Moxa Technologies ioLogik 2542 User manual

ioLogik 2500 Series User’s Manual
Edition 7.0, March 2018
www.moxa.com/product
© 2018 Moxa Inc. All rights reserved.

ioLogik 2500 Series User’s Manual
The software described in this manual is furnished under a license agreement and may be used only in accordance
with the terms of that agreement.
Copyright Notice
© 2018 Moxa Inc. All rights reserved.
Trademarks
The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the part of
Moxa.
Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not
limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to
the products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility
for its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the publication.
Technical Support Contact Information
www.moxa.com/support
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-free: 1-888-669-2872
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Table of Contents
1. Overview........................................................................................................................................... 1-1
ioLogik 2500 Overview ........................................................................................................................1-2
Appearance ................................................................................................................................1-2
Dimensions Diagram....................................................................................................................1-3
Package Checklist........................................................................................................................1-3
Product Features.........................................................................................................................1-3
I/O Channels Available on ioLogik 2500 Models...............................................................................1-3
Communication Interface .............................................................................................................1-4
ioLogik 2500 Ethernet Series Specifications............................................................................................1-4
Common Specifications................................................................................................................1-4
ioLogik 2512 Ethernet Specifications..............................................................................................1-5
ioLogik 2542 Ethernet Specifications..............................................................................................1-6
ioLogik 2500 HSPA/GPRS/WLAN Series Specifications..............................................................................1-7
Common Specifications................................................................................................................1-7
ioLogik 2512 HSPA/GPRS/WLAN Specifications................................................................................1-8
ioLogik 2542 HSPA/GPRS/WLAN Specifications................................................................................1-9
2. Installation ....................................................................................................................................... 2-1
Hardware Installation..........................................................................................................................2-2
Installing the ioLogik 2500 on a DIN Rail........................................................................................2-2
Removing the ioLogik 2500 from a DIN Rail....................................................................................2-2
Powering on the ioLogik 2500...............................................................................................................2-3
Grounding the Unit .............................................................................................................................2-3
Installing a microSD Card and SIM Cards (cellular models only) ...............................................................2-3
I/O Wiring Diagrams ...........................................................................................................................2-4
I/O Wiring .........................................................................................................................................2-4
DI Channel.................................................................................................................................2-4
DO Channel (Sink Type)...............................................................................................................2-5
AI Channel .................................................................................................................................2-5
LED Indicators....................................................................................................................................2-6
Daisy-Chaining for I/O Expansion .........................................................................................................2-7
Reset to Factory Defaults.....................................................................................................................2-8
Network Installation............................................................................................................................2-8
Ethernet Communication..............................................................................................................2-8
TCP/IP Settings...........................................................................................................................2-8
Serial Communication..................................................................................................................2-9
Software Installation—IOxpress Utility.................................................................................................2-10
System Requirements................................................................................................................2-10
Installing IOxpress ....................................................................................................................2-10
3. The IOxpress Utility .......................................................................................................................... 3-1
Application Interface ...........................................................................................................................3-2
Main Screen................................................................................................................................3-2
Menu Bar ...................................................................................................................................3-2
Using IOxpress...................................................................................................................................3-3
Configuration Flowchart.......................................................................................................................3-3
Configuration Library ...................................................................................................................3-3
Device Library.............................................................................................................................3-3
4. Configuration Library ........................................................................................................................ 4-1
Introduction.......................................................................................................................................4-2
Saving Configurations as a Project.................................................................................................4-2
Adding an ioLogik 2500 Device to a Project ....................................................................................4-2
Adding E1200 I/O Expansion Modules to a Project...........................................................................4-3
Duplicate Device Configuration for Mass Deployment.......................................................................4-4
Setting Up a Device ............................................................................................................................4-5
Settings Tab ......................................................................................................................................4-5
System ......................................................................................................................................4-5
Security .....................................................................................................................................4-6
Network.....................................................................................................................................4-8
I/O.......................................................................................................................................... 4-10
AOPC.......................................................................................................................................4-18
SNMP....................................................................................................................................... 4-20
Modbus/TCP Slave.....................................................................................................................4-21
Modbus/TCP Master...................................................................................................................4-22
Serial Port (Port1/Port2).............................................................................................................4-25
Data Logging ............................................................................................................................4-28
Click&Go Plus............................................................................................................................4-31
Click&Go Plus Tab.............................................................................................................................4-32
Click&Go Plus Simulator Tab ..............................................................................................................4-32

