MOTO GUZZI V 11 SPORT Instruction manual

WORKSHOP MANUAL
WERKSTATTHANDBUCH
ONDERHOUDS-EN
REPARATIEHANDBOEK

The contents of this Manual is not binding and Moto Guzzi reserves the right to make alterations, if and
when required, of components, accessories, tooling, etc. which are deemed expendient for the purpose of
improvement or, for any technical - commercial requirement, or in order to comply with law provision in the
different countries, without however undertaking to promptly up-date this Manual.
MOTO GUZZI S.p.A.
Via Parodi, 57 22054 Mandello del Lario
TECHNICAL PUBBLICATIONS / TECHNISCHE VERÖFFENTLICHUNGEN / TECHNISCHE UITGAVEN
Cod. 01 92 01 31
Impianto DECA Ravenna
Printed in Italy /
Gedruckt in Italien / Printed in Italy da GraficheCola Lecco
500 K - 03/01
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I
INDEX FOR THE SECTIONS
ABSCHNITTSINDEX
INHOUD VAN DESECTIES

II INDEX FOR T HE SECTIONS
SEC. A GENERAL INFORMATION
1 HOWTO CONSULTTHIS MANUAL .................. 2
2 ABBREVIATIONS AND SYMBOLS .................. 2
3 GENERAL SAFETY REGULATIONS ................ 4
4 RULES FOR MAINTENANCE PROCEDURES .. 4
5 WARRANTY ...................................................... 6
SEC. B MODEL FEATURES
1 IDENTIFICATION DATA ..................................... 2
2 LUBRICANTS AND REFILLING ........................ 2
3 TECHNICAL SPECIFICATIONS ........................ 4
4 TIGHTENING TORQUES ................................ 12
5 SPECIFIC TOOLS .......................................... 15
SEC. C CONTROL AND USE OF THE MORBIKE
1 PRELIMINARY TESTS ..................................... 2
2 ENGINE IGNITION ........................................... 4
3 ENGINE WARMING-UP .................................... 4
4 ENGINE RUNNING ........................................... 4
5 STOPPING THE ENGINE ................................. 6
6 PARKING .......................................................... 6
7 ADJUSTMENTS AND REGULATIONS ............. 8
8 PREPARATION FOR LONG PERIODS AT REST
16
9 CLEANING THE MOTORBIKE ........................ 18
SEC. D SCHEDULED MAINTENANCE
1 SCHEDULED MAINTENANCE - TABLE ............ 2
2 MAINTENANCE PROCEDURES ...................... 4
SEC. E TRIMMINGS
1 WING MIRRORS .............................................. 2
2 FRONT AND REAR MUD GUARDS .................. 4
3 SADDLE COVER / SIDE PANELS/ REAR FAIRING
6
4 SADDLE ......................................................... 10
SEC. F WHEEL PARTS
1 FRONTWHEEL ................................................ 2
2 REAR WHEEL .................................................. 8
3 WHEEL OVERHAUL ....................................... 12
4 FRONT HYDRAULIC BRAKE .......................... 18
5 REAR HYDRAULIC BRAKE ............................ 24
6 FRONT FORK ................................................. 28
7 REAR SWING ARM ........................................ 40
8 REAR SHOCK-ABSORBER ........................... 44
9 STEERING SHOCK ABSORBER ................... 46
10 TIRES ............................................................. 46

