Moxa Technologies ToughNet TN-5524-8PoE Manual

2012 Moxa Inc. All rights reserved.
P/N: 1802055240010
Moxa ToughNet Switch
TN-5524-8PoE
Hardware Installation Guide
Layer 2 M12 Managed PoE Ethernet Switches
First Edition, October 2012

- 2 -
Overview
The ToughNet TN-5524-8PoE series M12 managed Ethernet switches are
designed for industrial applications in harsh environments. The TN series
switches use M12 and other circular connectors to ensure tight, robust
connections, and guarantee reliable operation against environmental
disturbances, such as vibration and shock. The TN-5524-8PoE series
switches provide 24 Fast Ethernet M12 ports, 8 of which are
10/100BaseT(X) PoE compliant.
TN-5524-8PoE switches provide up to 15.4 watts of power per PoE port,
and allow power to be supplied to connected devices (such as surveillance
cameras, wireless access points, and IP phones) when AC power is not
readily available or is cost-prohibitive to provide locally. Models with an
extended operating temperature range of -40 to 75°C are also available.
The TN-5524-8PoE series Ethernet switches are compliant with
EN50155/50121-3-2/50121-4 (railway applications), making the
switches suitable for onboard train applications.
Package Checklist
Your ToughNet TN-5524-8PoE switch is shipped with the following items.
If any of these items is missing or damaged, contact your customer
service representative for assistance.
•1 Moxa ToughNet switch
•Hardware installation guide
•CD-ROM with user’s manual, Windows utility, and SNMP MIB file
•Moxa product warranty statement
•M12 to DB9 console port cable
•2 protective caps for console and relay output ports
•Panel mounting kit
Features
Anti-Vibration Circular Connectors for Robust Links
•M12 D-coding 4-pin female connectors for Fast Ethernet
10/100BaseT(X) ports
•M12 A-coding 5-pin male connectors for console and relay output
•M23 6-pin male connector for power input
Isolated Power Input
•Supports 24 VDC (16.8 to 30 VDC), isolated
High Performance Network Switching Technology
•IPv6 ready, certified by the IPv6 Logo Committee
•IEEE 1588 PTP (Precision Time Protocol) for the precise time
synchronization of networks
•DHCP Option 82 for IP address assignment with different policies
•Modbus/TCP industrial Ethernet protocol
•Turbo Ring, Turbo Chain,and RSTP/STP (IEEE802.1w/D)
•IGMP Snooping and GMRP for filtering multicast traffic from industrial
Ethernet protocols
•Port-based VLAN, IEEE802.1Q VLAN, and GVRP protocol to ease
network planning
•QoS (IEEE802.1p/1Q and TOS/DiffServ) to increase determinism
•802.3ad, LACP for optimum bandwidth utilization

- 3 -
•IEEE802.1X and https/SSL to enhance network security
•SNMP v1/v2c/v3 for different levels of network management
•RMON for efficient network monitoring and proactive capability
•Bandwidth management prevents unpredictable network status
•Lock port restricts access to authorized MAC addresses only
•Port mirroring for online debugging
•Automatic warning by exception through email, relay output
•Automatic recovery of connected devices’ IP addresses
•Line-swap fast recovery
•LLDP for automatic topology discovery through network management
software
•Configurable through Web browser, Telnet/Serial console, and
Windows utility
Designed for Industry-specific Applications
•Power failure, port break alarm by relay output
•EN50155/EN50121-3-2/EN50121-4
•-40 to 75°C operating temperature range (for “-T” models)
•IP40, rugged high-strength housing
•Panel mounting mounting installation capability
Recommended Optional Accessories
•CBL-M23(FF6P)/OPEN-BK-100 IP67:
1-meter M23 to 6-pin power cable with IP67-rated female 6-pin M23
connector
•PLG-WPM23-01-IP67:
M23 cable connector, female 6-pin, crimp type
•CBL-M12D(MM4P)/RJ45-100 IP67:
1-meter M12-to-RJ45 Cat-5E UTP Ethernet cable with IP67-rated
male 4-pin M12 D-coded connector
•CBL-M12(FF5P)/OPEN-100 IP67:
1-meter M12-to-5-pin power cable with IP67-rated female 5-pin M12
A-coded connector
•M12D-4P-IP68:
Field-installable M12 D-coded screw-in connector, male 4-pin,
IP68-rated
•M12A-5P-IP68:
Field-installable M12 A-coded screw-in connector, female 5-pin,
IP68-rated
•CAP-M12F-MIP67-PAK04:
Caps for M12 D-coded 4-pin male connectors, metal and IP67-rated;
4 pieces in one pack