Peer-to-Peer Tab ..............................................................................................................................4-32
General Settings .......................................................................................................................4-33
Peer-to-Peer Rule Settings .........................................................................................................4-34
5. Device Library................................................................................................................................... 5-1
Introduction.......................................................................................................................................5-2
Auto-Searching for Online Devices........................................................................................................5-3
First Time Searching for Devices ...................................................................................................5-3
Conducting another Search for Online Devices ................................................................................5-3
Deployment .......................................................................................................................................5-6
Update Configuration to Device.....................................................................................................5-7
Get Configuration from Device ......................................................................................................5-7
Update Firmware.........................................................................................................................5-7
Set Device Date & Time ...............................................................................................................5-8
Retrieve System Log....................................................................................................................5-8
Restart Device ............................................................................................................................5-8
Load Factory Default....................................................................................................................5-8
Change IP Address ......................................................................................................................5-8
Change Device Name...................................................................................................................5-8
Web Console......................................................................................................................................5-8
Web Console Functions........................................................................................................................5-9
User Interface Introduction...........................................................................................................5-9
System Information Panel .......................................................................................................... 5-10
Menu Panel and Web Pages ........................................................................................................5-10
6. Cellular Network Setup and Configuration (for cellular models) ....................................................... 6-1
IOxpress Settings for a Cellular Network................................................................................................6-2
Select Network Interface..............................................................................................................6-2
Cellular ......................................................................................................................................6-3
Cellular Network Connection ..............................................................................................................6-10
MX-AOPC Server (for SCADA/HMI users)......................................................................................6-10
With DDNS (for SCADA/HMI users)..............................................................................................6-11
Moxa Cellular Data Access Utility (for mobile devices/PCs)..............................................................6-11
7. Wireless LAN Network Setup and Configuration (for wireless LAN models)...................................... 7-1
Deploying the ioLogik 2500-WL1...........................................................................................................7-2
IOxpress Settings for a Wireless LAN Network........................................................................................7-2
Wireless LAN ..............................................................................................................................7-2
A. Network Port Usage .......................................................................................................................... A-1
B. Modbus/TCP Default Address Mappings............................................................................................ B-1
ioLogik 2512 Series Modbus Address and Register Map............................................................................B-1
ioLogik 2542 Series Modbus Address and Register Map............................................................................B-2
C. RESTful API Default Address Mappings............................................................................................. C-1
API List .............................................................................................................................................C-1
Response Code...................................................................................................................................C-6

1
1. Overview
The ioLogik 2500 is a smart remote I/O product with unique hardware and software designs, making it an
ideal solution for a variety of industrial data acquisition applications. The ioLogik 2500’s hardware design
includes a 4-port unmanaged Ethernet switch and 2 serial ports, enabling the ioLogik 2500 to seamlessly
connect to a variety of field devices. One of the Ethernet ports can be used to link to 8 daisy-chained
ioLogik E1200 expansion modules to provide more than 100 channels. The ioLogik 2500 acts as the “head”
unit, with Click&Go Plus logic used to control the entire I/O array. Most importantly, the ioLogik 2500’s
single IP is all that’s required to connect the entire I/O array to your network, providing the perfect solution
for industrial field sites that have an insufficient number of IP addresses.
For cellular connections, the ioLogik 2500 supports Moxa’s patented MX-AOPC Server with push
communications technology, and provides an economical solution for accessing multiple remote I/O devices
connected to the same private IP network, which itself links to the outside world over a cellular connection
using dynamic IP addresses.
The following topics are covered in this chapter:

