morse 80APS User manual

MORSE MFG. CO., INC. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518
Phone: [phone] • Fax: [phone] • Email: [email protected] • Website: morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL80APS (0615-0218) (Updated 23 Mar, 2018 2:51 PM) 1
The Specialist In Drum Handling Equipment
Model 80APS
Mobile-Karrier
for 55-Gallon Plastic or Steel Drum
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . . . . . . . 3
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . 4
Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 5 - 6
Operator’s Manual
for Morse Mobile-Karrier
for 55-Gallon Plastic or Steel Drum
Model 80APS
Serial Number 0615 to 0218 (MMYY)
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyandefciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts. Inspect saddle
assembly for proper operation. Perform necessary load test,
inspections, operator training, etc.

The Specialist In Drum Handling Equipment
Model 80APS
Mobile-Karrier
for 55-Gallon Plastic or Steel Drum
Operator’s Manual for Model 80APS Morse Mobile-Karrier for 55-Gallon Plastic or Steel Drum
Serial Number 0615 to 0218 (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL80APS (0615-0218) (Updated 23 Mar, 2018 2:51 PM) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position
before transporting.
WARNING - The Mobile-Karrier is designed to handle one drum of the types listed at the top of page
3. Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT
exceed the weight capacity of 800 Lb. (363 kg).
WARNING - Level Floors Only
Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.Donotuseonslopedsurfaces,
ramps,irregularordebrisstrewnoors.
WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto
theMorsemachinerywithoutfactoryauthorization.Anymodicationsmayvoidthewarranty.This
machinewasdesignedtoperformaspecicjobandalterationsmayresultininjurytooperatoror
machine.
WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate
tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal
injury.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION -DONOTallowdrumtoimpactonoor,ground,ordumpingstation,etc.

The Specialist In Drum Handling Equipment
Model 80APS
Mobile-Karrier
for 55-Gallon Plastic or Steel Drum
Operator’s Manual for Model 80APS Morse Mobile-Karrier for 55-Gallon Plastic or Steel Drum
Serial Number 0615 to 0218 (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL80APS (0615-0218) (Updated 23 Mar, 2018 2:51 PM) 3
Machine Description
The Mobile-Karrier is designed to lift, transport, and dispense a ribbed 55-gallon (210 liter)
steel drum 22.5” (57 cm) in diameter, or 55-gallon (210 liter) plastic drum 22.5” to
24” (57 to 61 cm) diameter and 34” to 36” (86.4 to 91.4 cm) tall. The maximum capacity is
800 Lb. (363 kg).
Operating Instructions
Roll the assembled Mobile-Karrier to the drum (assembly instructions1.
are on page 4).
Grip the push-handle, squeeze both release rods and raise the handle2.
to a position straight up. This lowers the saddle to reach the middle of
the drum. The cinch chain can be hung on the chain pin on top of left
stanchiontokeepitofftheoor.
Roll the Mobile-Karrier forward and push the saddle so that it slips3.
around the drum near the mid-point of the drum.
Secure the drum: Drape the cinch chain across the face of the drum4.
and engage a link into the notch in the hub of the ratchet (shown bottom
right). Pull up on ratchet handle to tighten the chain. If ratchet turns to the
extent that the pawl is beyond the last ratchet tooth and the chain is not
tight, back up and try putting the next link in the notch. The chain should
tighten as the ratchet turns and be held tight by the teeth of the ratchet
and pawl. Firm hand pressure on the ratchet handle should tension the
chain sufciently to secure the drum. DO NOT use mechanical aids
such as a pipe to extend ratchet handle for extra leverage.
Pull down the push-handle to raise the drum. The Mobile-Karrier will5.
hold up the drum and may be rolled away carrying the drum.
Either one of the two spring loaded plunger tilt locks may be locked to6.
hold the drum upright. Unlocking both will permit the drum to be tilted.
Either one may be locked to hold the drum in the tilted position. It is
not necessary to lock both tilt locks. Before unlocking the tilt lock it is
recommended that you steady the drum and be prepared to resist its
tendency to tilt toward its heavy end.
Before unloading the drum, release the tilt locks and return the drum7.
to upright.
Itisnecessarytohavearm,twohandholdtolowerthepush-handle8.
and squeeze the release rods. With both release rods squeezed, the
handle will unlock and allow the weight of the drum to make the handle
tendtorise.Applysufcientforcetoallowthehandletoriseslowlyto
control the descent of the drum.
LEVERAGE AND HEIGHT ADJUSTMENTS: The Mobile-Karrier9.
will hold a vertical drum and raise it as high as 11” (27.9 cm). With
the drum held horizontally, there can be as much as 17” (43.2 cm)
oor clearance. There are extra holes in the handle plates and links
to provide adjustment for various heights and drum weights. The
greatest leverage, with the least lift height is obtained when using the
handle holes nearest the handle pivot. This position is recommended
for ease of use when extra oor clearance is not necessary.
Maintenance
Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeandefcientoperation.•
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or•
replace parts as necessary to prevent failure and maintain proper function.
Grease wheel bearings periodically. Oil or grease all moving parts including: Tilt locks, fulcrum shafts, links, 1/2” carriage bolts, and•
the ratchet and pawl.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.•
Tighten all nuts and bolts periodically, except the four 1/2” carriage bolts (assembly steps 1, 2 and 3) which should be just loose•
enough to permit a hinging motion of the links and handle.