- 4 -
TN-5524-8PoE Panel Layouts
1. Screw holes for panel mounting kit
2. Console port
3. Grounding screw
4. Relay output port
5. Power input voltage range indication
6. Power input port (male 6-pin shielded M23 connector)
7. PWR1 LED: for power input 1
8. PWR2 LED: for power input 2
9. FAULT LED
10.
MSTR/HEAD LED: for ring master or chain head
11.
CPLR/TAIL LED: for ring coupler or chain tail
12.
TP port’s 10/100 Mbps LED
13.
10/100BaseT(X) port (female 4-
pin shielded M12 connector with D
coding)
14.
10/100BaseT(X) PoE port (female 4-pin shielded M12 connector
with D coding)
15. LED for PoE port

- 5 -
ATTENTION
DO NOT open or remove the vent
(#15
). Once the seal has been
removed, the warranty becomes invalid.
Exposed connectors (including
3, 5, 14 and 18
) when not in use
must be tightly covered with protective caps (an optional
accessory) to ensure IP54/IP67
-rated protection.
Mounting Dimensions (unit = mm)
Panel/Wall Mounting
STEP 1:
Mounting the TN-5524-8PoE switches to a wall requires 4 screws. Use the
ToughNet switch as a guide to mark the correct positions of the 4 screws.
STEP 2:
Use the 4 screws in the panel mounting kit. If yo
u
would like to use your own screws, make sure the
screw head is
between 6.0 mm and 7.0 mm in
diameter and the shaft is less than
4.0 mm in
diameter, as shown at the right.
Do not screw the screws in all the way—leave a space of about 2 mm to
allow room for sliding the ToughNet switch between the wall and the
screws.
NOTE
Before tightening the screws into the wall, make sure the screw
head and shaft size are suitable by inser
ting the screw through
one of the keyhole-shaped apertures of the ToughNet switch.
STEP 3:
Once the screws are fixed in the wall, hang the ToughNet switch on the 4
screws through the large opening of the keyhole-shaped apertures, and
then slide the switch downwards. Tighten the four screws for added
stability.

- 6 -
NOTE
To provide greater protection from vibrations and shocks, use
screws with shaft diameter between 6.0 mm and 7.0 mm, and fix
the ToughNet switch onto the wall directly through the large
opening of the keyhole-shaped apertures.
Wiring Requirements
WARNING
Turn the power off before disconnecting modules or
wires. The
correct power supply voltage is listed on the product label. Check
the voltage of your power source to make sure you are using the
correct voltage. Do NOT use a voltage greater than what is
specified on the product label.
These devices must be s
upplied by a SELV source as defined in
the Low Voltage Directive 2006/95/EC and 2004/108/EC.
ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or
wiring your Moxa switch.
This device has
UL508 approval. Use copper conductors only,
60/75°C, and tighten to 4.5 pound
-inches. For use in pollution
degree 2 environments.
ATTENTION
Safety First!
Observe all electrical codes dictating the maximum current
allowable for each wire size. If the current goes above the
maximum ratings, the wiring could overheat, causing serious
damage to your equipment.
Be sure to read the following guidelines:
•Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
NOTE
Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.

- 7 -
•You can use the type of signal transmitted through a wire to
determine which wires should be kept separate. The rule of thumb is
that wiring that shares similar electrical characteristics can be
bundled together.
•Keep input wiring and output wiring separated.
•We strongly advise that you label wiring for all devices in the system.
Grounding the ToughNet Switch
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
grounding screw to the grounding surface prior to connecting devices.
ATTENTION
This product is intended to be mounted to a well
-grounded
mounting surface such as a metal panel.
Connecting the Power Supplies
The ToughNet TN-5524-8PoE series switches support one power supply.
The M23 6-pin male connector on the TN-5524-8PoEfront panel is used
for the power input.
Pinouts for the power input port on the TN-5524-8PoE
Pinouts for the power input port on the TN-5524-8PoE
Pin
Description
Usage
1 PWR1 Live / DC +
Connect “PWR1 Live / DC +” to the Live
terminal when using an
AC power source or
to the positive (+) terminal when using a
DC
power source.
2 PWR1 Neutral / DC -
Connect “PWR1 Neutral / DC –” to the
Neutral terminal when using an AC power
source or to the negative (-) terminal when
using a DC power source.
3 Chassis Ground
Connect the “Chassis Ground” to the safety
ground terminal for AC inputs or to the
equipment ground bus for DC inputs.