ioLogik 2500 Overview
Appearance
Dimensions Diagram
Package Checklist
Product Features
I/O Channels Available on ioLogik 2500 Models
Communication Interface

ioLogik 2500 Ethernet Series Specifications
Common Specifications
ioLogik 2512 Ethernet Specifications
ioLogik 2542 Ethernet Specifications

ioLogik 2500 HSPA/GPRS/WLAN Series Specifications
Common Specifications
ioLogik 2512 HSPA/GPRS/WLAN Specifications
ioLogik 2542 HSPA/GPRS/WLAN Specifications

ioLogik 2500 Series Overview
1-2
ioLogik 2500 Overview
The ioLogik
2500 combines a remote I/O device and data logger into one
box, dramatically reducing the
amount of effort required to integrate
devices from multiple vendors.
I/O and serial data can be logged onto a
Micro SD card (supports cards with up to 32 GB of storage space), and the
ioLogik 2500
can be programmed with Moxa’s convenient Click&Go™ Plus
control logi
c, which can be used to easily construct customized control
systems. As a rugged industrial device, the ioLogik 2500 operates reliably
at a wide range of temperatures, and is well suited for hard
-to-
wire remote
monitoring and
alarm applications at unmanned sites like riversides and
pipelines.
Appearance
Top View
Front View

ioLogik 2500 Series Overview
1-3
Dimensions Diagram
Units: mm (in)
Package Checklist
The ioLogik 2500 is shipped with the following items:
•ioLogik 2500 device
•2 RJ45-to-DB9 connection cables (CBL-RJ45M9-150)
•1 antenna (only for wireless models)
•Quick installation guide (printed)
NOTE: Please notify your sales representative if any of the above items are missing or damaged.
Product Features
•Supports cellular (HSPA/GPRS), Ethernet, and serial communication (ioLogik 2500-HSPA/GPRS only)
•New Click&Go Plus logic provides powerful front-end intelligence
•Supports wireless LAN communication (ioLogik 2500-WL1 only)
•4-port unmanaged switch built in for linking to Ethernet devices
•Optimized I/O expansion port for daisy chaining up to 8 ioLogik E1200 units
•2 serial ports (RS-232/422/485) for connecting field devices
•Built-in data logger supports an FTP server/client and microSD™ card with up to a 32 GB
•Transforms Modbus RTU into Modbus TCP or Active Tags
•Active communication with patented MX-AOPC UA Server
•Smart alarm management: Email, SNMP traps, TCP, UDP, SMS
•Wide operating temperature: -40 to 75°C (-40 to 167°F)
I/O Channels Available on ioLogik 2500 Models
Model Name Digital Inputs DI/DO (DIO) Configurable Analog Inputs
ioLogik 2512 8 8 –
ioLogik 2542 – 12 4

