MPL PIP19 Product manual

PACKED INDUSTRIAL PC WITH CORE (2) DUO PROCESSOR
The PIP is a low power, highly integrated rugged industrial PC with a specially designed aluminum housing. This
allows the PIP to operate in a standard or also in a harsh environment without fan or ventilation holes. The
design integrates standard connectors for easy connection. It can be used for any PC application where a
complete solution is needed. The PIP is 100% PC AT compatible, and can easily be mounted on a 35 mm DIN
rail.
The PIP housing offers space for a 2.5 inch hard disk and a CD-ROM drive. With the integrated PC 104(-PLUS)
interface and the PCI-Express Mini Card Slot there are flexible expansion possibilities available. Fully bootable
FLASH disks are supported for projects where hard disks cannot be used. Particular precautions have been
taken that the EMC for the entire system is within the CE and FCC limits.
All these features make the PIP the ideal solution for the industry wherever a flexible, rugged and durable
complete Industrial PC is needed.
Features:
●PIP19: Celeron M 423 1.06 GHz with 1 MByte
Level2 Cache
●PIP20: Core Duo L2400 1.66 GHz with 2 MByte
Level2 Cache
●PIP22: Core 2 Duo L7400 1.5 GHz with 4 MByte
Level2 Cache
●PIP23: Core 2 Duo T7400 2.16 GHz with 4 MByte
Level2 Cache
●Intel Mobile Technology components
●Dual Channel DDR2-667 memory
●Up to 3 GB memory with 1 GB soldered down
●Suspend to Disk (S4) support
●3D graphics with up to 224 MByte shared memory
●2 Ethernet ports with up to 10M 100M 1G Bit s
●Up to 2 FireWire 1394b ports (800 MBit s)
●Up to 6 USB 2.0 ports (480 MBit s)
●2 SATA-I ports (150 MByte s)
●1 Ultra DMA-100 IDE port
●1 MByte Firmware Hub
●Four PC 104-PLUS slots
●Super-IO watchdog timer with hardware reset
capability
●Parallel port (SPP, EPP, ECP) with external floppy
disk capability
●2 serial ports with RS232 interface
●2 serial ports with RS232 or RS485 interface
(optional)
●UPS (optional)
●Galvanically isolated power input (optional)
●AC’97 Codec (optional)
●CAN interface (optional)
●RoHS compliant
2012 by MPL AG 1 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

TABLE OF CONTENTS
1 INTRODUCTION.............................................................................................................7
1.1 ABOUT THIS MANUAL......................................................................................................... 7
1.2 SAFETY PRECAUTIONS AND HANDLING..........................................................................7
1.3 ELECTROSTATIC DISCHARGE (ESD) PROTECTION........................................................7
1.4 EQUIPMENT SAFETY........................................................................................................... 7
1.5 MANUAL REVISIONS............................................................................................................8
1.5.1 RELATED PRODUCTS..................................................................................................8
1.5.2 REVISION HISTORY......................................................................................................8
1.6 RELATED DOCUMENTATION...............................................................................................9
1.7 STANDARDS COMPLIANCE..............................................................................................1
1.7.1 EMC............................................................................................................................. 10
1.7.2 Environmental............................................................................................................... 10
1.7.3 Safety........................................................................................................................... 10
1.7.4 Type Approval............................................................................................................... 10
1.8 ORDERING INFORMATION................................................................................................11
2 SPECIFICATION...........................................................................................................12
2.1 OVERVIEW.......................................................................................................................... 12
2.1.1 PROCESSOR............................................................................................................... 12
2.1.2 CHIPSET...................................................................................................................... 12
2.1.3 BIOS ROM.................................................................................................................... 12
2.1.4 MEMORY..................................................................................................................... 12
2.1.5 RTC.............................................................................................................................. 12
2.1.6 PC 104-PLUS INTERFACE..........................................................................................12
2.1.7 GRAPHICS................................................................................................................... 12
2.1.8 USB.............................................................................................................................. 12
2.1.9 SERIAL PORTS............................................................................................................13
2.1.10 RS485 RS422 INTERFACE MODULES (OPTIONAL)...............................................13
2.1.11 PARALLEL PORT.......................................................................................................13
2.1.12 IDE PORT................................................................................................................... 13
2.1.13 SATA-I PORTS........................................................................................................... 13
2.1.14 FLOPPY DISK............................................................................................................ 13
2.1.15 FIREWIRE 1394B.......................................................................................................13
2.1.16 ETHERNET................................................................................................................ 13