- 8 -
STEP 1:
Plug your power cord connector to the power input port of the
TN-5524-8PoE switch.
STEP 2:
Screw the nut on your power cord connector to the power input connector
on the switch to ensure a tight connection.
ATTENTION
Before connecting the TN
-5524-8PoEto the power input, make
sure the power source voltage is stable.
Connecting the Relay Outputs
Each TN-5524-8PoE switch has two sets of relay outputs—relay output 1
and relay output 2.The M12 A-coded 5-pin male connector on the
TN-5524-8PoE’s front panel is used for the two relay outputs. Use a power
cord with an M12 A-coded 5-pin female connector to connect the relay
contacts. You can purchase an M12 power cable from Moxa; the model
number is CBL-M12 (FF5P)/OPEN-100 IP67.
Pinouts for the relay output port on TN-5524-8PoE
FAULT:
The two sets of relay contacts of the M12 A-coded 5-pin male connector
are used to detect user-configured events. The two wires attached to the
fault contacts form an open circuit when a user-configured event is
triggered. If a user-configured event does not occur, the fault circuit
remains closed.
Connecting the Data Lines
10/100BaseT(X) Ethernet Port Connection
All TN-5524-8PoE models have 24 10/100BaseT(X) Ethernet ports (4-pin
shielded M12 connector with D coding). The 10/100TX ports located on
the TN-5524-8PoEfront panel are used to connect to Ethernet-enabled
devices. Most users configure these ports for Auto MDI/MDI-X mode, in
which case the port’s pinouts are adjusted automatically depending on
the type of Ethernet cable used (straight-through or cross-over), and the
type of device (NIC-type or HUB/Switch-type) connected to the port.
In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.

- 9 -
Pinouts for the 10/100BaseT(X) Ports on the TN-5524-8PoE
Pinouts for the RJ45 (8-pin) Port
8-pin RJ45
MDI Port Pinouts
MDI-X Port Pinouts
Pin
Signal
1
Tx+
2
Tx-
3
Rx+
6
Rx-
Pin
Signal
1
Rx+
2
Rx-
3
Tx+
6
Tx-
M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring
M12 (4-pin, M) to M12 (4-pin, M) Straight-Trough Cable Wiring
M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring

- 10 -
M12 (4-pin, M) to RJ45 (8-pin) Straight-Trough Cable Wiring
LED Indicators
Several LED indicators are located on the ToughNet switch’s front panel.
The function of each LED is described in the table below.
LED
Color
State
Description
System LEDs
PWR1 AMBER
ON
Power is being supplied to power input
PWR1.
OFF Power is not being supplied to power
input PWR1
PWR2 AMBER
ON
Power is being supplied to power input
PWR2.
OFF
Power is not being supplied to power
input PWR2.
FAULT RED
ON
When the corresponding PORT alarm is
enabled, and a user-
configured event is
triggered.
OFF
When the corresponding PORT alarm is
enabled and a user-configured event is
not triggered, or when the
corresponding PORT alarm is disabled.
MSTR/
HEAD GREEN
ON
When the TN switch is either the Master
of this Turbo Ring, or the Head of this
Turbo Chain.
Blinking
When the TN switch is Ring Master of
this Turbo Ring and the Turbo Ring is
broken, or it is Chain Head of this Turbo
Chain and the Turbo Chain is broken.
OFF
When the TN switch is neither the
Master of this Turbo Ring, nor the Head
of this Turbo Chain.
CPLR/
TAIL GREEN
ON
When the TN switch enables the
coupling function to form a back-
up path
in this Turbo Ring, or it is the Tail of
this
Turbo Chain.
Blinking
When the Turbo Chain is down.
OFF
When the TN switch disables the
coupling function of Turbo Ring, or it is
not the Tail of the Turbo Chain.

