MP GEARLESS maGO075.2.240 User manual

Technical Manual
V1101 –09/2017
MTMECmaGO_1101_EN
Installation • Assembly • Commissioning
Use • Maintenance • Repair
GEARLESS maGO
MACHINE
www.mplifts.com

Gearless maGO machine
V1101 - 09/2017
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MTMECmaGO_1101_EN
SUMMARY OF MODIFICATIONS IN REGARD WITH THE PREVIOUS VERSION:
INDEX
SECTION
DESCRIPTION OF THE MODIFICATION
MODIFICATION CONCERNING
Physical
Product
Functions
Features
Figures
Writing
4.3., 6.3.
A new model of encoder is added
6.2.2.
Picture replacement
MTMECmaGO_1100_EN

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MTMECmaGO_1101_EN
GENERAL INDEX Page
0. SAFETY INFORMATION ............................................................................................................................... 4
0.1. Miscellaneous .......................................................................................................................................... 4
0.2. Use of the Gearless maGO machine ............................................................................................................ 4
0.3. Product Safety ......................................................................................................................................... 4
0.4. Staff requirements ................................................................................................................................... 4
0.5. Commissioning ........................................................................................................................................ 4
0.6. Electric power risks. Residual voltage.......................................................................................................... 4
0.7. Modifications and operations on gearless maGO machine .............................................................................. 4
0.8. Obligations of the Installer / Maintainer staff ............................................................................................... 4
0.9. Copyright ................................................................................................................................................ 4
1. TECHNICAL FEATURES ................................................................................................................................ 6
1.1. maGO for suspension 2:1 .......................................................................................................................... 6
1.2. maGO for suspension 1:1.......................................................................................................................... 7
1.3. maGO for single-phase installation and suspension 2:1................................................................................. 8
1.4. maGO for single-phase installation and suspension 1:1................................................................................. 8
1.5. maGO nomenclature................................................................................................................................. 8
2. TRACTION PULLEY CHARACTERISTICS ....................................................................................................... 8
2.1. Pulley ..................................................................................................................................................... 8
2.2. Types of groove ....................................................................................................................................... 8
2.3. Nr of ropes and rope diameters, according to pulley ..................................................................................... 9
2.4. Codification of traction pulleys for order form .............................................................................................. 9
3. INSTALLATION ......................................................................................................................................... 10
3.2. Machine dimensions ............................................................................................................................... 10
3.3. Packing dimensions (according to ISPM-15)............................................................................................... 10
4. ASSEMBLY ................................................................................................................................................ 11
4.1. Security for Machine Handling.................................................................................................................. 11
4.2. Assembly of the Machine on the Bedframe ................................................................................................ 11
4.3. Electrical Connections ............................................................................................................................. 11
4.4. Positioning of the Traction Cables............................................................................................................. 12
5. COMMISSIONING ..................................................................................................................................... 12
5.1. Operation conditions............................................................................................................................... 12
5.2. Brake test ............................................................................................................................................. 13
5.2.1. Test of the brake ........................................................................................................................... 13
5.2.2. Brake Shoe Test ............................................................................................................................ 13
5.2.3. Brake as an ascending car overspeed protection device ...................................................................... 13
6. MAINTENANCE AND REPAIR ..................................................................................................................... 14
6.1. Brake ................................................................................................................................................... 14
6.1.1. Brake Replacement ........................................................................................................................ 14
6.1.2 Microswitch adjustment ................................................................................................................... 16
6.2. Traction Pulley ....................................................................................................................................... 16
6.2.1. Pulley check .................................................................................................................................. 17
6.2.2. Pulley Replacement........................................................................................................................ 17
6.3. Encoder Replacement ............................................................................................................................. 18
APPENDIX A. maGO BEDFRAME FOR WMR LIFTS .......................................................................................... 19
A.1. Bedframe Type 0. Dimensions ................................................................................................................. 19
A.2. Bedframe Type 1. Dimensions ................................................................................................................. 20
A.3. Assembly of the bedframe....................................................................................................................... 21