2.1.17 KEYBOARD MOUSE................................................................................................13
2.1.18 AC’97 AUDIO CONTROLLER....................................................................................13
2.1.19 INDICATORS.............................................................................................................. 14
2.1.20 RESET BUTTON, POWER BUTTON.........................................................................14
2.1.21 WATCHDOG TIMER...................................................................................................14
2.1.22 TEMPERATURE SENSORS......................................................................................14
2.1.23 VOLTAGE SENSORS.................................................................................................14
2.1.24 SPECIALTIES.............................................................................................................14
2.2 MECHANICAL SPECIFICATION.........................................................................................15
2.2.1 HOUSING..................................................................................................................... 15
2.2.2 FORM FACTOR........................................................................................................... 15
2.2.3 WEIGHT....................................................................................................................... 15
2.3 ELECTRICAL SPECIFICATION...........................................................................................15
2.3.1 POWER SUPPLY......................................................................................................... 15
2.3.2 FUSE............................................................................................................................ 15
2.3.3 RTC BATTERY............................................................................................................. 15
2012 by MPL AG 2 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

2.3.4 INPUT POWER............................................................................................................ 15
2.4 ENVIRONMENTAL SPECIFICATION..................................................................................16
2.4.1 TEMPERATURE RANGE.............................................................................................16
2.4.2 RELATIVE HUMIDITY..................................................................................................16
3 HARDWARE REFERENCE...........................................................................................17
3.1 HOUSING DIMENSIONS..................................................................................................... 17
3.1.1 TOP VIEW.................................................................................................................... 17
3.1.2 BOTTOM VIEW............................................................................................................ 18
3.1.3 SIDE VIEW 1................................................................................................................19
3.1.4 SIDE VIEW 2................................................................................................................20
3.1.5 SIDE VIEW 3................................................................................................................21
3.1.6 SIDE VIEW 4................................................................................................................21
3.2 OPENING THE CASE.......................................................................................................... 22
3.3 DIMENSIONS AND PLACEMENT.......................................................................................23
3.3.1 DIMENSIONS OF THE PCB........................................................................................23
3.3.2 PARTS LOCATION....................................................................................................... 24
3.4 SWITCH SETTINGS.............................................................................................................25
3.4.1 DIP SWITCH 1 (S1) – PERIPHERAL SETTINGS........................................................25
3.4.2 DIP SWITCH 2 (S2) – ON BOARD LVDS PORT (LCD PANEL) SETTINGS................25
3.4.3 DIP SWITCH 3 (S3) – PC 104-PLUS IO-VOLTAGE SETTINGS..................................26
3.4.4 DIP SWITCH 4 (S4)......................................................................................................26
3.4.5 DIP SWITCH 5 (S5)......................................................................................................26
3.4.6 DIP SWITCH 6 (S6)......................................................................................................26
3.5 CONNECTORS.................................................................................................................... 27
3.5.1 EXTERNAL CONNECTORS........................................................................................27
3.5.1.1 Parallel Port Connector (J3)..................................................................................................27
3.5.1.2 Serial-1 (J49) And Serial-3 (J37) Connector.........................................................................28
3.5.1.3 Serial-2 (J22) And Serial-4 (J12) Connector.........................................................................28
3.5.1.4 External Power Connector (J2).............................................................................................29
3.5.1.5 PS 2 Keyboard And Mouse Connector (J8)..........................................................................31
3.5.1.6 FireWire 1394b Connector (J11)...........................................................................................31
3.5.1.7 Dual USB Connectors (J40, J46)..........................................................................................31
3.5.1.8 DVI-I Connector (J20)...........................................................................................................32
3.5.1.9 10M 100M 1G Bit s Ethernet Connectors (LAN1: J52, LAN2: J33)......................................32
3.5.2 INTERNAL CONNECTORS..........................................................................................33
