morse 400A-96-110 User manual

The Specialist In Drum Handling Equipment
Model 400A-96-110
Hydra-Lift, 96”, AC Power Lift & Tilt
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96-110 (1210-____) (Updated 2 Feb, 2022) 1
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Accessories. . . . . . . . . . . . . . . . . . . 3
START-UP Procedure. . . . . . . . . . . . . . . 5
Operating Instructions. . . . . . . . . . . . . . . . . . . 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operator’s Manual
for Morse Hydra-Lift Drum Karrier
Model 400A-96-110
Serial Number 1210 to ____ (MMYY)
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineered for safety and e󰀩ciency, a high degree of responsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged
freight, always sign noting the damage on the BILL OF LADING.
• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving dock for
this purpose.
• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier of any
concealed damage.
• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING
COMPANY! Then you may contact Morse for assistance with
your freight claim.
• Morse Manufacturing will not be held responsible for any
damaged freight that is not signed for as damaged.
Delivery to non-business addresses without a loading dock result
in additional freight charges. Residential delivery fees, inside
delivery fees, re-delivery charges, and lift gate services will be
added by the truck line, and are non-negotiable.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for TWO YEARS when used properly
within its rated capacity. Warranty does not cover wear from
normal use or damage from accident or abuse. Motors and
other purchased parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
any modications, unauthorized repairs or parts substitution.

The Specialist In Drum Handling Equipment
Model 400A-96-110
Hydra-Lift, 96”, AC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-96-110
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96-110 (1210-____) (Updated 2 Feb, 2022) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or
death. This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious
injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the
machine.
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The
unit can become unstable when transporting with a raised load.
DANGER - Stay Clear of Power Lines
KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line
may arc some distance from the wire to the steel framed, grounded machine.
WARNING
The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under 2.
Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed
the weight capacity of 800 Lb. (363 kg).
WARNING - Level Floors Only
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,
ramps, irregular or debris strewn oors.
WARNING - Do Not Modify the Unit
Under no circumstances should any modications be made to the Morse machinery without factory au-
thorization. Any modications may void the warranty. This machine was designed to perform a specic
job and alterations may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may be-
come caught on the machinery and cause severe personal injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous
Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the
hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from
pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for
leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium
dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and
bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
Model 400A-96-110
Hydra-Lift, 96”, AC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-96-110
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96-110 (1210-____) (Updated 2 Feb, 2022) 3
Machine Description
The Model 400A-96-110 Hydra-Lift Karrier will pour a drum up to 96” (244 cm)
high, measured from the oor to the lowest point of a horizontal drum. It is
designed to lift, transport, and dispense a 55-gallon (210 liter) steel drum 22” to
23.5” (56 to 59.7 cm) in diameter.
The maximum full-drum capacity is 800 Lb. (363 kg). The capacity is derated
to 500 Lb. (227 kg) for a half-full drum. The half-full rating is based on the tilt
mechanism’s capacity for handling an unbalanced bottom-heavy drum.
55/30 Series Diameter Adapters for drum with diameter smaller than 22”
(56 cm). To handle a smaller drum, insert the correct size Diameter Adapter
into the standard drum holder. See Diameter Adapter info at:
https://morsedrum.com/products/diameter-adapters
ONLY Diameter Adapters for drum with 17.5” (44.5 cm) diameter or smaller
have integrated brackets to prevent drum slipping length-ways.
NOTE: For 30-gallon (114 Liter) PLASTIC drum, insert Diameter Adapter;
AND install Bracket or Top Rim Clamp to prevent drum slipping.
IMPORTANT: To prevent 30 to 55 gallon (114 to 210 L) size plastic drum from
slipping, you MUST install either Top Rim Clamp Kit or Bracket Assembly Kit.
1. Bracket Assembly Kit # 4556-P is required to handle a RIMLESS
plastic drum (gure 2.1), and is also recommended for a ber drum.
The Bracket adjusts for a 31” to 39” (79 to 99 cm) tall drum.
You can also handle a rimmed drum with the Bracket installed.
2. Top Rim Clamp Kit # 4560B-P to handle a RIMMED plastic drum
(gure 2.2). Install the Top Rim Clamp Kit to handle a RIMMED
plastic, steel or ber drum with suitable top rim.
ACCESSORIES
Figure 2.2
Kit # 4560B-P
Install Top Rim Clamp Kit
to handle RIMMED plastic
drum
Figure 2.1
Kit # 4556-P
Install Bracket Assembly Kit
to handle RIMLESS or
RIMMED plastic drum