ioLogik 2500 Series Overview
1-4
Communication Interface
Model Name Communication Interface
ioLogik 2512
ioLogik 2542 Serial / Ethernet
ioLogik 2512-GPRS
ioLogik 2542-GPRS Serial / Ethernet / GPRS (2G)
ioLogik 2512-HSPA
ioLogik 2542-HSPA Serial / Ethernet / GPRS (2G) /HSPA (3G)
ioLogik 2512-WL1
ioLogik 2542-WL1 Serial / Ethernet / Wireless LAN
ioLogik 2500 Ethernet Series Specifications
Common Specifications
LAN
Ethernet:
• 4 switched 10/100 Mbps RJ45 ports
• 1 optimized port for faster
downstream communications with daisy-chained ioLogik E1200 units
Note: The optimized daisy
-chain port is not supported by the ioLogik E1261W-T, E1261H-T, or E1263H-T.
Protection:
1.5 kV magnetic isolation
Protocols:
Modbus/TCP (slave), TCP/IP, UDP, DHCP, BOOTP, SNMP, HTTP, CGI, SNTP, SMTP
Serial
Interface:
2 RS-232/422/485 (software selectable) RJ45 ports
Parity:
None, Odd, Even
Data Bits:
5, 6, 7, 8
Stop Bits:
1, 2
Flow Control:
None, RTS/CTS, XON/XOFF
Baudrate:
300 to 115200 bps
Protocols:
Modbus/RTU (master/gateway), serial tunnel mode (client/server)
Physical Characteristics
Wiring:
I/O cable max. 14 AWG
Dimensions:
61 x 157 x 115 mm (2.4 x 6.18 x 4.53 in)
Weight:
Under 1265 g (2.79 lb)
Mounting:
DIN-rail (standard), wall (with optional kit)
Storage
Expansion Slot:
Up to 32 GB microSD™ memory card (SDHC compatible)
Note: For units operating in extreme temperatures, industrial
-grade, wide-temperature SD cards are
required.
Environmental
Limits
Operating Temperature:
Standard Models:
-10 to 60°C (14 to 140°F)
Wide Temp. Models:
-40 to 75°C (-40 to 167°F)
Storage Temperature:
-40 to 85°C (-40 to 185°F)
Ambient Relative Humidity:
5 to 95% (non-condensing)
Shock:
IEC 60068-2-27
Vibration
:IEC 60068-2-6
Altitude:
Up to 2000 m
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.

ioLogik 2500 Series Overview
1-5
Standards and Certifications
Safety:
UL 508
EMC:
EN 61000-6-2/6-4
EMI:
CISPR 32, FCC Part 15B Class A
EMS:
IEC 61000
-4-2 ESD: Contact: 4 kV; Air: 8 kV
IEC 61000
-4-3 RS: 80 MHz to 1 GHz: 10 V/m
IEC 61000
-4-4 EFT: Power: 1 kV; Signal: 0.5 kV
IEC 61000
-4-5 Surge: Power: 1 kV
IEC 61000
-4-6 CS: 3 V
IEC 61000
-4-8
Hazardous Location:
Class 1 Division 2; ATEX Zone 2
Green Product:
RoHS, CRoHS, WEEE
Note: Please check Moxa’s website for the most up
-to-date certification status.
Warranty
Warranty Period:
5 years
Details: See www.moxa.com/warranty
ioLogik 2512 Ethernet Specifications
Inputs and Outputs
Digital Inputs:
8 channels
Configurable DIOs (by software): 8 channels
Isolation:
3k VDC or 2k Vrms
Digital Input
Sensor Type:
Wet Contact (NPN or PNP) and Dry Contact
I/O Mode:
DI or Event Counter
Dry Contact:
•
On: short to GND
• Off: open
Wet Contact (DI to COM):
• On: 10 to 30 VDC
• Off: 0 to 3 VDC
Common Type:
8 points per COM
Counter Frequency:
2.5 kHz
Digital Filtering Time Interval:
Software configurable
Digital Output
Type:
Sink
I/O Mode: DO or Pulse Output
Pulse Output Frequency:
5 kHz
Over
-Voltage Protection: 45 VDC
Over
-Current Protection: 1.5 A per channel @ 25°C
Over
-Temperature Shutdown: 175°C (min.)
Current Rating: 500 mA per channel @ 25°C
DIO Output Leakage Current:
< 1 mA @ 30 VDC
Power Requirements
Input Voltage:
9 to 48 VDC
Input Current:
274 mA @ 24 VDC
MTBF (mean time between failures)
Time:
467,032 hrs
Standard:
Telcordia SR332