IIIABSCHNITTSINDEXINHOUD VAN DESECTIES
ABS. A ALLGEMEINE INFORMATIONEN
1 BENUTZUNG DIESES HANDBUCHS ............... 3
2 ABKÜRZUNGEN UND SYMBOLE .................... 3
3 ALLGEMEINE SICHERHEITSREGELN ............ 5
4 REGELN FÜR DIE WARTUNGSARBEITEN...... 5
5 GARANTIE ....................................................... 7
ABS. B MODELLEIGENSCHAFTEN
1 IDENTIFIKATIONSDATEN ................................ 3
2 SCHMIERUNG UND FÜLLMENGEN ................. 3
3 TECHNISCHE DATEN ....................................... 5
4 ANZUGSMOMENTE ....................................... 13
5 SPEZIALWERKZEUGE .................................. 15
ABS. C KONTROLLE UND GEBRAUCH DES
MOTORRADS
1 ERSTE KONTROLLEN ..................................... 3
2 STARTEN DES MOTORS ................................. 5
3 ANWÄRMEN DES MOTORS ............................ 5
4 MOTOR IN BETRIEB ........................................ 5
5 ABSTELLEN DES MOTORS ............................. 7
6 PARKEN ........................................................... 7
7 EINSTELLEN .................................................... 9
8 VORBEREITUNG WEGEN LÄNGEREN
STILLSTANDS ................................................ 17
9 REINIGUNG DES MOTORRADS .................... 19
ABS. D REGELMÄßIGE WARTUNG
1 TABELLE WARTUNGSPLAN ............................ 3
2 WARTUNGSARBEITEN .................................... 5
ABS. E TRIMMINGS
VERKLEIDUNG .......................................................... 1
1 SPIEGEL .......................................................... 3
2 VORDERES UND HINTERES SCHUTZBLECH 5
3 SITZABDECKUNG / KLEINE SEITENTEILE /
HECKTEIL ........................................................ 7
4 SITZ ............................................................... 11
ABS. F RÄDERTEILE
1 VORDERRAD ................................................... 3
2 HINTERRAD ..................................................... 9
3 ÜBERHOLUNG DER RÄDER .......................... 13
4 HYDRAULISCHE VORDERRADBREMSE ....... 19
4 VOORSTE HYDRAULISCHE REM.................. 19
5 HYDRAULISCHE BREMSE HINTEN .............. 25
6 VORDERE GABEL ......................................... 28
7 HINTERE SCHWINGE .................................... 41
8 HINTERER STOSSDÄMPFER ....................... 45
9 LENKUNGSSTOSSDÄMPFER ....................... 47
10 REIFEN .......................................................... 47
SEC. A ALGEMENE INLICHTINGEN
1 HOE MOET DEZE HANDLEIDING
GERAADPLEEGD WORDEN ............................ 3
2 AFKORTINGEN EN SYMBOLEN ...................... 3
3 ALGEMENE VEILIGHEIDSREGELS ................ 5
4 REGELS VOOR DE ONDERHOUDS-
OPERATIES ..................................................... 5
5 GARANTIE ....................................................... 7
SEC. B KARAKTERISTIEKEN MODEL
1 GEGEVENS VOOR DE IDENTIFICATIE ........... 3
2 SMEERPRODUCTEN EN TANKEN ................. 3
3 TECHNISCHE GEGEVEN ................................ 5
4 AANDRAAIMOMENTEN ................................. 14
5 SPECIFIEKE UITRUSTING ............................ 15
SEC. C CONTROLE EN GEBRUIK VAN DE
MOTORFIETS
1 PRELIMINAIRE CONTROLES .......................... 3
2 START VAN DE MOTOR ................................... 5
3 VERWARMING VAN DE MOTOR ..................... 5
4 MOTOR IN WERKING ....................................... 5
5 STILSTANDVAN DE MOTOR ........................... 7
6 PARKEREN ...................................................... 7
7 REGISTRATIES EN REGELINGEN .................. 9
8 VOORBEREIDING VOOR EEN LANGE
INACTIVITEIT ................................................ 17
9 SCHOONMAAK VAN DE MOTORFIETS ......... 19
SEC. D PERIODIEK ONDERHOUD
1 TABEL PERIODIEK ONDERHOUD ................... 3
2 MAINTENANCE PROCEDURES ...................... 4
SEC. E KLEDING
1 SPIEGELTJES ................................................. 3
2 VOORSTE EN ACHTERSTE SPATBORD ......... 5
3 ZADELBEDEKKING / LATERALE FLANKEN /
ACHTERSTE ACHTEREND ............................. 7
4 ZADEL ............................................................ 11
SEC. F WIELINSTALLATIES
1 VOORWIEL ....................................................... 3
2 ACHTERWIEL .................................................. 9
3 REVISIE WIELEN ........................................... 13
4 VOORSTE HYDRAULISCHE REM.................. 19
5 ACHTERSTE HYDRAULISCHE REM ............. 25
6 VOORSTE GAFFEL........................................ 28
7 ACHTERSTE VORK........................................ 41
8 ACHTERSTE SCHOKBREKER ...................... 45
9 SCHOKBREKER VAN STURING .................... 47
10 BANDEN ......................................................... 47