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MTMECmaGO_1101_EN
0. SAFETY INFORMATION
0.1. Miscellaneous
This chapter includes instructions to prevent personal and material damages.
These instructions may not be complete. Should you have any doubt or problem, please contact MP staff.
0.2. Use of the gearless maGO machine
Reading and complying with the instructions included in this manual, especially those relating to safety, are
considered as part of its appropriate use. Furthermore, carrying out periodic revisions is also considered as part of
its appropriate use.
The maintenance staff and not manufacturer must be held responsible for personal and/or material damages
arising from misuse.
0.3. Product safety
The product must meet the quality and performance standards stated at the moment of delivery. In general terms,
the product delivered is safe and reliable. The Gearless maGO machine shall be installed and used according to the
instructions for use indicated in this manual.
0.4. Staff requirements
The personnel responsible for installing, starting-up, setting and servicing Gearless maGO machine must have the
qualification, competence and training required to perform their duties.
On the basis of their knowledge and experience, they should be aware of the risks involved in this type of work and
be familiar with the safety regulations and directives on preventing accidents at work on a European, national or
regional level.
Only the personnel trained for this purpose must be allowed to operate it; apprentices must only work under the
qualified personnel’s supervision.
0.5. Commissioning
During Gearless maGO machine commissioning, unexpected situations may occur due to improper installation.
When setting up, the following must be guaranteed:
•No people or objects must remain in hazardous areas.
•Safety directives and standards in force must be observed.
0.6. Electric power risks. Residual voltage
Before operating with circuit boards previously installed or in the process of being installed, please ensure they are
disconnected and isolated from the general connection. Furthermore, take all the necessary precautions to prevent
its accidental reconnection.
In case of controllers incorporating a frequency converter, please also bear in mind that there is risk of death by
electrocution due to the capacitors' residual charge.
0.7. Modifications and operations on gearless maGO machine
Do not modify the product, if the modifications have not been explicitly approved by MP. Only use materials and
fittings supplied or recommended by MP. Otherwise, MP will not guarantee the correct operation of the product and
its compliance with standards.
0.8. Obligations of the Installer / Maintainer staff
The product was designed to meet the applicable safety specifications. However, for safety to take effect, the
installing and servicing personnel must comply with all the safety standards relating to its operation.
The installing/servicing company is responsible for planning and executing the measures ensuring the technical
personnel’s safety. These measures and their observance must guarantee their safety.
In particular, the installing/servicing company must ensure that:
•The use of the product always meets its specifications.
•The operation is correct, and that special attention is paid to all safety devices and to their periodic revision.
•The protection equipment required for the installing and servicing personnel must be available and operative.
•Technical documentation must be available and in good condition.
•The personnel operating the product must be duly qualified and have the equipment required.
•All the safety and warning labels must be stuck to the equipment and not removed.
0.9. Copyright
This manual contains information covered by copyright. No part of this manual may be photocopied, reproduced,
translated or published in whole or in part without the express prior consent of MP Lifts.
MP Lifts shall not be liable for any modification that has not been submitted to its express approval, neither for the
damages this may cause.
All rights reserved.

Gearless maGO machine
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WARNINGS
•All operations mentioned in this manual must be carried out by people qualified to do so.
•Before proceeding to install the machine, check that the model and the type received are in accordance with
the conditions required.
•At the same time, check that the machine has not suffered any type of damage during transportation.
•In the case of a replacement being necessary, it would be essential to give the following information:
▪Type of machine.
▪Serial number.
See technical characteristics plaque:
•GENERAL FEATURES
•Modular design which optimises the scale of installation needs.
•Robustness and durability.
•Compact solution.
•Ease of assembly and installation.
•Silent operation. Sound power level of < 44 dBA.
•The brake acts as a protection device against excess car speed when ascending. This falls in line with EN 81-1
and EN 81-20/50 (Certificate UE-Type Examination).
•Machine connection is achieved via a 5 m shielded cable (with the possibility of using 10, 15 and 20 m
cables). Plug-in cables that avoid the chance of error during assembly.
Max. Load (N) = maximum load in shaft
Rated I = rated current
Max. I = maximum current
Freq. = Frequency