The Specialist In Drum Handling Equipment
Model 400A-96-110
Hydra-Lift, 96”, AC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-96-110
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96-110 (1210-____) (Updated 2 Feb, 2022) 4
WARNING - Watch Out for Pinch Points
Stay clear of moving parts. Operator should
remain behind the push handle during the lift
operation.
Floor Lock
The screw-down oor lock is located on the base of the
tower (gure 3.1). Turning the oor lock clockwise until it
locks in the down position activates the oor lock. When
the oor lock is activated it prevents unwanted free wheeling
of the unit. Floor conditions determine the e󰀨ectiveness of
the oor lock. The operator should verify its holding action
before depending on it to hold.
MORCINCH Drum Holder Assembly
The drum holder assembly (or “saddle assembly”) is the
component on the Hydra-Lift Karrier that is intended to
hold the drum. The MORCINCH drum holder assembly is
designed to secure a standard ribbed 55-gallon steel drum
around it’s middle using a cinch chain and ratchet tightening
system. The MORCINCH drum holder accepts accessories
for handling a plastic drum, a ber drum, or smaller diameter
drums.
Figure 3.1
Figure 2.3
Controls
The Morse Hydra-Lift Karrier is manually propelled and steered. The drum lift and
tilt controls are powered by a single phase 115V AC motor with a momentary
switch, cord and plug.
There are two functions for the operator to control (Figure 2.3):
1. “LIFT” and lower function for vertical positioning of the drum
2. “TILT” function to control the degree of rotation of the drum
1. LIFT and Lower Function
To raise the drum
a. Plug the motor into a standard 115V power supply.
b. Turn the motor on by holding the momentary switch in the on position.
c. With the motor on, raise the LIFT handle.
To lower the drum
a. With the motor o󰀨, push in the LOWER handle.
2. TILT Function
To tilt the drum forward for pouring
a. Turn on the motor by holding momentary switch in the on position.
b. With the motor on, raise the tilt handle.
To return the drum to vertical position
a. Turn on the motor by holding momentary switch in the on position.
b. Push the tilt handle down.

The Specialist In Drum Handling Equipment
Model 400A-96-110
Hydra-Lift, 96”, AC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-96-110
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96-110 (1210-____) (Updated 2 Feb, 2022) 5
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING.
Unit can become unstable when transporting with raised load.
5.) Lift drum to desired pouring height. Operate tilt control as described in “Machine Description - Controls” (page 4) to
adjust drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while
dispensing / draining.
6.) When dispensing is complete, tilt drum back to upright position. Disengage oor lock and lower drum to transporting
height; about 6” (15.2 cm) o󰀨 oor.
WARNING - Stay Clear of Raised Drum
NEVER allow anyone to be below any part of raised drum handler or drum. Remain behind
push handle while handling drum.
WARNING – Do NOT Disengage Cinch Chain When Drum is o󰀨 the Ground
When drum is in upright position, lower drum to oor before releasing cinch chain.
7.) Push unit to drum storage area and lower to oor in upright position. Release cinch chain from ratchet by applying
pressure to ratchet handle in clockwise direction with one hand and opening pawl to free ratchet with other hand.
Remove cinch chain link from ratchet.
Operating Instructions
1.) Push Hydra-Lift Karrier to drum.
2.) Using the “LIFT” control as described in “Machine
Description - Controls” (page 4), position drum holder
assembly with back band at middle of drum (Figure 3.1).
With ratchet plate swung open and cinch chain hanging
from chain hook, push unit until back band rests rmly
against drum. Some adjustment to tilt angle of saddle
may be necessary to ensure band ts ush on drum.
3.) Attaching the drum:
Drape chain across front of drum and engage a link into
slot in ratchet (Figure 3.2). Turn ratchet clockwise to
tighten chain. If ratchet turns until pawl is beyond last
ratchet tooth, turn ratchet back and slide next link into
ratchet slot and try tightening again. Chain must be
held tightly against drum with pawl engaged securely in
ratchet teeth.
4.) Operate lift function to lift drum clear of oor. Roll to
dispensing location. NOTE: Do not allow drum to impact
on oor, pouring station, etc. or spill or damage could
occur.
Figure 3.2
START-UP Procedure
Machine is shipped with hydraulic uid.
1. Install provided hydraulic control levers (threaded rods with black
ball handles).
2. IMPORTANT: BEFORE operation, remove the RED shipping plug
from the hydraulic reservoir, and replace with the provided BLACK
breather.

The Specialist In Drum Handling Equipment
Model 400A-96-110
Hydra-Lift, 96”, AC Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-96-110
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96-110 (1210-____) (Updated 2 Feb, 2022) 6
Maintenance
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient
operation.
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust,
or replace parts as necessary to prevent failure and maintain proper function.
Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic
uid. Replace any parts that show signs of wear.
Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom
which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet
(msds) is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil
dte 24 or equivalent for indoor use (Mobil dte 13 for outdoor use).