Mortch T17-2 50CC User manual

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Mortch International Ltd

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INTRODUCTION
Congratulations onyourpurchaseofT17-2. Thismodelis afascinating vehicle, whichcangiveyouanunsurpassedfeeling
ofpowerandfreedom.Itisgood forsportingandtouring.Itisconvenientinuse,andhaselegantappearance design,
internationalfashionablecolor.Withityoumayhaveanenjoymentofhigh-class scooterwhileateconomicprice.
Thismanualwillgiveyouanunderstandingoftheoperation,inspection,andbasicmaintenance ofthisscooter.Ifyouhave
anyquestions abouttheoperationormaintenance ofyourscooter, pleaseconsultadealer.
IMPORTANT
Forthesafeandefficientoperationofyourscooter pleasereadthismanualcarefullyandcompletelybeforeoperatingthis
scooter
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DESCRIPTION
1. FrontBrakelever
2. FrontBrakeReservoirTank
3. Pedal
4.Battery
5.FuelTank
6.HelmetHook
7.RearGrab
5
2
3
6
4
7
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1. LeftHandlebarSwitch
2. RightHandlebarSwitch
3. MainSwitch
4. RearStorageCompartment
5. RearShockAbsorber
6. Engine
7. CenterStand
8. SideStand
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2
3
8
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5
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2
4
5
3
8
7 6
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POINTSOFATTENTION
RIDERAND PASSENGER
Thismodelis designedforusebyonlyoneriderandonepassenger. Donotloadit overthelimits onthespecificationtable.
ROAD CONDITION
Thismodelis designedforriding ontheflatroad.
PARTICULARLYIMPORTANTINFORMATION IS DISTINGUISHEDINTHIS MANUALBYTHEFOLLOWING
NOTATIONS:
!!!WARNING
FailuretofollowWARNING instructioncouldresultinsevereinjuryordeathtothescooteroperator,abystanderora
personinspectingrepairingthescooter.
CAUTION:
ACAUTION indicates specialprecautions thatmustbetakentoavoidinjuryoftheoperatorordamagetothescooter.
NOTE:
Wecontinuallyseekadvancementsinproductdesignand quality,theremaybeminordiscrepanciesbetweenyourscooter
andthismanual.Weregretfortheinconvenience thismaycause.Pleaseconsult yourdealerforany questionsaboutthis
manual.
Mortch International Ltd
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CONTENTS
SAFETYRIDING ...7ACCELERATION . .. ..26
CONTROLFUNCTIONS ...8BRAKING ..26
MAINSWITCH ......8STARTING OFF .....27
INDICATORLIGHTS ..9ENGINEBREAK-IN .. ...27
SPEEDOMETER ...10PARKING ......28
FUELGAUGE .......10PERIODICMAINTENANCEAND .......29
HANDLEBARSWITCHES ...11MINORREPAIR
FRONTBRAKELEVER ......13PERIODICMAINTENANCELUBRICATION ... ...30
REARBRAKELEVER .13GEAROILREPLACEMENT ...31
FUELTANK CAP .....14CLEANING OFAIRCLEANER ....32
BATTERYCOVERREMOVAL .. 11 SPARKPLUGINSPECTION ...33
PRE-OPERATIONCHECKS ...12BRAKELEVERFREE PLAYADJUSTMENT ...34
BRAKES .......13INSPECTING THEBRAKEFLUIDLEVEL ......... .35
THROTTLEGRIP 15 BRAKEFLUIDREPLACEMENT ... ...36
TIRES ...16BRAKELEVERLUBRICATION .. ..37
FITTINSANDFASTENERS ....18 CENTERANDSIDESTAND LUBRICATION ...37
LIGHSSIGNALSAND SWITCHES ......18 FRONTFORKINSPECTION ..38
FUEL ....19 STEERING INSPECTION ............39
OPERATIONAND IMPORTANT 20 WHEELBEARINGS ........ ..39
RIDING POINTS FUSEREPLACEMENT ...... ..40
STARTINGACOLDENGINE ......20CLEANING&STORAGE ..... 40
A.CLEANING .....40
B.STORAGE ...42
SPECIFICATIONSTABLE .........44
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SAETYRIDING
Regularcareandmaintenance areessentialforpreservingyourscooter’svalueandoperatingcondition.Moreover,whatis
trueforthescooterisalsotruefortheridergood performance dependsonbeingingood shape.Riding undertheinfluence
ofmedication,drugsandalcoholis, ofcourse,ourofthequestion,scooterridersmorethancardriversmustalwaysbeat
theirmentalandphysicalbest, Underandinfluence ofevensmallamounts ofalcohol,thereis atendencytotakedangerous
risks.