IV INDEX FOR T HE SECTIONS
SEC. G CONTROLS
1 HYDRAULIC CLUTCH AND FRONT
BRAKE CONTROL ........................................... 2
2 GEARBOX CONTROL ...................................... 2
3 REAR BRAKE CONTROL ................................. 4
4 ACCELERATOR /STARTER CONTROL ............ 6
SEC. H CHASSIS
1 STEERING ....................................................... 2
2 HALF-HANDLEBARS ........................................ 4
3 FOOT RESTS ................................................... 6
4 SIDE STAND .................................................... 6
5 CHASSIS DIMENSIONS .................................. 8
SEC. I FUEL SYSTEM
1 GENERAL DESCRIPTION OF THE SYSTEM .. 2
2 SYSTEM COMPONENTS ................................ 2
3 TANK “5” ........................................................... 6
4 ELECTRICAL FUEL PUMP “1” .......................... 8
5 FUEL FILTER “2” ............................................ 10
6 ELECTRO-INJECTORS “3” ............................. 10
7 PRESSURE ADJUSTER “4” ........................... 12
8 AIR FILTER BOX “1” ....................................... 16
9 THROTTLE BODY “2” ..................................... 18
10 BATTERY “1” .................................................. 22
11 STARTER SWITCH “2” .................................... 22
12 RELAY “3” ....................................................... 24
13 ECU I.A.W. 15 M “4” ...................................... 26
14 AIR TEMPERATURE SENSOR “5” .................. 28
15 OIL SENSOR TEMPERATURE “6” .................. 28
16 R.P.M. AND T.D.C. SENSOR “7” ...................... 30
17 COILS “8” ........................................................ 32
18 THROTTLE POSITION POTENTIOMETER
“9” ................................................................... 34
19 OPERATING STAGES .................................... 36
20 DIAGNOSTICS ............................................... 40
21 FUEL VAPOUR PURIFICATION AND
RECIRCULATION SYSTEM
(USA, SGP, CAN) ........................................... 56
SEC. L EXHAUST SYSTEM
1 SYSTEM FEATURES ....................................... 2
2 SILENCERS ..................................................... 2
3 EXHAUST PIPES ............................................. 4
4 EXPANSION CHAMBER................................... 6
SEC. M ENGINE
1 GENERAL RULES FOR ENGINE OVERHAUL .. 2
2 ENGINE UNIT REMOVAL - INSTALLATION ...... 2
3 LUBRICATION SYSTEM................................... 6
4 HEADS AND TIMING SYSTEM ...................... 18
5 CYLINDERS AND PISTONS ........................... 46
6 CLUTCH ......................................................... 50
7 ALTERNATOR ................................................. 58
8 KRANK SHAFT AND CONNECTING RODS ... 62