Gearless maGO machine
V1101 - 09/2017
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MTMECmaGO_1101_EN
1. TECHNICAL FEATURES
1.1. maGO for suspension 2:1
Data valid for: Efficiency 85% / Run 18 mm
For maGO with Rated Speed < 1 m/s, take maGO for Rated Speed = 1 m/s and regulate the power supply frequency.
For maGO at 1 m/s < Rated Speed < 1.6 m/s, take maGO for Rated Speed = 1.6 m/s and regulate the power frequency.
MODEL
Rated
Load
(kg)
Rated
Torque
(Nm)
Rated
Volt.
(A)
Power
(kW)
Max.
Shaft
Load
(N)
Rated
Sp.
(m/s)
Ø Pulley
(mm)
(Hz)
Voltage
(V)
No.
Poles
rpm
A/h
Duty
BRAKE
Weight
(kg)
M2n
(Nm)
Power
(W)
Voltage
DC (V)
maGO075.2.240
400
180
9.1
3.0
25000
1
240
18.6
400
14
159
120
40%
2x200
2x85
207
158
maGO100.2.240
525
240
11.2
4.0
25000
1
240
18.6
400
14
159
180
40%
2x300
2x85
207
170
maGO125.2.240
675
300
14.1
5.0
25000
1
240
18.6
400
14
159
180
40%
2x300
2x85
207
182
maGo125.2.240.16
675
300
22.8
8.0
25000
1.6
240
29.7
400
14
254
180
40%
2x300
2x85
207
182
maGO150.2.240
800
360
17.3
6.0
30000
1
240
18.6
400
14
159
180
40%
2x480
2x85
207
202
maGO175.2.240
1000
420
17.6
7.0
30000
1
240
18.6
400
14
159
180
40%
2x480
2x85
207
214
maGO200.2.240
1150
480
21.3
8.0
30000
1
240
18.6
400
14
159
180
40%
2x480
2x85
207
232
maGO200.2.240.16
1000
480
34.9
12.8
30000
1.6
240
29.7
400
14
254
180
40%
2x480
2x85
207
232
maGO250.2.240
1250
610
27.9
10.2
30000
1
240
18.6
400
14
159
180
40%
2x700
2x140
207
268
maGO275.2.240
1600
700
32.6
11.7
30000
1
240
18.6
400
14
159
180
40%
2x700
2x140
207
280
maGO275.2.270
1600
700
32.6
10.3
30000
1
270
16.5
400
14
141
180
40%
2x700
2x140
207
285
maGO150.2.320
600
360
14.3
4.5
30000
1
320
13.9
400
14
119
180
40%
2x480
2x85
207
212
maGO175.2.320
675
420
15.3
5.3
30000
1
320
13.9
400
14
119
180
40%
2x480
2x85
207
224
maGO200.2.320
800
480
18.1
6.0
30000
1
320
13.9
400
14
119
180
40%
2x480
2x85
207
242
maGO200.2.230.16
750
480
34.9
9.6
30000
1.6
320
22.2
400
14
191
180
40%
2x480
2x85
207
242
maGO225.2.320
900
550
20.3
6.9
30000
1
320
13.9
400
14
119
180
40%
2x700
2x140
207
264
maGO250.2.320
1000
610
23.1
7.7
30000
1
320
13.9
400
14
119
180
40%
2x700
2x140
207
276
maGO150.2.400
480
360
14.3
3.6
30000
1
400
11.2
400
14
96
180
40%
2x480
2x85
207
217
maGO150.2.400.16
480
360
17.3
5.8
30000
1.6
400
17.9
400
14
154
180
40%
2x480
2x85
207
217
maGO175.2.400
525
420
15.3
4.2
30000
1
400
11.2
400
14
96
180
40%
2x480
2x85
207
229
maGO175.2.400.16
525
420
17.6
6.8
30000
1.6
400
17.9
400
14
154
180
40%
2x480
2x85
207
229
maGO200.2.400
630
480
18.1
4.8
30000
1
400
11.2
400
14
96
180
40%
2x480
2x85
207
247
maGO200.2.400.16
630
480
21.3
7.7
30000
1.6
400
17.9
400
14
154
180
40%
2x480
2x85
207
247
maGO225.2.400
750
550
20.3
5.5
30000
1
400
11.2
400
14
96
180
40%
2x700
2x140
207
269
maGO250.2.400
800
610
23.1
6.1
30000
1
400
11.2
400
14
96
180
40%
2x700
2x140
207
281
maGO250.2.400.16
800
610
27.9
9.8
30000
1.6
400
17.9
400
14
154
180
40%
2x700
2x140
207
281