Protectiveclothingisasessentialforthescooterriderasseatbeltsareforcardriversandpassengers. Alwaysweara
completemotorcyclesuitwhethermadeofleatherortearresistantsyntheticmaterialswithprotectors, sturdyboots,
motorcycleglovesandaproperlyfittinghelmet.Optimumprotectivewearhowever,shouldnotencouragecarelessness.
Thoughfull-coveragehelmetsandsuits, inparticular,createanillusionoftotalsafelyandprotection,motorcyclistswill
alwaysbevulnerable,Riderswholackcriticalsell-controlruntheriskofgoingtoo fastandareapttotakechances. Thisis
evenmoredangerousinwetweather.Thegood motorcyclistrides safely, predictably, anddefensively-avoiding alldangers.
includingthesecausedbyothers
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CONTROLFUNCTIONS
MAINSWITCH
Themainswitchcontrols theignitionandlightingSystem
its operationis describedbelow.
ON:
Electricalcircuits areswitchedon.Theenginecanbe
started.Thekeycannotberemovedinthisposition.
OFF:
Allelectricalcircuits areswitchedoff.
TurntheswitchtoOFFtostop theengine.
Thekeycanberemovedinthis position.
LOCK:
Thesteeringis lockedwhenthemainswitchis
inthe ‘LOCK’positionandallelectricalcircuits
areswitchedoff .Tolockthesteering, turnthe
handlebars allthewaytotheleft.Whilepushing
thekeyintothemainswitch., turnitfrom ‘OFF’
to ‘LOCK’andremoveit.Toreleasethelock,
turnthekeyto ‘OFF’whilepushing.
OPEN:
Toopentheseat,
turnthekeyto
this position.
ON
OFF
LOCK
OPEN
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！！！ WARNING_____________________
Neverturnthekeyto ‘OFF’or ‘LOCK’whenthescooter
ismoving.Theelectricalcircuits willbeswitchedoff
whichmayresult inloss ofcontroloranaccident. Besure
thescooteris stoppedbeforeturninthekeyto ‘OFF’or
‘lock’
____________________________________________
INDICATORLIGHTS
1.Turnindicatorlights‘’
2.Highbeamindicatorlights ‘
1
2
Turnindicatorlights ‘’
Thecorrespondingindicatorflasheswhenthe
switchismovedtotheleftorrightHighBeam
IndicatorLight ‘ ’
Thisindicatorcomesonwhentheheadlighthigh
beamisused.
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SPEEDOMETERFUELGAUGE
1.Speedometer2.Tripodometer3.Resetbutton
Thespeedometershows ridingspeed.This speedometer
is equippedwithanodometerandtripodometer.
Resetbuttonhelpyoutoresettheclockonthe
speedometer, andyouwillhaveaaccuratetime.
1.Foolgauge
Thismodelis equippedwithanelectricfuel
gaugesotheridercanmonitorthefuellevel
inthefueltank.Whentheneedleindicates
‘E’(Empty)about1.olremaininthefueltank.
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2
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HANDLEBAR SWITCHES
1.Dimmerswitch2.Turnswitch3.Hornswitch
DimmerSwitch
Turntheswitchto ‘ ’ forthehighbeamandto
‘ ’forthelawbeam.
Turnsignalswitch
Tosignalaright-hand turn. Pushtheswitchto
the ‘’.Tosignalaleft-handturn, pushthe
switchtothe ‘’.Once theswitchis
releaseditwillreturntothecenterposition.
Tocancelthesignal. Pushtheswitch
inafterithas returnedtothecenterposition.
HornSwitch' ’
Press theswitchtosound thehorn.
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3
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4. Lightsswitch5.Startswitch ‘ ’
“LIGHTS”Switch
Turningthelightswitchto“”turns onthe
auxiliarylight,meterlights, taillightandlicense
light.Turningthelightswitchto “ ”,turns
theheadlightonalso.