3.5.2.1 IDE Connector (J41).............................................................................................................33
3.5.2.2 SATA Signal Connectors (J56, J57)......................................................................................33
3.5.2.3 SATA Power Connector (J54)................................................................................................33
3.5.2.4 LED Panel Connector 1 (J38)...............................................................................................34
3.5.2.5 LED Panel Connector 2 (J39)...............................................................................................34
3.5.2.6 sDVO Expansion Module Connector (J19)...........................................................................35
3.5.2.7 LVDS Connector (J27)..........................................................................................................36
3.5.2.8 Touch Panel Connector (J21)................................................................................................36
3.5.2.9 Backlight Inverter Connector (J28)........................................................................................37
3.5.2.10 Panel Dimming Connector (J24).........................................................................................37
3.5.2.11 Internal Power Connector 1 (J4).........................................................................................37
3.5.2.12 Internal Power Connector 2 (J6).........................................................................................38
3.5.2.13 Power Input Extension Connector (J5)...............................................................................38
3.5.2.14 AC’97 Connector (J47)........................................................................................................38
3.5.2.15 USB2.0 Header Connector (J43)........................................................................................38
3.5.2.16 Firewire Header Connector (J14)........................................................................................39
3.5.2.17 Reset & Power Button Connector (J7)................................................................................39
3.5.2.18 CAN Expansion Connector (J35)........................................................................................39
3.5.2.19 PC 104 Interface Connector (J29 J36)................................................................................40
3.5.2.20 PC 104-PLUS Interface Connector (J53)............................................................................41
3.5.2.21 SMB Connector (J48)..........................................................................................................41
3.5.2.22 IPT700 Connector (J14)......................................................................................................41
3.5.2.23 JTAG Port Connector (J50).................................................................................................41
3.5.2.24 LPC Bus Expansion Connector (J42).................................................................................41
2012 by MPL AG 3 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

3.6 MODULE SOCKETS............................................................................................................ 42
3.6.1 MEMORY MODULE..................................................................................................... 42
3.6.1.1 Electrical And Mechanical Requirements..............................................................................42
3.6.1.2 Mounting The Memory Module.............................................................................................42
3.6.2 RS232 AND RS485 RS422 INTERFACE MODULES.................................................42
3.6.3 PC 104(-PLUS) MODULES..........................................................................................42
3.6.4 PCI-EXPRESS MINI CARD MODULES.......................................................................42
3.7 SYSTEM-VOLTAGES SUPPLIED BY THE PIP...................................................................43
3.7.1 -12 V, -5 V AND 12 V....................................................................................................43
3.7.2 3.3 V, 5 V and 5 V Standby...........................................................................................43
4 THEORY OF OPERATION............................................................................................44
4.1 BLOCK DIAGRAM...............................................................................................................44
4.2 PC/AT FUNCTIONALITY.....................................................................................................45
4.3 STATUS INDICATORS......................................................................................................... 45
4.3.1 POWER INDICATOR LED............................................................................................45
4.3.2 RESET INDICATOR LED.............................................................................................45
4.3.3 HDD INDICATOR LED.................................................................................................45
4.3.4 IEEE1394b INDICATOR LED.......................................................................................45
4.3.5 LAN 1 Activity INDICATOR LED...................................................................................45
4.3.6 LAN 1 Speed INDICATOR LED....................................................................................45
4.3.7 USER1, USER2 INDICATOR LEDS.............................................................................45
4.3.8 Wireless WAN INDICATOR LED..................................................................................45
4.3.9 Wireless LAN INDICATOR LED....................................................................................45
4.3.10 Wireless PAN INDICATOR LED.................................................................................45
4.3.11 LAN 2 Activity INDICATOR LED.................................................................................46
4.3.12 LAN 2 Speed INDICATOR LED..................................................................................46
4.4 BATTERY CIRCUIT.............................................................................................................. 46