Gearless maGO machine
V1101 - 09/2017
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MTMECmaGO_1101_EN
1.2. maGO for suspension 1:1
Data valid for: Efficiency 85% / Run 18 mm
For maGO with Rated Speed < 1 m/s, take maGO for Rated Speed = 1 m/s and regulate the power supply frequency.
For maGO at 1 m/s < Rated Speed < 1.6 m/s, take maGO for Rated Speed = 1.6 m/s and regulate the power frequency.
MODELL
Rated
Load
(kg)
Rated
Torque
(Nm)
Rated
Volt.
(A)
Power
(kW)
Max.
Shaft
Load
(N)
Rated
Sp.
(m/s)
Ø Pulley
(mm)
(Hz)
Voltage
(V)
No.
Poles
rpm
A/h
Duty
BRAKE
Weight
(kg)
M2n
(Nm)
Power
(W)
Voltage
DC (V)
maGO100.1.160
320
240
11.2
3.0
25000
1
160
13.9
400
14
119
180
40%
2x300
2x85
207
170
maGO125.1.160
400
300
14.1
3.8
25000
1
160
13.9
400
14
119
180
40%
2x300
2x85
207
182
maGO150.1.160
480
360
14.3
4.5
25000
1
160
13.9
400
14
119
180
40%
2x480
2x85
207
202
maGO175.1.160
600
420
15.3
5.3
25000
1
160
13.9
400
14
119
180
40%
2x480
2x85
207
214
maGO075.1.240
180
180
5.4
1.5
25000
1
240
9.3
400
14
80
120
40%
2x200
2x85
207
158
maGO075.1.240.16
180
180
9.1
2.4
25000
1.6
240
14.9
400
14
128
120
40%
2x200
2x85
207
158
maGO100.1.240
225
240
6.8
2.0
25000
1
240
9.3
400
14
80
180
40%
2x300
2x85
207
170
maGO100.1.240.16
225
240
11.2
3.2
25000
1.6
240
14.9
400
14
128
180
40%
2x300
2x85
207
170
maGO125.1.240
320
300
8.1
2.5
25000
1
240
9.3
400
14
80
180
40%
2x300
2x85
207
182
maGO125.1.240.16
320
300
14.1
4.0
25000
1.6
240
14.9
400
14
128
180
40%
2x300
2x85
207
182
maGO150.1.240
400
360
9.7
3.0
30000
1
240
9.3
400
14
80
180
40%
2x480
2x85
207
202
maGO150.1.240.16
400
360
17.3
4.8
30000
1.6
240
14.9
400
14
128
180
40%
2x480
2x85
207
202
maGO175.1.240
480
420
11.3
3.5
30000
1
240
9.3
400
14
80
180
40%
2x480
2x85
207
214
maGO175.1.240.16
480
420
17.6
5.6
30000
1.6
240
14.9
400
14
128
180
40%
2x480
2x85
207
214
maGO200.1.240
525
480
11.9
4.0
30000
1
240
9.3
400
14
80
180
40%
2x480
2x85
207
232
maGO200.1.240.16
525
480
21.3
6.4
30000
1.6
240
14.9
400
14
128
180
40%
2x480
2x85
207
232
maGO225.1.240
630
550
14.4
4.6
30000
1
240
9.3
400
14
80
180
40%
2x700
2x140
207
256
maGO250.1.240
675
610
15.3
5.1
30000
1
240
9.3
400
14
80
180
40%
2x700
2x140
207
268
maGO250.1.240.16
675
610
27.9
8.2
30000
1.6
240
14.9
400
14
128
180
40%
2x700
2x140
207
268
maGO275.1.240
750
700
17.3
5.9
30000
1
240
9.3
400
14
80
180
40%
2x700
2x140
207
280
maGO275.1.240.16
750
700
32.6
9.3
30000
1.6
240
14.9
400
14
128
180
40%
2x700
2x140
207
280
maGO125.1.320
225
300
6.6
1.9
25000
1
320
7.0
400
14
60
180
40%
2x300
2x85
207
192
maGO150.1.320
320
360
7.5
2.3
30000
1
320
7.0
400
14
60
180
40%
2x480
2x85
207
212
maGO150.1.320.16
320
360
14.3
3.6
30000
1.6
320
11.2
400
14
96
180
40%
2x480
2x85
207
212
maGO175.1.320
375
420
9.0
2.6
30000
1
320
7.0
400
14
60
180
40%
2x480
2x85
207
224
maGO175.1.320.16
375
420
15.3
4.2
30000
1.6
320
11.2
400
14
96
180
40%
2x480
2x85
207
224
maGO200.1.320
400
480
9.9
3.0
30000
1
320
7.0
400
14
60
180
40%
2x480
2x85
207
242
maGO200.1.320.16
400
480
18.1
4.8
30000
1.6
320
11.2
400
14
96
180
40%
2x480
2x85
207
242
maGO225.1.320
480
550
11.5
3.5
30000
1
320
7.0
400
14
60
180
40%
2x700
2x140
207
264
maGO225.1.320.16
480
550
20.3
5.5
30000
1.6
320
11.2
400
14
96
180
40%
2x700
2x140
207
264
maGO250.1.320
525
610
12.5
3.8
30000
1
320
7.0
400
14
60
180
40%
2x700
2x140
207
276
maGO250.1.320.16
525
610
23.1
6.1
30000
1.6
320
11.2
400
14
96
180
40%
2x700
2x140
207
276
maGO275.1.320
630
700
13.8
4.4
30000
1
320
7.0
400
14
60
180
40%
2x700
2x140
207
288
maGO275.1.320.16
630
700
32.6
7
30000
1.6
320
11.2
400
14
96
180
40%
2x700
2x140
207
288
maGO175.1.400
225
420
7.7
2.1
30000
1
400
5.6
400
14
48
180
40%
2x480
2x85
207
229
maGO175.1.400.16
225
420
11.3
3.4
30000
1.6
400
9.0
400
14
77
180
40%
2x480
2x85
207
229
maGO225.1.400
375
550
9.7
2.8
30000
1
400
5.6
400
14
48
180
40%
2x700
2x140
207
269
maGO225.1.400.16
375
550
14.4
4.4
30000
1.6
400
9.0
400
14
77
180
40%
2x700
2x140
207
269
maGO275.1.400
480
700
11.9
3.5
30000
1
400
5.6
400
14
48
180
40%
2x700
2x140
207
293
maGO275.1.400.16
480
700
17.3
5.7
30000
1.6
400
9.0
400
14
77
180
40%
2x700
2x140
207
293