- 11 -
LED
Color
State
Description
Ports LEDs
TP
(10/100M)
AMBER
ON
TP port’s 10 Mbps link is active.
Blinking
Data is being transmitted at 10 Mbps.
Off
TP port’s 10 Mbps link is inactive.
GREEN
On
TP port’s 100 Mbps link is active.
Blinking
Data is being transmitted at 100 Mbps.
off
TP port’s 100 Mbps link is inactive.
PoE AMBER
On
Power is being supplied to a Powered
Device (PD)
Off
Power is not being supplied to a Powered
Device (PD)
Specifications
Technology
Standards
IEEE 802.3 for 10BaseT
IEEE 802.3u for 100BaseT(X)
IEEE 802.af PoE
IEEE 802.3x for Flow Control
IEEE 802.1D for Spanning Tree Protocol
IEEE 802.1w for Rapid STP
IEEE 802.1Q for VLAN Tagging
IEEE 802.1p for Class of Service
IEEE 802.1X for Authentication
IEEE 802.3ad for Port Trunk with LACP
Protocols
IGMP v1/v2 device, GMRP, GVRP, SNMP
v1/v2C/v3, DHCP Server/Client, DHCP Option
66/67/82, BootP, TFTP, SNTP, SMTP, RARP,
RMON, HTTP, HTTPS, Telent, SSH, Syslog, LLDP,
IEEE 1588 PTP, Modbus/TCP, IPv6
MIB
MIB-II, Ethernet-like MIB, P-BRIDGE MIB,
Q-BRIDGE MIB, Bridge MIB, RSTP MIB, RMON
MIB Group 1, 2, 3, 9
Flow Control IEEE802.3x flow control, back pressure flow
control
Switch Properties
Priority Queues
4
Max. Number of
Available VLANs
64
VLAN ID Range
VID 1 to 4094
IGMP Groups
256
Interface
Fast Ethernet
Front cabling, M12 connector, 10/100BaseT(X)
auto negotiation speed, F/H duplex mode, and
auto MDI/MDI-X connection
Console Port
M12 A-coding 5-pin male connector
System LED Indicators
PWR1, PWR2, FAULT, MSTR/HEAD, CPLR/TAIL
Port LED Indicators
10/100M (Fast Ethernet port)
Alarm Contact
Two relay outputs in one M12 A-coding 5-pin
male connector with current carrying capacity of
3 A @ 30 VDC

- 12 -
Power Requirements
Input Voltage
24: 24 VDC (16.8 to 30 VDC)
Input Current
Max. 8.4 A @ 24 VDC
Connection
M23 6-pin male connector
Overload Current
Protection
Present
Reverse Polarity
Protection
Present
Physical Characteristics
Housing
Metal, IP40 protection (with protective caps on
unused ports)
Dimensions (W ×H ×D)
390 x 132 x 122.3 mm (15.35 x 5.20 x 4.81 in)
Weight
TN-5524-8PoE Series: 5330 g
Installation
Panel mounting
Environmental Limits
Operating Temperature
Wide Temp. Models: -40 to 75°C (-40 to 167°F)
Storage Temperature
-40 to 85°C (-40 to 185°F)
Operating Humidity
5 to 95% (non-condensing)
Regulatory Approvals
Safety
UL508 (Pending)
Rail Traffic
EN50155, EN50121-3-2, EN50121-4 (Pending)
Road Traffic
NEMA TS2 (Pending), e-Mark (Pending)
EMI
FCC Part 15, CISPR (EN55022) class A
EMS
EN61000-4-2 (ESD), level 3
EN61000-4-3 (RS), level 4
EN61000-4-4 (EFT), level 3
EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3
EN61000-4-8
EN61000-4-11
EN61000-4-12
Shock
IEC61373
Freefall
IEC60068-2-32
Vibration
IEC61373
Note: Please check Moxa’s website for the most up-to-date
certification status.
WARRANTY
Time Period
5 years
Details
See www.moxa.com/warranty
Technical Support Contact Information
www.moxa.com/support
Moxa Americas:
Toll
-free: 1-888-669-2872
Tel:
1-714-528-6777
Fax:
1-714-528-6778
Moxa China (Shanghai office):
Toll
-free: 800-820-5036
Tel:
[phone]
Fax:
[phone]
Moxa Europe
:
Tel:
[phone]
Fax:
[phone]
Moxa Asia
-Pacific:
Tel:
[phone]
Fax:
[phone]