Motorola AP-5181 - Wireless Access Point Quick reference guide

AP-5181
Access Point
DEPLOYMENT GUIDE

2AP5181 Access Point
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Inc. 2011. All rights reserved.
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Deployment Guide 3
Introduction
This guide provides detailed hardware setup and deployment instructions for the AP-5181 model access point.
The AP-5181 model access point is primarily designed for outdoor deployments, thus it has a unique set of
installation instructions.
Please review all the material within this document before installing the AP-5181 model access point. The
purpose of this guide is to assist you in understanding the correct use and placement of the components within
the AP-5181 accessory kits. Proper installation is critical to the safety of the installation, installer and others in
the area of the AP-5181’s deployment.
Mounting Kit and Assembly
It is recommended the assembly of the AP-5181’s accessories be started, and fully staged (as described in this
chapter) before the AP-5181 is moved into its final area of deployment.
Installing the AP-5181’s Mounting Accessories
To install the AP-5181’s mounting accessories:
1. Install the mounting bracket to the AP-5181’s rear housing using 4 short length binder head screws from
the kit. Tighten securely.
NOTE Take note of the earth ground boss under the bracket. This point must be properly
grounded to earth to utilize this products safety features. This is a good time to add the
required grounding lug or cable (not included with the AP-5181 or mounting kit).

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2. Install the AP-5181 tilt bracket onto the AP-5181’s bracket installed in step 1.
Use one long binder head screw and hex nut from the kit. This will define the pivot about which the
AP-5181 can be tilted. Do not over tighten the nut.
3. Install 4 short binder head screws in the 4 slots, 2 each on left and right sides of the tilt bracket.
These can be tightened during this phase of the assembly. Once deployed in the field, the 4 screws should
be loosened slightly to allow the AP-5181 to be tilted to level, then re-tightened.

Deployment Guide 5
4. If sliding to a small pole diameter, up to 2 ½ inches in diameter, place the pole clamps into the slots of the
bracket assembled in step 3.
The pole clamps can be installed into inner or outer slots to adjust for pole diameters of various sizes.
5. Install 2 long binder head screws through the two holes of one clamp into the other clamp. Direction is
not important.

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On each long screw, install one split washer and one wing nut. Leave them somewhat loose, as the nut,
washer and screw will be loosened and re-installed in the field when mounting the AP-5181 to a Pole.
Installing the AP-5181 on a Pole
To install an AP-5181 on a pole:
1. Select the proper slot positions for the pole clamp to properly fit onto the pole. Position and hold the tilt
bracket. Align each of the 2 pole clamps in position on the pole. Install 2 long binder head screws through
the two holes of one clamp and into the other clamp. Direction is not important.
Install one split washer and one wing nut onto each long screw. Lightly tighten the wing nut, washer and
screw.
Point the tilt bracket in the direction the AP-5181 is to be mounted, and tighten the wing nut, washer and
screw
NOTE The unit is ready to be moved into its deployment area and mounted onto a pole (where
the AP-5181 cannot be slid over the pole end).

Deployment Guide 7
2. Install the mounting bracket onto the tilt bracket installed in step 1. Use one long binder head screw and
hex nut from the kit. This will provide the pivot about which the AP-5181 can be tilted. Do not over tighten
the nut.
3. Install 4 short binder head screws in the 4 slots (two each on left and right sides of the tilt bracket). Set
the angle of the AP-5181 up or down as required for the installation. The 4 short binder head screws and
the long screw hex nut can all be tightened to lock the unit into position.

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The image displayed above has the heavy weather accessory kit installed. Whether the unit is installed
with the heavy weather kit, or without it, it will be important to connect the
AP-5181 to an appropriate earth ground using the earth-ground boss on the back of the unit.
4. Thread the 2 band clamps through the adapter.
Using both band clamps, position the adjuster screw about 6 inches from the face of the adapter. The
adjuster screw can be installed to either left or right sides.
5. Mount the adapter to the tilt bracket using 2 short binder head screws. It does not matter which side is
up or down, left or right. Tighten the screws securely.
NOTE It is necessary to use the band clamp adapter when installing an AP-5181 on a larger
diameter pole (up to 18 inches).

Deployment Guide 9
6. Position and hold the tilt bracket and each of the band clamps onto the mounting pole. Thread the band
clamp through its own adjuster screw. Ensure the band clamp is installed into it’s own adjust screw.
Thread the free end of the band clamp through the adjuster. Pass through the screw, and pull the free end
of the clamp until it is snug. Repeat this process for the second clamp.
Point the tilt bracket in the direction the AP-5181 is to be mounted. Tighten the band clamps. Cut-off or
wrap around (as displayed above) the free end of the tightened band clamp.
7. Install the AP-5181’s mounting bracket onto the tilt bracket. Use one long binder head screw and hex nut
from the kit. This will provide the pivot about which the AP-5181 can be tilted. Do not over tighten the nut.