Gearless maGO machine
V1101 - 09/2017
8/28
MTMECmaGO_1101_EN
1.3. maGO for single-phase installation and suspension 2:1
Data valid for: Efficiency 80% / Run 18 m
1.4. maGO for single-phase installation and suspension 1:1
Data valid for: Efficiency 80% / Run 18 m
1.5. maGO nomenclature
2. TRACTION PULLEY CHARACTERISTICS
2.1. Pulley
•Ø 160: UNE-EN 10083 42CrMo4 (Steel) Material.
•Ø 270/Ø 270: UNE-EN 10083 C45 (Steel) Material
•Ø 320/Ø 400: Cast Iron Material
2.2. Types of groove
•Semi-circular undercut groove: = 25º 45º, = 75º105º (for Pulley Ø 160, Ø 240, Ø 320 and Ø 400).
•V-shaped trapezoidal groove: = 35º 60º (for Pulley Ø 240 and Ø 270).
Semi-circular undercut groove V-shaped trapezoidal groove
MODEL
Rated
Load
(kg)
Rated
Torque
(Nm)
Rated
Volt.
(A)
Power
(kW)
Max.
Shaft
Load
(N)
Rated
Sp.
(m/s)
Ø Pulley
(mm)
(Hz)
Voltage
(V)
No.
Poles
rpm
A/h
Duty
BRAKE
Weight
(kg)
M2n
(Nm)
Power
(W)
Voltage
DC (V)
maGO100.2.240.T.50.M
450
207
10.2
1.7
25000
0.5
240
9.3
230
14
80
120
40%
2x300
2x85
207
170
MODEL
Rated
Load
(kg)
Rated
Torque
(Nm)
Rated
Volt.
(A)
Power
(kW)
Max.
Shaft
Load
(N)
Rated
Sp.
(m/s)
Ø Pulley
(mm)
(Hz)
Voltage
(V)
No.
Poles
rpm
A/h
Duty
BRAKE
Weight
(kg)
M2n
(Nm)
Power
(W)
Voltage
DC (V)
maGO125.1.240.T.80.M
225
270
11
1.8
25000
0.8
240
7.5
230
14
64
120
40%
2x300
2x85
207
182
maGO200.1.240.T.80.M
300
290
10.8
1.9
30000
0.8
240
7.5
230
14
64
120
40%
2x300
2x85
207
232
maGO275.1.240.T.50.M
450
464
10.4
1.9
30000
0.5
240
4.7
230
14
40
120
40%
2x480
2x85
207
280
Example →maGOxxx.2.240.T.63
maGOxxx
.2
.240
.T
.63
.M
MACHINE
maGOxxx: MP Gearless Machine
SUSPENSION
.1: 1:1 .2: 2:1
DIAMETER TRACTION PULLEY
.160: Pulley Ø 160 mm .240: Pulley Ø 240 mm .270: Pulley Ø 270 mm .320: Pulley Ø 320 mm
.400: Pulley Ø 400 mm
VOLTAGE
No value will appear for: 400 V .T: 230 V
SPEED
No value will appear for: 1 m/s .63: 0,63 m/s .80: 0,8 m/s .16: 1,6 m/s
maGO FOR SINGLE-PHASE INSTALLATION
No value will appear for: Three-phase .M: Single-phase
P
L
P
.
L
ß
YY

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2.3. No. of ropes and rope diameters, according to the pulley
Depending on the pulley diameter, on the width and on the pitch (Dimension P), the following table indicates the
number of ropes required and their diameter:
TRACTION PULLEY
Ø Pulley (mm)
Width L (mm)
Ø Rope 6.5 mm
Ø Rope 8 mm
Ø Rope 9 y 10 mm
P= 12 mm
P= 15 mm
P= 15 mm
160
124
10
148
12
240
78
6
Max.
No. of
Ropes
100
8
124
10
270
124
10
320
94
6
124
8
400
87
5
5
2.4. Codification of traction pulleys for order form
•Codification of standard:
Example
2
R
8
6
S
85
A
Ø PULLEY
1: Ø 160 2: Ø 240 0: Ø 270 3: Ø 320 4: Ø 400
PITCH P (mm)
R: 12
S: 15
No. GROOVES
5: 5 Grooves
6: 6 Grooves
8: 8 Grooves
0: 10 Grooves
2: 12 Grooves
Ø ROPE (mm)
6: Ø 6.5
8: Ø 8
9: Ø 9
0: Ø 10
TYPE OF GROOVE
S: Semi-circular undercut
V: V-shaped trapezoidal
ANGLE 
75: =75º
76: =76º
77: =77º
78: =78º
79: =79º
80: =80º
81: =81º
82: =82º
83: =83º
84: =84º
85: =85º
86: =86º
87: =87º
88: =88º
89: =89º
90: =90º
91: =91º
92: =92º
93: =93º
94: =94º
95: =95º
96: =96º
97: =97º
98: =98º
99: =99º
00: =100º
01: =101º
02: =102º
03: =103º
04: =104º
05: =105º
XX: V-shaped trapezoidal groove
ANGLE 
A: =25º
B: =26º
C: =27º
D: =28º
E: =29º
F: =30º
G: =31º
H: =32º
I: =33º
J: =34º
K: =35º
L: =36º
M: =37º
N: =38º
P: =39º
R: =40º
S: =41º
T: =42º
U: =43º
V: =44º
W: =45º
X: =50º
Y: =55º
Z: =60º
Pulley Ø 160
Pulley Ø 240
Pulley Ø 270
Pulley Ø 320
Pulley Ø 400
1R06S75F
2R66S75A
2R86S75A
2R06S75A
0R06VXXW
3S68S85F
4S50S85F
1R26S75F
2R66S85A
2R86S85A
2R06S85A
3S68S95F
4S50S95F
2R66S90A
2R86S90A
2R06S90A
2R66S95A
2R86S95A
2R06S95A
2R66VXXW
2R86VXXW
2R06VXXW