ioLogik 2500 Series Overview
1-6
ioLogik 2542 Ethernet Specifications
Inputs and Outputs
Configurable DIOs
(by software): 12 channels
Analog Inputs:
4 channels
Isolation:
3k VDC or 2k Vrms
Digital Input
Sensor Type:
Wet Contact (NPN or PNP) and Dry Contact
I/O Mode:
DI or Event Counter
Dry Contact:
• On: short to GND
• Off: open
Wet Contact (DI to
COM):
• On: 10 to 30 VDC
• Off: 0 to 3 VDC
Common Type:
6 points per COM
Counter Frequency:
2.5 kHz
Digital Filtering Time Interval:
Software configurable
Digital Output
Type:
Sink
I/O Mode:
DO or Pulse Output
Pulse Output Frequency:
5 kHz
Over
-Voltage Protection: 45 VDC
Over
-Current Protection: 1.5 A per channel @ 25°C
Over
-Temperature Shutdown: 175°C (min.)
Current Rating:
500 mA per channel @ 25°C
DIO Output Leakage Current:
< 1 mA @ 30 VDC
Analog Input
Type:
Differential input
Resolution:
16 bits
I/O Mode:
Voltage / Current (software selectable)
Input Range:
±10 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA, 4 to 20 mA (burnout detection)
Accuracy:
• ±0.1% FSR @ 25°C
• ±0.3% FSR @
-10 and 60°C
• ±0.5% FSR @
-30 and 70°C
Sampling Rate
:
• All channels: 400 samples/sec
• Per channel: 100 samples/sec
Input Impedance:
1 mega-ohm (min.)
Built
-in Resistor for Current Input: 120 ohms
Power Requirements
Input Voltage:
9 to 48 VDC
Input Current:
358 mA @ 24 VDC
MTBF (mean time between failures)
Time:
375,439 hrs
Standard:
Telcordia SR332

ioLogik 2500 Series Overview
1-7
ioLogik 2500 HSPA/GPRS/WLAN Series
Specifications
Common Specifications
Cellular
Standards:
GSM/GPRS/EDGE/UMTS/HSPA+
HSPA Model Band Options:
• UMTS/HSPA+: five
-band 800/850/900/1900/2100 MHz
•
GSM/GPRS/EDGE: quad-band 850/900/1800/1900 MHz
GPRS Model Band Options:
GSM/GPRS/EDGE: quad-band 850/900/1800/1900 MHz
SIM Control Voltage:
3/1.8 V
SIM Format:
Full size
Connector Type
:SMA female
WLAN
Standards:
• IEEE 802.11b/g for wireless LAN
•
IEEE 802.11i for wireless security
Spread Spectrum and Modulation (typical):
• DSSS with DBPSK, DQPSK, CCK
• OFDM with BPSK, QPSK, 16QAM, 64QAM
• 802.11b: CCK @ 11/5.5 Mbps, DQPSK @ 2 Mbps, DBPSK @ 11 Mbps
• 802.11g: 64QAM @ 54/48 Mbps, 16QAM @ 36/24 Mbp
s, QPSK @ 18/12 Mbps, BPSK @ 9/6 Mbps
Operating Channels (central frequency):
• US: 2.412 to 2.462 GHz (11 channels)
• EU: 2.412 to 2.472 GHz (13 channels)
Security:
• 64
-bit and 128-bit WEP encryption
• Full WPA/WPA2 Personal
Transmission Rates:
• 802.
11b: 1, 2, 5.5, 11 Mbps
• 802.11g: 6, 9, 12, 18, 24, 36, 48, 54 Mbps
TX Transmit Power:
• 802.11b: Typ. 18±1.5 dBm @ 1 to 11 Mbps
• 802.11g: Typ. 18±1.5 dBm @ 6 to 24 Mbps, Typ. 17±1.5 dBm @ 36 Mbps, Typ. 16±1.5 dBm @ 48 Mbps,
Typ. 16±1.5 dBm @ 54 Mbps
R
X Sensitivity:
• 802.11b:
-97 dBm @ 1 Mbps, -94 dBm @ 2 Mbps, -92 dBm @ 5.5 Mbps, -90 dBm @ 11 Mbps
• 802.11g:
-88 dBm @ 6 to 24 Mbps, -85 dBm @ 36 Mbps, -75 dBm @ 48 Mbps, -70 dBm @ 54 Mbps
Connector Type:
RP-SMA Female
LAN
Ethernet:
• 4 switched
10/100 Mbps RJ45 ports
• 1 optimized port for faster downstream communications with daisy
-chained ioLogik E1200 units
Note: The optimized daisy
-chain port is not supported by the ioLogik E1261W-T, E1261H-T, or E1263H-T.
Protection:
1.5 kV magnetic isolation
Protocols:
Modbus/TCP (slave), TCP/IP, UDP, DHCP, BOOTP, SNMP, HTTP, CGI, SNTP, SMTP
Serial
Interface:
2 RS-232/422/485 (software selectable) RJ45 ports
Parity:
None, Odd, Even
Data Bits:
5, 6, 7, 8
Stop Bits: 1, 2