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The image displayed has the heavy weather accessory kit installed. Whether the unit uses the heavy
weather kit or not, remember to connect the AP-5181 to an appropriate earth ground using the
earth-ground boss on the back of the unit.
8. Install 4 short binder head screws in the 4 slots (2 each on left and right sides of the tilt bracket). Set the
angle of the AP-5181 up or down as required for the installation. The 4 short binder head screws, and the
long screw hex nut can be tightened to lock the AP-5181into position.

Deployment Guide 11
Heavy Weather Kit Assembly
To install the AP-5181 heavy weather kit:
1. Install 4 antenna extension cables (provided in the kit) to the AP-5181. Hand tighten.
2. Route the antenna extension cables through the cable guides on the rear of the access point. The cables
cross from left to right to maximize the bend radius. Avoid any sharp bending of the cables to extend their
useful life.
NOTE Motorola Solutions recommends the assembly of the AP-5181 heavy weather kit be
started, and fully staged, before the unit is moved into the field for deployment.

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3. Install the heavy weather shield. Align the 4 screw holes with the 4 mating screw bosses on the AP-5181.
NOTE Note the earth ground boss on the AP-5181. This point must be properly grounded to
earth to utilize this products safety features. This is a good time to add the required
grounding lug or cable (not included).

Deployment Guide 13
4. Install the mounting bracket to the AP-5181’s rear housing using 4 short length binder head screws from
kit.
5. The heavy weather shield is clamped between the bracket and the housing. Tighten securely.
6. Turn the unit over. On the face of the unit, remove and discard the 4 screws located in the cover of the
AP-5181.

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7. Install 4 hex stand-off screws into the screw holes created with the removal of the screws in step 5.
Tighten securely.
8. Install the heavy weather shield.

Deployment Guide 15
9. Align the 4 screw holes with the 4 mating screw bosses on the AP-5181 cover.
10. Install the AP-5181 mounting bracket to AP-5181 cover using 4 short length binder head screws from the
kit. The front and rear shields are intentionally staggered to ensure adequate ventilation.

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11. The heavy weather protected AP-5181 is now ready for installation.
Power Tap Installation
The installation of the AP-5181 Power Tap (Part No. AP-PSBIAS-5181-01R) requires the services of licensed and
trained electricians. The end user is solely responsible to ensure the unit is installed and maintained by properly
certified personnel. Additionally, the end user is responsible the unit is installed and maintained in full compliance
of local codes and standards.
Before attempting to install a Power Tap, refer to the following guidelines:
• DO NOT open an installed or operating unit. Ensure the unit is not energized before opening an installed or
functioning unit.
• A Power Tap installation requires the services of licensed and trained electrician.
• Proper unit earth grounding is required to ensure safe and proper operation. Earth grounding must comply with
all specific or regional electrical codes and regulations.
• Opening the Power Tap exposes high voltage wiring, and creates a shock hazard. Care must be taken to avoid
introduction to the unit interior of any foreign object and/or fluids that would facilitate a shock hazard.
WARNING! DO NOT open an installed or operating Power Tap unit. Always make sure the unit is
not energized before opening an installed or operating unit.

Deployment Guide 17
• The instructions provided herein are intended to provide useful installation guidance, and offer insight into best
practices. Adherence to this guide, and the instructions herein do not ensure compliance with specific or
regional electrical codes and regulations.
• In all cases, specific or regional electrical codes and regulations shall govern the installation of this product.
• Installation and maintenance of this product in compliance with specific or regional electrical codes and
regulations is the sole responsibility of the end user.
To install an AP-5181 Power Tap:
1. Remove and retain the 10 screws used to secure the Power Tap cover.
2. Remove the weather sealing cover to expose the unit’s interior. Do not remove or tamper with the sealing
gasket remaining on the back housing.
3. Remove and retain the 2 terminal screws releasing the 2 solder-less ring terminals.

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4. Remove and retain the nut with a captive locking washer. This nut releases a solder-less ring terminal.
5. Loosen the gland nut on the power entry fitting.
6. Expose 6 inches of wire from the jacket. Only use wire suited for your specific installation requirements
and application. Use 3 conductor wire of a gage suitable for the required wire run.
7. Feed the wire through the power fitting. Do not tighten the fitting at this time.

Deployment Guide 19
8. Using the solder-less ring terminals, strip and terminate the individual wires.
9. Expose only sufficient copper (using a solder-less terminal crimping tool) to ensure a good electrical
connection. No exposed copper strands should be visible outside the terminal insulator.
10. Install the power cable ring terminals using the 2 screws and nut removed in steps 3 and 4.
• Black wire to terminal L (line)
• White wire to terminal N (neutral)
• Green wire to terminal G (ground)

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11. Firmly tighten screws and nut.
12. Adjust the cable jacket by sliding into and out of the gland until about 1 inch remains visible inside the
housing.
13. Tighten the gland nut by hand to firmly hold the cable jacket. Examine all wires to ensure there is no
crimping pulling of wires or terminations.