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3. INSTALLATION
3.2. Machine dimensions
3.3. Packing dimensions (according to ISPM-15)
TYPES
Ø D (mm)
L1 (mm)
L2 (mm)
L3 (mm)
L4 (mm)
L5 (mm)
maGO100/125
160
573
426
250
43
maGO150/175
160
653
506
330
43
maGO075/100/125
240 (6 grooves)
544
438
250
55
maGO150/175/200
240 (6 grooves)
624
518
330
55
240 (8/10 grooves)
630
506
330
43
maGO225/250/275
240 (8/10 grooves)
719
595
410
43
maGO275
270
729
595
410
43
maGO075/100/125
320
559
437
250
53
386
maGO150/175/200
320
639
517
330
53
386
maGO225/250/275
320
728
606
410
53
386
maGO150/175/200
400
650
517
330
53
480
maGO225/250/275
400
739
606
410
53
480
Cardboard box (Length x Width x Height)
765 x 495 x 595 mm3
Chipboard box (Length x Width x Height)
810 x 465 x 680 mm3
For pulley of Ø160 / Ø240 / Ø270:
For pulley of Ø320 / Ø400:

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4. ASSEMBLY
4.1. Security for machine handling
During the handling and the installation of the machine on site, it is necessary to pay attention to all the security
precautions indicated in the Complete Lift Assembly Technical Manual.
4.2. Assembly of the machine on the bedframe
4.3. Electrical connections
Motor case hook
Fixation machine to bedplate: 4 x M16 8.8 (198 Nm)
Useful depth in threads for motor case: 34 mm
SHIELDED CABLE
BRAKE 2
MACHINE ROOM
CONTROLLER
BRAKE
CONFIRMATION
PTC
EARTH
VARISTOR
MACHINE
BRAKE 1
VARISTOR
1 2 34 7 8 9
3 4 56 7
XMAQ
XMAQ
XMAQ1
1 2 3 4 58 9
UV W
UV W
1 2 3 4 56 7
G
UV W
6 7
8 9
1 2 8 9
5 6
POWER
CONNECTION

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Encoder: INTERFACE: BISS-C (4 ÷ 30V) or EnDat (Heidenhain ECN 413) –(3.6 ÷ 14V).
Absolute encoder resolution: 13 bits / Incremental encoder resolution: 2048.
Electrical connection: with 15 pin SubD connector, in 2 rows
Connector DB15 of 2 rows
Connect between pins 3 and 4.
Cable shield connected to housing.
WARNING: Before positioning the traction cables on the pulley,
start up the machine when empty and check that there are no abnormalities.
4.4. Positioning of the traction cables
Begin the positioning of the cables through the pulley channel nearest to the machine (position 1).
When finished, position the protections.
5. COMMISSIONING
5.1. Operation conditions
•The machine shall only be assembled in a closed machine room or into a closed shaft.
•Do not make the motor operate in explosive environments.
•The ambient temperature shall be between + 5ºC and + 40ºC.
•The Maximum relative humidity: 95%, non-condensing.
DB15 CONNECTION
PIN
SIGNAL
CABLE COLOUR
1
Data+
Grey
2
Data -
Pink
3
Vcc Sense
Blue
4
Vcc
Brown/Green
5
GND
White/Green
6
--
--
7
B+
Blue/Black
8
--
--
9
CLK-
Yellow
10
CLK+
Violet
11
GND Sense
White
12
A+
Green/Black
13
A-
Yellow/Black
14
B-
Red/Black
15
--
--
Position 1

