Mortch TANCO User manual

TANCO
User’s Manual
MORTCH INTERNATIONAL LIMITED

Preface
Thank you very much for purchasing our scooters.And welcome to join thedriver’s line of MORTCH motorcycle.
With its extraordinary advantages of excellent quality, smart appearance and shape of legerity, our product will surely
bring the utmost pleasure and convenience to your life.
This manual gives you information about the general structure, function, operation and maintenance methods of TANCO.
In order to enable your beloved motorcycle to render a best performance and a longer life, please read this manual
carefully, pay particular attention to the running-in part in it and follow all the operating instruction. It is of great
importance to make your riding safer and more comfortable. Experienced staffs in our sale agency and the maintenance
shop will also offer excellent service foryou.
●Please take an initial examination of your motorcycle after the first 300km running in our designated maintenance
shop, and take regular examination in every 1000km thereafter.
●All the direction, illustration and specification included in this manual are based on the latest product information.
Please be noted that they may be different from the actual status of the motorcycle if there is new revision on its
specification, and no furtheradvice will be given.
●This motorcycle was designed and manufactured which complied with e-mark, the safety standard of Europe Union.
The maximum speed is 45 km/h or 30km/h or 25km/h . Please do NOT change any parts without professional
advice and use non-originalparts in case of avoiding danger to driver and the broken of traffic laws.
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CONTENTS
Guidance …………………………………………………………………………………………… 1
Position of parts …………………………………………………………………………………… 3
Controlling parts ……………………………………………………………………………………… 4
Fuel tank …………………………………………………………………………………………… 6
Fuel and engine oil …………………………………………………………………………………… 6
Starting pedal ………………………………………………………………………………………… 6
Pre-riding inspection ………………………………………………………………………………… 7
Engine starting ……………………………………………………………………………………… 8
Running-in …………………………………………………………………………………………… 9
Regular maintenance ………………………………………………………………………………… 10
Tools ………………………………………………………………………………………………… 16
Technical Parameters ………………………………………………………………………………… 17
Electrical Circuit Chart ………………………………………………………………………………… 19
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□Guidance
Please keep safety in your mind and observe the regulations of transportation while enjoying your riding. Pay attention to
the following rules:
1. Pre-riding inspection
Please read the details in the relevant chapter for your safety.
2. Helmet
Do remember to wearhelmet while riding. WARNING
It is dangerous to drive on the wet road.
Do not make an abrupt turning while
accelerating and keep proper distance
from other vehicles.
3. Being familiar with motorcycle operation
It is of great importance to ensure your safety getting familiar
with motorcycle operation.
4. Speed limitation
Drive at proper speed in accordance with the road condition,
the weather and your driving skill.
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5. Positions of the numbers
The frame number and the engine number are for the purpose of
registering the motorcycle. When your motorcycle needs
inspection, repair or other special service, the number will enable
you to get good service from our sale agency. Please note down
your number here:
□Theframenumber:
□Theenginenumber:
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□Position of parts
(1)Frontsignallight (7)Seatlock
(2) Left front turning light (8) Left rear turning light (14) Main stand
(3) Head light (9) Starting pedal (15) Helmet hook
(4) Rear brake lever (10) Muffler (16) Throttle control lever
(5) Rear-view mirrors (11) Right rear turning light (17) Meters
(6)Leftswitches (12)Rearlight (18)Lightswitches
(19) Front brake lever (20) Ignition switch (21) Right front turning light
(22) Brake assy. (23) Brake disc (24) Hand-hold
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4
□ Controlling parts
1. Rear brake lever
Hold it tightly and the rear brake works.
2. Switches on the left
A. Horn button
B. Turning signal switch
Left turning light
Right turning light
C. Switch for high/low beamlights
3. Meters and indicating lights
A. Indicates the speed in km/h and Mph
B. Indicates total distance themotorcycle has run
C. Left turning light indicator
D. High beam indicator
E. Right turning light indicator
F. Fuel gauge
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4. Front brake lever
Hold it tightly and the front brake works.
5. Switches on the right
A. Head light switch
B. Electric starting button
When the ignition switch is at ON position, hold the
brake and press the electricstarting button and then the
engine starts.
6. Ignition switch
ON: Engine can be started and all the lights can be
operated. The key cannot be taken out.
OFF: The whole circuit is cut. Engine and lights cannot
be operated and the key canbe taken out.
LOCK: Turn the steering handlebar fully to the left, press
the key and turn it to the position lock. Then the
key can be taken out.
---ON
---OFF
---LOCK
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□Fuel tank
Usage of the fuel tank lock:
1. Turn the little cap on the fuel cap clockwise. Insert
the key and turn the key clockwise and take out the
fuel cap.