The Specialist In Drum Handling Equipment
Model 80APS
Mobile-Karrier
for 55-Gallon Plastic or Steel Drum
Operator’s Manual for Model 80APS Morse Mobile-Karrier for 55-Gallon Plastic or Steel Drum
Serial Number 0615 to 0218 (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL80APS (0615-0218) (Updated 23 Mar, 2018 2:51 PM) 4
Assembly Instructions
Please unpack and identify the following items:
Handle Assembly
Left and Right Stanchions
Saddle Assembly
Base Assembly
Hardware Bag 1578-P, Containing:
4 pc 1/2” washers, 807-P
2 pc 3/8-16 x 2-1/4” Hex Bolts, 82-P
2 pc 3/8-16 Lock Nuts, 1169-P
2 pc 1/2-13 x 3” Carriage Bolts, 806-P
2 pc 1/2-13 x 1-1/4” Carriage Bolts, 805-P
4 pc 1/2-13 Lock Nuts, 810-P
Slip stanchions into sockets on base1.
and fasten with 3/8-16 x 2-1/4” bolts
and 3/8-16 lock nuts.
Attach handle to stanchions as shown2.
using 3” carriage bolts. Run 1/2” lock
nuts on far enough to minimize play
but allow free pivot of handle.
Connect links and 1/2” washers inside3.
handle ends. Note: two 1/2” washers
should be “sandwiched” between each
link and each handle end. Leave nuts
loose to allow links to pivot.
The three handle holes (on each side)
allow a trade-off between lifting effort
(leverage) and range of lift height. The
three holes in each link permit a choice of
starting or nishing lift heights.

The Specialist In Drum Handling Equipment
Model 80APS
Mobile-Karrier
for 55-Gallon Plastic or Steel Drum
Operator’s Manual for Model 80APS Morse Mobile-Karrier for 55-Gallon Plastic or Steel Drum
Serial Number 0615 to 0218 (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL80APS (0615-0218) (Updated 23 Mar, 2018 2:51 PM) 5
ITEM QTY. PART # DESCRIPTION
1* 1 3308-P CASTER, 4” SWIVEL, DBL RACE
2 4 215-P HHCS, 5/16-18 X 5/8 GR2
3 4 491-P NUT, 5/16-18 REV HEX LOCK
4 2 5329-P PIN, GROOVE, 3/4 X 3.10
5* 2 5330-P SNAP RING, EXT, HD, .078, 3/4”
6* 2 87-P WHEEL, MORTUF, 8”, 3/4” BRG
7 1 800CPT-P HANDLE ASM, 80
8 2 68-P FOLLOWER, RATCHET, 80, 81
9 2 70-P SPRING, FOLLOWER, 80, 81
10 2 66-P FOLLOWER RELEASE ROD, 80, 81
11 2 717-P NUT, 1/4 PUSH
12 2 806-P BOLT, 1/2-13 X 3 CARRIAGE
13 4 810-P NUT, 1/2-13 REV HEX LOCK
14 2 82-P HHCS, 3/8-16 X 2-1/4 GR2
15 2 1169-P NUT, 3/8-16 REV HEX LOCK
16 2 815CPT-P LINK ASM, L OR R, 80AM 80C
17 2 59-P PLUNGER, 80, 85
18 2 61-P ROLL PIN, 3/16 X 2-1/2
19 2 60-P SPRING, PLUNGER, 80, 85
20 2 805-P BOLT, 1/2-13 X 1-1/4 CARRIAGE
21 4 807-P WASHER, 1/2 USS 1-3/8 OD
22 1 80-P STANCHION, W/ PIN, 80
23 1 81-P STANCHION W/O PIN, 80
24 2 62-P WASHER, 3/4 SPRING
25 2 64-P ROLL PIN, 3/16 X 1-1/4
26 1 101APS-P SADDLE ASM, 80APS
* Recommended spare parts

The Specialist In Drum Handling Equipment
Model 80APS
Mobile-Karrier
for 55-Gallon Plastic or Steel Drum
Operator’s Manual for Model 80APS Morse Mobile-Karrier for 55-Gallon Plastic or Steel Drum
Serial Number 0615 to 0218 (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form PL80APS (0615-0218) (Updated 23 Mar, 2018 2:51 PM) 6
ITEM QTY. PART # DESCRIPTION
101 1 4079-P HHCS, M8 X 60 MM CL8.8, 8MM
102 1 4081-P NUT, M8 ESNA, 8MM
103* 1 5017-P CHAIN, CINCH, 9/32, 38 LINK
104 1 136-P GRIP, HANDLE 7/8” X 4-3/4”
105* 1 168-P PAWL, WITH DRILLED HOLE
106* 1 169-P SPRING, PAWL
107* 1 170-P SCREW, 3/8 DIA X 5/8 SHOULDER
108 2 860-P STRIP, ANTI- SLIP, 29” 80APS
* Recommended spare parts