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BRAKE 2
BRAKE 1
5.2. Brake test
Refer EN 81-20, 6.3.1
5.2.1. Test of the brake
The electro-mechanical brake on its own is capable of stopping the machine when the car is travelling downwards
at rated speed and with the rated load plus 25%. In these conditions the retardation of the car shall not exceed
that resulting from operation of the safety gear or stopping on the buffer.
The test shall be carried out without power supply to the motor and the brake.
5.2.2. Brake shoe test
It shall be verified by practical tests that where one brake set is not working a sufficient braking effort is exerted to
decelerate the car, travelling downwards at rated speed and with rated load.
The test shall be carried out without power supply to the motor and the brake.
The controller, whether by itself or with and independent device, should and separately release the brakes to carry
out the test:
a) Brake 1: To check individual operation of brake 1,
only the brake 2 should be electrically released.
b) Brake 2: To check individual operation of brake 2, only
the brake 1 should be electrically released.
5.2.3. Brake as a device to protect the car against overspeed when ascending
When the brake is the device to protect the car against overspeed when ascending, it shall be checked that the car
stops by using only this device for braking during the commissioning.
Ascending car test:
The test shall be made while the empty car is ascending at not less than rated speed, using only the machine
brake for braking the car (EN 81-20, 6.3.11).
During the braking phase, the device:
-shall cause the car to stop, or at least reduce its speed to that for which the counterweight buffer is designed
(EN 81-20, 5.6.6.1).
-shall not allow a retardation of the empty car in excess of 1g during the stopping phase (EN 81-20, 5.6.6.3).
Release:
The standard expressly states (EN 81-20, 5.6.6.7) that, after the brake device has been activated, its release
shall require the intervention of a competent person.
Certificate of UE-Type Examination for protection device against overspeed ascending of the car:
Certificate no.: TRI/DAS.IV-A/000002/16
Type: EVO-02 (2x200 ÷ 2x550 Nm)
Brake: FRMP200 (Rated braking torque 2x200 Nm)
FRMP300 (Rated braking torque 2x300 Nm)
FRMP480 (Rated braking torque 2x480 Nm)
•Brake manual opening
Functioning: Push the levers to get them closer until the brake opening
occurs.
WARNING: When the levers are released,
the brake gets back to its position.
WARNING:
1. To avoid falling of external objects in the brake: It is very important to prevent falling of particles between
motor case and brake shoes in order to permit the brake can be unlocked.
2. You must avoid falling of oil, painting... otherwise, the machine torque could decrease dramatically. You must
assure that machine and the space closed to the brake are properly protected during maintenance.
3. Once the machine is set, if it is not expected to work for quite a long time, it has to be regularly started-up to
guarantee its proper functioning.
Certificate no.: TRI/DAS.IV-A/000003/16
Type: EVO-03 (2x450 ÷ 2x900 Nm)
Brake: FRMP700 (Rated braking torque 2x700 Nm)
Refer to paragraph 4.3. “Electrical Connections”

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6. MAINTENANCE AND REPAIR
6.1. Brake
This will be revised each time complete lift maintenance is carried out, checking that the opening control and the
brake force are correct.
This will be revised brake disk wear: check, with a gauge, when the brake is without voltage that the airgap is
less than 0.6 mm. Otherwise, the brake disk shall be replaced (see point 6).
6.1.1. Brake replacement
WARNING: Fasten the car on safety locking position and remove the traction ropes.
•Brake extraction
1. Disconnect the brake electrically (see connections in section 4.3).
2. Remove the encoder (see section 6.3)
3. Put the transit bolts on the brake.
For brake 2x200, 2x300 & 2x480, 4 bolts of M8x65. For brake 2x700, bolts of M8x70.
4. Remove the fastening screws from the brake.
5. Remove the brake.
6. If necessary, replace the brake disc (Remove the brake disk when airgap ≥ 0.6 mm).
The brake disc is traceable so you can provide the serial number to get a spare brake disc.
DETAIL A
2
3
4
5
A

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•Brake Assembly
7. Place the brake disk; check that it axially slides with a minimum radial clearance.
8. Assemble the brake by using the tool F-00007268 to get the brake centred with regards to the axis.
Fix the brake through tightening the fixing screws (M10-46 Nm for brakes of 2x200, 2x300 & 2x480; or
screws M12–79 Nm for brake of 2x700).
After the brake screws are tightened:
9. Remove the tool F-00007268.
10. REMOVE FROM THE BRAKE THE TRANSIT BOLTS.
11. Assemble the encoder (refer to chapter 6.3 –picture 5)
12. Make the electrical connection as per chapter 4.3.
Disc brake hub orientation
7
8
F-00007268
10
9

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6.1.2 Microswitch adjustment
1. Remove the protection rubber of the brake.
2. Check continuity on microswitch using a multimeter.
3. Open the brake electrically.
4. Insert a 0.15 mm thickness gauge, between the disk Ferodo and the shoes, as close as possible to the
brake microswitch.
5. Close the brake electrically.
6. Regulate the adjustment screw until the microswitch becomes open (change of state).
7. Fix the locknut.
8. Remove the gauge.
9. Fix the screw by means of a position marker like FIXOLID.
10. Activate the brake to check that microswitch is regulated correctly.
11. Set up the protection rubber of the brake.
Protection rubber of the
brake
0.15 mm
thickness gauge
Adjustment screw and
fixing locknut