2. Align the lock tongue on fuel cap with the notch on
fuel tank, press the fuel cap and lock it.
Warning
15w/40-15w/50
10w/40
10w/30
-10 010 20 30 40C°
20 40 60 80 100°F
T
20w/40-20w/50
□Fuel and engine oil
A. Gasoline
High quality fuel is essential to the engine.
Any sand in the fuel is absolutely prohibited.
90# or higher quality lead-free gasoline is preferred.
B. Engine oil
SAE15w/40 SF
□Starting pedal
Starting pedal is for kicking start of the engine.
◆Turn of
f
the engine when refilling the tank.
◆Turn off the cap slowly.
◆Don’t overfill the gasoline over the designated scale.
◆Do not add anything into the gasoline.
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□Pre-riding inspection
Please check the following parts before you drive.
No. Items Inspection content
1 Steering handlebar 1.Flexibility 2.No gap or loosing appearance
2 Brake system 1.Travel of the front brake and the rear brake 2.No break on the cable
3.Flexible function
3 Tires 1.Proper pressure 2.No crack or cutting
4 Fuel Sufficient fuel
5 Engine oil Sufficient engine oil
6 Lights Workable
7 Horn Workable
8 Gear oil With normal stock
9 Throttle 1. Proper gap 2.Flexiblefunction 3.Proper control lever returning
10 All the bolts and nuts No loosing appearance.
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□Engine starting
1. Please check the volume of engine oil and gasoline
before starting. The main stand and the side stand
should be taken back while starting the engine.
2. Turn the ignition switch to the “ON” position.
U
S
H
P
---ON
---OFF
---LOCK
Grip the brake lever and press the starting button and
then the engine will be started.
3. Engine Starting
Warning
◆ Grip the rear brake lever in case that the
motorcycle rushes forwards abruptly.
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4.Kick Starting
Grip the brake lever, tread the starting pedal
heavily and then the engine will be started.
□Running in
To keep your motorcycle running in a good condition,
please follow the below rules during the running-in
period.
Distance (km) Speed limitation (km/h)
0-300 25
300-1000 35
1000----- ≤45
◆ 5 seconds is the maximum limit for each starting
and10 seconds is the minimum interval.
◆ Stop pressing the starting button immediately
after the engine starts.
◆Do not press the starting button while the engine
is running, or the start motorwill be damaged.
◆ When using electric starting, please press the
rear brake lever in advance to get through the
circuit and start the motor.
◆ When using electric starting, don’t operate the
starting motor continually, or it may cause
damage to the starting motor and the battery.
◆ Warm up the engine after cold starting (about 3
minutes).
Warning
◆
A
fter the engine started, the starting pedal
should be taken back to its original position.
Otherwise, it will affect the driver’s safety.
◆ Please don’t start the engine in unventilated
places, because the wasted gas with CO is
harmful to human being.
Warning
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□Regular maintenance
Interval
Item Km 300
1000 3000 6000 12000
Month New motor 1 3 6 12
Battery I I I I I
Engine oil strainer C C
Gasoline strainer R
Carburetor I I I C
A
ir cleaner core Clean it every 2000km and replace it when necessary
Spark plug Clean it every 3000km and replace when necessary
Fuel throttle A A A A
Drive belt I I
Engine oil R R Replace every 3000km
Brake system I I I I I
Front fork and steering stem bearing I I I I
Suspension I I I I
Tires I I I I I
Fastening nuts and bolts I F F F
Gear oil R Replace every 5000km / 5Month
Rear brake cam C
NOTE: I=Inspect and clean 、 adjust 、 replace or lubricate when necessary, C=Clean, R=Replace, F=Fastened
Service more frequently when riding in dusty conditions.
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1. Battery
12V/5.7Ah battery
①When the voltage is less than 11.5V, please use
kick starting in stead of electric starting.
②Put the ignition switch on OFF position before
battery replacement.
③Electrode identification: “+”— red line, “-”—green line.
④Change a new battery every 4 years.
2. Carburetor and idling speed adjustment
①Keep the engine warmed up for 2-3 minutes.
②Adjust the idling speed screw to set the engine at
speed of 1900±100 rpm. The idling speed
adjusting screw is following:
Warning
◆It has been fully adjusted to the highest
position when manufactured.
3. Air cleaner
A: Remove 6 tightening screws of air cleaner cover.
Remove air cleaner cover.
B: Take out the sponge core.
CLEANING:
① Pour the non-inflammable detergent into a basin
and immerse the sponge core into the detergent.