ioLogik 2500 Series Overview
1-8
Flow Control:
None, RTS/CTS, XON/XOFF
Baudrate:
300 to 115200 bps
Protocols:
Modbus/RTU (master/gateway), serial tunnel mode (client/server)
Physical Characteristics
Wiring:
I/O cable, 14 AWG (max.)
Dimensions:
61 x 157 x 115 mm (2.4 x 6.18 x 4.53 in)
Weight: Under 1265 g (2.79 lb)
Mounting:
DIN rail (standard), wall (optional)
Storage
Expansion Slot:
Up to 32 GB microSD™ memory card (SDHC compatible)
Note: For units operating in extreme temperatures, industrial
-grade, wide-temperature SD cards are
required.
Environmental Limits
Operating Temperature:
Standard Models:
-10 to 60°C (14 to 140°F)
Wide Temp. Models:
-30 to 70°C (-22 to 158°F)
Storage Temperature:
-40 to 85°C (-40 to 185°F)
Ambient Relative Humidity: 5 to 95% (non-condensing)
Shock:
IEC 60068-2-27
Vibration:
IEC 60068-2-6
Altitude:
Up to 2000 m
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Standards and Certifications
Safety:
UL 508
EMC:
EN 61000-6-2/6-4
EMI:
CISPR 32, FCC Part 15B Class A
EMS:
IEC 61000
-4-2 ESD: Contact: 4 kV; Air: 8 kV
IEC 61000
-4-3 RS: 80 MHz to 1 GHz: 3 V/m
IEC 61000
-4-4 EFT: Power: 1 kV; Signal: 0.5 kV
IEC 61000
-4-5 Surge: Power 2 kV
IEC 61000
-4-6 CS: 3 V
IEC 61000
-4-8
Radio:
R&TTE: EN 62311, EN 300 328, EN 301 489-1, EN 301 489-17, EN 301 893; NCC; VCCI
Hazardous Location:
Class 1 Division 2; ATEX Zone 2
Green Product:
RoHS, CRoHS, WEEE
Note: Please check Moxa’s website for the most up
-to-date certification status.
Warranty
Warranty Period:
5 years
Details: See www.moxa.com/warranty
ioLogik 2512 HSPA/GPRS/WLAN Specifications
Inputs and Outputs
Digital Inputs:
8 channels
Configurable DIOs (by software): 8 channels
Isolation:
3k VDC or 2k Vrms
Digital Input
Sensor Type:
Wet Contact (NPN or PNP) and Dry Contact
I/O Mode:
DI or Event Counter
Dry Contact:
• On: short to GND
• Off: open