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4
StartSwitch
1.Turnthemainswitchto “on”
2.Applyeitherbrakeandpushthestart
switchorkickthestartpedaltostart
theengine.
CAUTION:__________________________
See startinginstructionspriortostartingthe
engine_______________________________
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FRONTBRAKELEVER
1.Rearbrakelever2. Frontbrakelever
Thefrontbrakeleveris locatedontheright
handlebar. Pulliftowardthehandlebartoapplythe
frontbrake.
REARBRAKE LEVER
Therearbrakeleveris locatedontheleft
handlebar. Pullit towardthehandlebarto
applytherearbrake.
1
2
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FUELTANKCAP
1Fueltankcap2.Matchmarks
Thefueltankcapislocatedundertheseat.Toopen
thefueltank cap, insertthekeyintothelockandturn
thekeyclockwise.Toclosethecap, alignthematch
marks andpushdownonthecap.Theturnthekeyto
theoriginalpositionand removeit.
Closethelid.
!!!WARNING____________________
Besurethecapis properlyinstalledand
lockedinplace beforeridingthescooter.
________________________________
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Rearstoragecompartment
Ahelmetcanbestoredinthecompartmentunderthe
seat.Toopenrearstoragecompartmentwhenit’s
locked,insertthekeyand turnitclockwise.
!!!WARNING__________
Donotexceedtheloadinglimits;
RearCompartment:4kg
___________________________
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BETTERYCOVERREMOVAL
1.Screw(1x2)
2. Batterycover
Pulluptherightpedalmatas shown.
Thenremovethescrews onthebatterycover.
2
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PRE-OPERATIONCHECKS
Beforeusingthis scooter, checkthefollowingpoints:
NO ITEM ROUTINE PAGE
1 FrontBrakeCheckoperation,free play,fluidleveland fluidleakage.Top upwithDOT4(or
DOT3)brakefluidifnecessary
18,19
2 RearBrake Checkoperation, conditionandfree play.Adjustifnecessary 18
3 EngineOil Checkengineoillevel, add oilifnecessary. 20
4 Throttle Checkforsmoothoperation.Adjustifnecessary. 20
5 Lights/signals/Switches Checkoperation. 23
6 Wheels/Tires Checktirepressure, wearanddamage. 21,22
7 Fittings/Fasteners Checkallchassisfittings andfasteners. Tighten/Adjust,ifnecessary. 23
CATTION:
Pre-operationchecks shouldbemadeeachtimethescooterisused. Suchaninspectioncanbeaccomplishedinavery
shorttime;andtheaddedsafetyitassures ismorethanworththetimeinvolved.
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BRAKES
a. Free play10~20mmb. Free play2~5mm
Brakelevers
Checkforcorrectfree playinthebrakelevers and
correctifnecessary. Makesurethebrakes are
workingproperlybycheckingatlowspeedshortly
afterstartingout.(see page32 details)
!!!WARNING_______________________
Asoft, spongyfeelinginthebrakelever
indicates afailureinthebrakesystem.
Donotoperatethescooteruntilthefailurein
thebrakesystemis corrected,Askadealer
forimmediaterepairs. Asoft, spongyfeeling
couldindicateahazardous conditioninthe
brakesystem.
_______________________________________
b
a
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Brakefluid
Checkthebrakefluidlevel.Add fluidifnecessary
Recommendedbrakefluid:DOT4
IfDOT4isnotavailable, DOT3canbeused.
BrakeFluidleakage(Front)
Applythebrakeforafewminutes. Checkto
see ifanybrakefluidleaks outfromthepipe
joints orthemastercylinder.
CAUTION:____________________________
Brakefluidmaydeterioratepaintedsurfaces
orplasticparts. Neverspillanyfluid. Ifspilled,
cleanitupatonce.
_____________________________________
!!!WARNING_______________________
Ifbrakefluidleakageisfound, askadealer
forimmediaterepairs. Suchleakagecould
indicateahazardous condition.
_______________________________________________________
Inspecting
window
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THROTTLEGRIP
a.Free play3~5mm
Turnthethrottlegriptoseeifitoperates
properly, andcheckthefree play. Makesure
thegripreturnsbyspringforce whenreleased.
Askadealer makeanynecessaryadjustments.
Mortch International Ltd
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