②Press the core to squeeze the detergent out of it by
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Refill the recommended 90# or higher quality
lead-free gasoline when the indicating needle in the
fuel gauge points to thered area.
Replace the engine oil under the condition of the
engine is warm.
12
palms. Never twist it in case that it is broken.
③Immerse the core into engine oil.
④Squeeze the excessive oilout but keep it lightly oil
immersed.
If it has been damaged, please replace a new one.
NOTE: Do not clean it with any oil or water.
4. Spark plug
◆Clean the carbon deposit on the spark plug with a
piece of hard wire or steel needle.
◆Adjust the gap to 0.6-0.7mm with a thickness gauge.
◆UseA7RC when replacement is needed.
5. Fuel
NOTE: Lead-free gasoline will extend the life ofspark
plug and catalytic converter.
6. Engine oil
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①Remove the oil dipstick.
②Remove the oil plug for displacement to drain the
used oil.
③Reinstall the oil plug for displacement, paying
attention to be tightened .
④Refill 0.8 Lrecommended fresh engine oil.
⑤Fasten all the nuts and screws.
7. Brake system
Normal free travel of the brakelever is about 10-20mm.
① The front brake (disk brake)
②The rear brake (drum brake)
Turn the adjusting nut to get a proper travel.
Adjusting nut
Warning
◆ FREE TRAVEL means the distance between
the positions from free status to the
beginning performance of the brake.
◆Pay attention to the sensitivity of the brake.
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☆ Disk brake
◆Grip the brake lever and check the wear and tear
indicator. If the indicator nearly touched the brake disc,
please ask the appointed maintainer to change the brake
blocks.
①wear and tear indicator ②brake disc ③brake blocks
◆Check the following items of brake system before
driving the motorcycle:
①Check if there is any leakage.
②Check if there is any leakage or crack on the oil
pressed hose.
③The brake lever should be kept with a certain free
distance of 10～20mm and kept a certain re-grip
power.
④Abrasion of the brake blocks.
◆Brake oil level
①It has been filled with the special brake oil before the
motorcycle leaves the factory. User should fill or replace
the qualified brake oil (such as No.DOT3 or DOT4 brake
oil) from the appointed maintenance station. Never
replace or mix other oil, otherwise it would damage the
brake system.
②If the brake oil is insufficient, it might be possible for
the air to come into the brake system and result in the
failure of the system.
Warnin
g
◆ Brake oil is corrosive material. It would damage
and corrupt the painting of the part. It should be
cleanout if the oil splash on the part.
◆ If the oil sprayed on the skin or eyes, it should
be cleaning quickly with a lot of water.
③
②
①
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8. Tires
Insufficient tire pressure hastens wear of them and
affects the riding stability. Please check the tire pressure
and tread depth when applying regular maintenance.
1mm
①Tire pressure: front 250 KPa, rear 250 KPa.
②Tread depth: It is suggested to replace a new tire
when the tread depth isless than l mm.
9. Starting motor
Check the fastening bolts and the carbon brush, and
replace them if necessary.
10. Fuse
Fuse is linked with the outer line of the battery. When a
light or circuit fails suddenly, please check the fuse first.
Warning
◆ The fuse can not be replaced by any iron
or aluminum wire.
11. Gear oil
Please use the recommended gear oil: SAE85W/90
Total capacity: 110ml
Replacing capacity: 100ml
◆ The standard tire is 120/70-12 56J for front
and 130/70-12 58J for rear tires. Another
type of tire may cause trouble.
◆ Tire inflation pressures and the general tire
condition are extremely important to the pro-
per performance and safety of the vehicle.
Warning
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How to change gear oil
zStand up the main stand.
zTake off the oil plug for refill.
zTake off the oil plug for draining, let off all the dirty
gear oil.
zTighten the oil plug for draining.
zRefill fresh gear oil and tightenthe oil plug for refill.
After refilling, please make sure you have locked the oil
plugs and bolts.
□Tools
Afull set of tools is offered for your daily use.
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□Technical Parameters
Items Specifications
Size
Length
Width
Height
Wheel base
1850mm
680mm
1150mm
1300mm
Weight
Unloaded weight
Mass weight 88kg±3kg 242kg
Capacity Max. Speed
Slope 45km/h or 30km/h or 25km/h ≥6°
Circuit system
Spark plug
Battery
Fuse
Headlight
Front turning lights
Rear turning lights
Brake light
Position lights
A7RC
12V/5.7AH
10A
12V 35/35W
12V 10W
12V 10W
12V 21/5W
12V 5W
Volume of the fuel tank
Volume of the engine oil tank 4L±0.5L 1L
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