 607056................................................................................................... 30
7. Specications
7.1 Specication table............................................................................................................. 31

OPERATOR MANUAL BM 60 T10170
4

T10170 OPERATOR MANUAL BM 60
5
1. Introduction
The BM 60 automatic Booklet Maker combines features from large and advanced systems
into one compact unit designed to meet the highest demands for productivity, safety and
ease of operation.
1.1 Applications
1. Stapling and folding
2. Folding only
3. Block stapling
4. Corner stapling vertical
5. Corner stapling horizontal
1 5432
1.2 Safety notices
Prior to start up – read the Operator Manual and observe the safety notes!
Please forward all safety instructions to other users of this machine.
1.2.1 Notation conventions
Whenever necessary, the following points for attention are indicated in this manual.
WARNING:
This remark in the text means a potential danger of injuries to the operator.
CAUTION:
This remark in the text means a potential risk of machine damage.
NOTE:
This sign refers to remarks for making the operation much easier. You get practical hints to
assist you in the machine operation.

OPERATOR MANUAL BM 60 T10170
6
1.2.2 General safety
The following points are brought to the attention of the user of this unit:
1. This machine was manufactured according to the latest technical development and
the recognized safety regulations. Nevertheless, the usage of this system could pose
dangers to the operator‘s life and limb or impair the machine functions.
2. This machine is destined for specic purpose only. Any use going beyond this specic
purpose is regarded as beyond the determination. The manufacturer will not be liable
for damages resulting from any use beyond the determination, unallowed operation,
respectively. The user alone bears the risk.
3. For your own safety please observe the information labels on your machine and the
hints given in the text.
4. The manufacturer will not be liable for modications made at the machine on your own
and damages resulting thereof.
EC declaration of conformity and the mark CE will be invalidated, if you make changes
at the machine or at the individual components.
5. For all questions concerning service and repair contact your sales representative in
charge.
6. The machine is to be used only by authorized and instructed persons. The responsibil-
ities on operating the machine have to be strictly laid down and observed so that there
are no unclear competences regarding safety aspects.
7. The operator‘s manual always has to be available at the PLACE OF USE of the
machine.
8. In the interest of technical development the company reserves the right to make
alterations to specications without prior notice!
WARNING: It is the duty of the service staff to correctly instruct the operator and to
point out specic dangers and possible operating errors.
NOTE: The indications like front and rear, left and right refer to the paper transport
direction.

T10170 OPERATOR MANUAL BM 60
7
Always connect the equipment to a properly grounded power source receptacle. In doubt,
have the receptacle checked by a qualied electrician.
WARNING: Improper connection of the equipment grounding conductor can result in
electrical shock.
Always follow all warnings marked on, or supplied with, the equipment.
Always locate the equipment on a solid support surface with adequate strength for the
weight of the machine.
Always exercise care in moving or relocating the equipment.
Always keep magnets and all devices with strong magnetic eld away from the machine.
Never use a ground adapter plug to connect the equipment to a power source receptacle
that lacks a ground connection terminal.
Never attempt any maintenance function that is not specically described in this
documentation.
Never remove the covers or guards that are fastened with screws.
Never install the unit near a radiator or any other heat source.
Never override or “cheat” electrical or mechanical interlock devices.
Never operate the equipment if you notice unusual noises or odours. Disconnect the
power cord from the power source receptacle and call your customer service engineer to
correct the problem.
Attention to the following notes ensures the continued safe operation of your equipment.
1.2.3 Operational safety

OPERATOR MANUAL BM 60 T10170
8
1.2.4 Safety notes
• Preserve this operator manual carefully for later use.
• Lay the power cord in a way that nobody will stumble over it. Do not place things on the
cord.
• The machine should be protected against humidity.
• The vent holes serve for air circulation to protect the machine from overheating. Make
sure that the holes are not covered.
WARNING: Objects or liquids must never penetrate the machine  Danger of life!
WARNING: Pull mains plug before cleaning and care!
WARNING: Observe the legal regulations of the local institutions concerning protective
clothing and preventive measures.
Keep your hands off moving, rotating or cutting assemblies.
Wear proper protection for the head (e.g. hairnet) to prevent dangers caused
by loosely hanging hair.
Pieces of jewellery, wristwatches or other comparable objects must not be
worn during operation due to possible dangers.
NOTE: If the machine is not used over an extended period it should be unplugged to
prevent damage in the case of overload.
• Do not use any uid or aerosol purier.
The best suitable for cleaning is a slightly moistened cloth.
• In the case of the following conditions the machine must be unplugged and checked by
a qualied service technician:
a)Power cord or plug damaged.
b )Liquid has penetrated the machine.
c) The machine has been exposed to moisture.
d)The machine is not working according to the operator’s manual and no
improvement has been brought about with the help of the manual.
e) The machine has been dropped and/or the housing damaged.
f)The machine is showing clear signs of defects.
• For repair use only the original spare parts or those spare parts that correspond to the
original parts.
• For all questions concerning service and repair contact your SALES representative in
charge. In this way the operating safety of the machine is ensured.

T10170 OPERATOR MANUAL BM 60
9
1.2.5 Safety measures when using the Belt Stacker
WARNING: If the Belt Stacker is used and the machine is placed on a Base, the Tilt
Protection bars must be installed. They are indicated in the picture below.
Belt Stacker
Tilt Protection bars
Base