VABSCHNITTSINDEXINHOUD VAN DESECTIES
ABS. G SCHALTUNGEN
1 SCHALTUNG HYRDRAULIKKUPPLUNG
UNDVORDERRADBREMSE ............................ 3
2 GETRIEBESCHALTUNG .................................. 3
3 SCHALTUNG DER HINTERRADBREMSE ........ 5
4 GAS- / STARTERSCHALTUNG ......................... 7
ABS. H RAHMEN
1 LENKUNG ......................................................... 3
2 HALBLENKER .................................................. 5
3 USSRASTEN .................................................... 7
4 SEITENSTÄNDER ............................................ 7
5 RAHMENABMESSUNGEN ............................... 9
ABS. I FUEL SYSTEM
1 ALLGEMEINE BESCHREIBUNG DER
ANLAGE ........................................................... 3
2 ZUSAMMENSETZUNG DER ANLAGE ............. 3
3 KRAFTSTOFFTANK “5” .................................... 7
4 ELEKTRISCHE KRAFTSTOFFPUMPE “1” ....... 9
5 KRAFTSTOFFFILTER “2” ............................... 11
6 ELEKTROEINSPRITZVENTILE “3” ................. 11
7 DRUCKREGLER “4” . ....................................... 13
8 LUFTFILTERGEHÄUSE “1” ............................. 17
9 KLAPPENKÖRPER “2” ................................... 19
10 BATTERIE “1” ................................................. 23
11 ZÜNDUNGSSCHALTER “2” ............................. 23
12 RELAIS “3” ..................................................... 25
13 ELEKTRONISCHES STEUERGERÄT
I.A.W. 15 M “4”............................................... 27
14 LUFTTEMPERATURFÜHLER “5” .................... 29
15 ÖLTEMPERATURFÜHLER “6” ......................... 29
16 MOTORDREHZAHLSENSOR UND OT “7” ....... 31
17 SPULEN “8” .................................................... 33
18 POTENTIOMETER DROSSELPOSITION “9” . 35
19 BETRIEBSPHASEN ....................................... 37
20 DIAGNOSE ..................................................... 41
21 REINIGUNGS- UND RÜCKFÜHRSYSTEM
DER BENZINDÄMPFE (USA, SGP, CAN) ...... 57
ABS. L AUSPUFFANLAGE
1 MERKMALE DER ANLAGE .............................. 3
2 SCHALLDÄMPFER ........................................... 3
3 AUSPUFFROHRE ............................................. 5
4 EXPANSIONSKAMMER ................................... 7
ABS. M MOTOR
1 ALLGEMEINE RICHTLINIEN FÜR DIE
ÜBERHOLUNG DES MOTORS ........................ 3
2 AUSBAU - EINBAU DES
MOTORAGGREGATS ....................................... 3
3 SCHMIERUNGSSYSTEM ................................. 7
4 ZYLINDERKÖPFE UND STEUERUNG ........... 19
5 ZYLINDER UND KOLBEN ............................... 47
6 KUPPLUNG .................................................... 51
7 LICHYMASCHINE UND SCHWUNGRAD ........ 59
8 KURBELWELLE UND PLEUELSTANGEN ....... 63
SEC. G BEDIENINGEN
1 HYDRAULISCHE BEDIENING KOPPELING EN
VOORSTE REM ............................................... 3
2 BEDIENING VERSNELLING ............................. 3
3 BEDIENING ACHTERSTE REM ....................... 5
4 BEDIENING GASPEDAAL/STARTER ............... 7
SEC. H CHASSIS
1 STUUR ............................................................. 3
2 HALVE STUURELEMENTEN............................ 5
3 VOETPLANK .................................................... 7
4 LATERAAL ONDERSTEL ................................. 7
5 AFMETINGEN CHASSIS ................................. 9
SEC. I VOEDINGSINSTALLATIES
1 ALGEMENE BESCHRIJVING INSTALLATIE .... 3
2 SAMENSTELLING VAN DE INSTALLATIE ........ 3
3 TANK “5” ........................................................... 7
4 ELEKTRISCHE POMP BRANDSTOF”1" ........... 9
5 FILTER BRANDSTOF “2” ................................ 11
6 ELEKTROINJECTOREN “3” ............................ 11
7 DRUKREGELAAR “4” ...................................... 13
8 KAST LUCHTFILTER “1”................................. 17
9 SMOORKLEPLICHAAM “2” ............................ 19
10 ACCU “1” ........................................................ 23
11 AAN-/UIT-SCHAKELAAR VAN
ONTSTEKING”2" ............................................ 23
12 RELAIS “3” ..................................................... 25
13 ELEKTRONISCHE CENTRALE EENHEID
I.A.W. 15 M “4”............................................... 27
14 SENSOR TEMPERATUUR LUCHT “5” ............ 29
15 SENSORTEMPERATUUR OLIE “6” ............... 29
16 SENSOR AANTAL MOTORTOEREN EN
P.M.S. “7” ........................................................ 31
17 BOBINES “8” .................................................. 33
18 POTENTIOMETER STAND SMOORKLEP “9” 35
19 FASEN VAN WERKING .................................. 37
20 DIAGNOSE ..................................................... 41
21 SYSTEEM VOOR ZUIVERING EN
HERCIRCULATIE BENZINEDAMPEN
(USA, SGP, CAN) ........................................... 57
SEC. L AFVOERINSTALLATIE
1 KARAKTERISTIEKEN INSTALLATIE................ 3
2 GELUIDDEMPERS ........................................... 3
3 AFVOERBUIZEN .............................................. 5
4 EXPANSIEKAMER ........................................... 7
SEC. M MOTOR
1 ALGEMENE NORMEN VOOR DE REVISIE
VAN DE MOTOR ............................................... 3
2 VERWIJDERING - INSTALLATIE
AANDRIJFGROEP ........................................... 3
3 SMEERSYSTEEM ........................................... 7
4 KOPPEN EN DISTRIBUTIE ............................ 19
5 CILINDERS EN ZUIGERS .............................. 47
6 KOPPELING ................................................... 51

VI INDEX FOR T HE SECTIONS
SEC. N GEARBOX
1 MAIN FEATURES ............................................. 2
2 REMOVAL AND INSTALLATION ....................... 2
3 DISASSEMBLY ................................................ 4
4 REASSEMBLY................................................ 16
SEC. O REART RANSMISSION HOUSING AND SHAFT
1 REAR TRANSMISSION HOUSING ................... 2
2 TRANSMISSION SHAFT .................................. 8
SEC. P ELECTRICAL SYSTEM
1 ELECTRICAL SYSTEM DESCRIPTION ........... 2
2 BATTERY .......................................................... 8
3 STARTER MOTOR .......................................... 12
4 LIGHT AND ACOUSTIC SYSTEMS / DASHBOARD
/ CONTROLS .................................................. 14
5 SIDE STAND SWITCH .................................... 30
6 FUSE TERMINAL BOARD .............................. 32
7 ALTERNATOR ANDVOLTAGE CONTROLLER 34