ioLogik 2500 Series Overview
1-9
Wet Contact (DI to COM):
• On: 10 to 30 VDC
• Off: 0 to 3 VDC
Common Type:
8 points per COM
Counter Frequency:
2.5 kHz
Dig
ital Filtering Time Interval: Software configurable
Digital Output
Type:
Sink
I/O Mode:
DO or Pulse Output
Pulse Output Frequency:
5 kHz
Over
-Voltage Protection: 45 VDC
Over
-Current Protection: 1.5 A per channel @ 25°C
Over
-Temperature Shutdown: 175°C (min.)
Current Rating:
500 mA per channel @ 25°C
DIO Output Leakage Current:
< 1 mA @ 30 VDC
Power Requirements
Input Voltage:
9 to 48 VDC
Input Current:
• HSPA Model: 390 mA @ 24 VDC
• GPRS Model: 416 mA @ 24 VDC
• WL1 Model: 328 mA @ 24 VDC
MTBF (mean time between failures)
Time:
• HSPA model: 378,154 hrs
• GPRS model: 403,452 hrs
• WL1 model: 400,469 hrs
Standard:
Telcordia SR332
ioLogik 2542 HSPA/GPRS/WLAN Specifications
Inputs and Outputs
Configurable DIOs (by software):
12 channels
Analog Inputs:
4 channels
Isolation: 3k VDC or 2k Vrms
Digital Input
Sensor Type:
Wet Contact (NPN or PNP) and Dry Contact
I/O Mode:
DI or Event Counter
Dry Contact:
• On: short to GND
• Off: open
Wet Contact (DI to COM):
• On: 10 to 30 VDC
• Off: 0 to 3 VDC
Common Type:
6 points per COM
Counter Frequency:
2.5 kHz
Digital Filtering Time Interval:
Software configurable
Digital Output
Type:
Sink
I/O Mode:
DO or Pulse Output
Pulse Output Frequency:
5 kHz
Over
-Voltage Protection: 45 VDC
Over
-Current Protection: 1.5 A per channel @ 25°C
Over
-Temperature Shutdown: 175°C (min.)

ioLogik 2500 Series Overview
1-10
Current Rating:
500 mA per channel @ 25°C
DIO Output Leakage Current:
< 1 mA @ 30 VDC
Analog Input
Type:
Differential input
Resolution:
16 bits
I/O Mode:
Voltage / Current (software selectable)
Input Range: ±10 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA, 4 to 20 mA (burnout detection)
Accuracy:
• ±0.1% FSR @ 25°C
• ±0.3% FSR @
-10 and 60°C
• ±0.5% FSR @
-30 and 70°C
Sampling
Rate:
• All channels: 400 samples/sec
• Per channel: 100 samples/sec
Input Impedance:
1M ohms (min.)
Built
-in Resistor for Current Input: 120 ohms
Power Requirements
Input Voltage:
9 to 48 VDC
Input Current:
• HSPA Model: 442 mA @ 24 VDC
• GPRS
Model: 494 mA @ 24 VDC
• WL1 Model: 406 mA @ 24 VDC
MTBF (mean time between failures)
Time:
• HSPA model: 378,154 hrs
• GPRS model: 403,087 hrs
• WL1 model: 331,222 hrs
Standard: Telcordia SR332

2
2. Installation
In this chapter, we provide instructions on how to install the ioLogik 2500 I/O server to connect to the
network and serial devices.
The following topics are covered in this chapter:

Hardware Installation
Installing the ioLogik 2500 on a DIN Rail
Removing the ioLogik 2500 from a DIN Rail

Powering on the ioLogik 2500

Grounding the Unit

Installing a microSD Card and SIM Cards (cellular models only)

I/O Wiring Diagrams

I/O Wiring
DI Channel
DO Channel (Sink Type)
AI Channel

LED Indicators

Daisy-Chaining for I/O Expansion

Reset to Factory Defaults

Network Installation
Ethernet Communication
TCP/IP Settings
Serial Communication

Software Installation—IOxpress Utility
System Requirements
Installing IOxpress

ioLogik 2500 Series Installation
2-2
Hardware Installation
Installing the ioLogik 2500 on a DIN Rail
The DIN-rail attachment plate should already be fixed to the back panel of your ioLogik 2500. If you need
to reattach the plate, be sure the spring-loaded bracket is oriented towards the bottom, as shown in the
figures below.
STEP 1:
If the spring-loaded bracket is locked in
place, push the recessed button to release it. Once
released, you should feel some resistance from the
spring as you slid
e the bracket up and down a few
millimeters in each direction.
STEP 2:
Insert the top of the rail into the upper lip
of the attachment plate’s slot.
STEP 3:
The attachment unit should now snap into
place along the rail, as shown below.
Removing the ioLogik 2500 from a DIN Rail
To remove the ioLogik 2500 from a DIN rail, use a
screwdriver to pull down the spring
-loaded bracket
until it locks in place, as shown in the diagram at the
right. Next, rotate the bottom of the ioLogik 2500
upwards until y
ou can remove it from the DIN rail.
WARNING
This equipment is intended to be used in Restricted Access Locations. External metal parts
will
be
hot! Maintenance personnel should wear protective gear before touching the outside surface.