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6.2. Traction pulley
6.2.1. Pulley check
This will be checked each time that complete lift
maintenance is carried out:
1. State of the groove: If necessary, it should be
replaced.
2. Screw position markers (see photo): If there is
an alteration, the tightening of the screws
should be checked (M12-min 60 Nm).
6.2.2. Pulley replacement
IMPORTANT: Fasten the car on safety locking position.
•Pulley extraction
1. Remove the pulley protections.
2. Remove ropes.
3. Remove the pulley tightening washer (DIN 933 M12 x 50 screws).
4. Change the position of the pulley tightening washer to the position allowing the pulley extraction (by
reversing its position, refer to figure 2).
5. Screw on the pulley tightening washer:
Pulley Ø 160 / Ø 240 / Ø 270: DIN 933 M10 x 30 12.9 screws
Pulley Ø 320 / Ø 400: DIN 933 M12 x 30 12.9 screws
And extract the pulley (tighten the screws alternately). Maximum torque: 80 Nm.
•Pulley assembly
6. Place and tighten the new pulley using the pulley tightening washer (DIN 933 M12 x 50 screws –60 Nm).
Use screw lock.
7. Mark the position of the pulley screws with the marker (see previous picture at chapter 6.2.1.).
8. Position the ropes.
9. Position the pulley protections.
Figure 1
Figure 2
4
Figure 3
1
2
3
5
9
8
6
Screw position
markers

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6.3. Encoder replacement
Fasten the car on safety locking position and remove traction ropes.
•Dismantling of the encoder
1. Disconnect electrically.
2. Remove the encoder protection and the DIN 912 M5 fastening screw (pictures 1 and 2).
3. Loosen the screw on the encoder´s expandable clamp (picture 3).
4. Extract the encoder using the DIN 912 M6 x 50 screw (extraction). Maximum torque: 9.5 Nm
(picture 4). First, thread, without tightening, the caged-screw DIN 913 M5 x 20.
•Encoder assembly
5. Position the encoder (Picture 5).
6. Fasten the encoder with the DIN 912 M5 screw - (5 Nm) and position the protection (pictures 6 and 7).
7. Tighten the encoder´s expandable clamp (1.1 Nm) (picture 8).
IMPORTANT: For a new commissioning,
the AUTOTUNING should be carried out with non-loaded machine.
Picture 1
Picture 2
Picture 3
Picture 4
Encoder
protection
DIN 912 M5
Picture 5
Picture 6
Picture 7
DIN 912 M5
(Apply glue for screws)
Picture 8
Encoder
protection
DIN 912 M6 x 60
DIN 913 M5 x 20

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290
185
A
605
160
695
185
F1
A = 45º
35 200
200
60
222
473
695
220 290
210
X
11
220
APPENDIX A. maGO BEDFRAME FOR LIFTS WITH A MACHINE ROOM
A.1. Bedframe type 0. Dimensions
maGO MODELS
F1
maGO 075/100/125
384
maGO 150/175/200
464
maGO 225/250/275
553
Ø MACHINE PULLEY
X
A
Ø 240
43
461
Ø 320
53
461
Ø 400
53
555
SECTION A-A’
A = maximum angle

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a
E(POLØ320/Ø400) BA2
A1 E(POL.Ø240)
D (1177,1212)
650
C (264,300)
L
570
F1
720
862
F
397
L-36
570
X
A.2. Bedframe type 1. Dimensions
Dimensional variants (mm)
maGO MODELS
F1
F
maGO 075/100/125
384
771
maGO 150/175/200
464
861
maGO 225/250/275
553
950
Machine with pulley Ø 400
Machine with pulley Ø 320
Machine with pulley Ø 240
Dimensions
Bedframe
weight
(without
pulleys)
(kg)
MODELS
Pos.
X
(mm)
E
Distance
Between
Ropes
(mm)
α Angle
(º)
A2
(mm)
X
(mm)
E
Distance
Between
Ropes
(mm)
α Angle
(º)
A2
(mm)
X
(mm)
E
Distance
Between
Ropes
(mm)
α Angle
(º)
A1
(mm)
B
(mm)
L
(mm)
BMG1S
S2
53
-
-
104
53
450
168.7
104
43
410
165.2
144
155
645
67
S3
53
500
171.3
104
53
500
164.5
104
43
460
161.1
144
105
645
BMG1M
M1
53
550
167
154
53
550
160.5
154
43
510
157.2
194
205
845
71
M2
53
600
162.9
104
53
600
156.7
104
43
560
153.2
144
205
845
M3
53
650
159
104
53
650
153.1
104
43
610
149.9
144
155
845
M4
53
700
155.2
104
53
700
149.7
104
43
660
146.6
144
105
845
BMG1L
L1
53
750
151.7
154
53
750
146.5
154
43
710
143.6
194
205
1045
76
L2
53
800
148.4
104
53
800
143.5
104
43
760
140.7
144
205
1045
L3
53
850
145.3
104
53
850
140.8
104
43
810
138.1
144
155
1045
L4
53
900
142.3
104
53
900
138.3
104
43
860
135.6
144
105
1045
L5
-
-
-
-
-
-
-
-
43
910
133.4
94
105
1045
Remark: If the E distance between ropes of your installation does not appear in this table, use the closest value.
a
E(POLØ320/Ø400) BA2
A1 E(POL.Ø240)
D (1177,1212)
650
C (264,300)
L
570
F1
720
862
F
397
L-36
570
X
E (PULLEY Ø240)
E (PULLEY Ø320/Ø400)