ioLogik 2500 Series Installation
2-3
Powering on the ioLogik 2500
The ioLogik 2500 can receive power from a 9 to 48 VDC power
source. Input power is applied to the positive (V+) and negative
(V
-) terminals on the connector.
After connecting the ioLogik 2500 to the power supply, it will take
30 to 60 seconds for the operating system to boot up. The green
Ready LED will illuminate continuously until the operating system
is ready.
Grounding the Unit
The ioLogik 2500 is equipped with a ground connector labeled .
ATTENTION
Be sure to note
the maximum possible current for each power wire and common wire. Observe all electrical
codes dictating the maximum current allowable for each wire size. If current
s exceed the maximum rating
the wi
res will overheat, and may cause serious damage to the equipment. For safety reasons, wires
connecting the power supply should be at least 2 mm in diameter (e.g., 12 gauge).
Installing a microSD Card and SIM Cards
(cellular models only)
The ioLogik 2500 supports a single microSD card
and two SIM cards (cellular models only). The
card slots are located inside the ioLogik 2500, as
shown here. The card slot is hidden
beneath a
cover plate attached by a screw that must first
be removed before
the slot can be accessed.
After removing the screw holding the cover plate
in place you can insert or remove the
microSD/SIM cards. Be sure to refasten the
cover plate when you are done.

ioLogik 2500 Series Installation
2-4
I/O Wiring Diagrams
I/O Wiring
Follow the wiring guide for the I/O channels:
Item Suggestion
Wire range 16 to 26 AWG
Screw Torque 3 lb-inch
DI Channel
There are two categories of DI contact: Dry Contact and Wet Contact. Follow the wiring diagram for the
particular component you are using.
A Dry Contact is a contact that works without a power source: buttons, switches, etc.
A Wet Contact is a contact that requires a power source to work: proximity sensors, motion sensors, etc.
Check the sensor type (NPN, PNP) and follow the corresponding wiring shown below.
DI Dry Contact

ioLogik 2500 Series Installation
2-5
DI Wet Contact (NPN)
DI Wet Contact (PNP)
DO Channel (Sink Type)
The DIO channels of this series can be used as DI channels or DO channels. The wiring diagram for DO
channels, which are sink type, is shown below:
AI Channel

ioLogik 2500 Series Installation
2-6
LED Indicators
Type Color Description
Power
(PWR) Green System power is ON
Off System power is OFF
Ready
(RDY)
Green
System is ready
Red System error
Green (blinking once per sec.) Locating device
Red (blinking once per sec.) Expansion Runtime Error
Green/Red (blinking once per 0.5 sec.) Safe Mode
Off System is not ready
Ethernet Port
(L1/L2/L3/L4) Green Ethernet connection enabled at 100 Mbps
Amber Ethernet connection enabled at 10 Mbps
Blinking Data is being transmitted
Off Disconnected
Serial Port
(P1/P2) Green Tx
Amber Rx
Blinking Data is being transmitted
Off Disconnected
SD (Micro SD) Green SD card inserted
Off SD card not inserted
I/O Channel Status*
(0 to 15) Green Channel ON or Counter/Pulse signal
Off Channel OFF or No Counter/Pulse signal
W.Link** Green Wireless connection established
Off Off
Signal Status** Off No signal, or No SIM card
1 LED Weak or insufficient (SMS only)
2 LEDs Average (good for cellular connections)
3 LEDs Excellent signal
*Use the rotary switch to select which module’s I/O channel status is displayed.
0 = ioLogik 2500
1 to 8 = E1200 expansion
9 to F = Reserved
**Wireless models only