4.5 RS485 / RS422 INTERFACES.............................................................................................46
4.6 WATCHDOG TIMER............................................................................................................ 46
4.7 TEMPERATURE SENSORS................................................................................................46
4.8 VOLTAGE SENSORS..........................................................................................................47
5 SOFTWARE..................................................................................................................48
5.1 PIP EXTENSION REGISTER SET.......................................................................................48
5.1.1 OVERVIEW.................................................................................................................. 48
5.1.2 CAN RESOURCE REGISTER.....................................................................................49
5.1.3 CAN CONTROL REGISTER........................................................................................50
5.1.4 USER LED CONTROL REGISTER..............................................................................51
5.1.5 PIP STATUS REGISTER 1...........................................................................................51
5.1.6 PIP STATUS REGISTER 2...........................................................................................52
5.1.7 PARALLEL PORT FLOPPY REGISTER.......................................................................52
5.1.8 PIP FAMILY ID REGISTER...........................................................................................52
5.1.9 PIP VARIANT REGISTER............................................................................................53
5.1.10 PLD CODE REVISION REGISTER............................................................................53
5.2 BIOS..................................................................................................................................... 54
5.3 DEVICE DRIVERS............................................................................................................... 54
5.4 TOOLS................................................................................................................................. 54
6 COPYRIGHT.................................................................................................................56
7 DISCLAIMER................................................................................................................56
2012 by MPL AG 4 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

8 TRADEMARKS.............................................................................................................56
9 SUPPORT.....................................................................................................................56
9.1 FAQs.................................................................................................................................... 56
9.2 SERIAL NUMBER AND REVISION.....................................................................................56
9.3 CONTACT MPL AG.............................................................................................................. 56
2012 by MPL AG 5 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

TABLE OF FIGURES
Figure 1: PIP Housing Top View (Without Cover Foil)..........................................................................................17
Figure 2: PIP Housing Bottom View..................................................................................................................... 18
Figure 3: PIP Housing Side View 1...................................................................................................................... 19
Figure 4: PIP Housing Side View 2...................................................................................................................... 20
Figure 5: PIP Housing Side View 3...................................................................................................................... 21
Figure 6: PIP Housing Side View 4...................................................................................................................... 21
Figure 7: Removing The 6 Screws....................................................................................................................... 22
Figure 8: Lift Up The Cover.................................................................................................................................. 22
Figure 9: Locations Of The Standoff And Mounting Holes...................................................................................23
Figure 10: Parts Location..................................................................................................................................... 24
Figure 11: DIP Switch 1........................................................................................................................................ 25
Figure 12: DIP Switch 2....................................................................................................................................... 25
Figure 13: DIP Switch 3....................................................................................................................................... 26
Figure 14: DIP Switch 4....................................................................................................................................... 26
Figure 15: DIP Switch 5....................................................................................................................................... 26
Figure 16: DIP Switch 6....................................................................................................................................... 26
Figure 17: Parallel Port Connector (DSUB 25 Female) (Compona, 329 156-6)...................................................27
Figure 18: Serial Port Connector (DSUB 9 Male) (Compona, 329 151-6)............................................................28
Figure 19: Serial Port Connector (DSUB 9 Male) (Compona, 329 151-6)............................................................28
Figure 20: Power Connector (Phoenix Contact AG, MC1,5 4GF-3,81)................................................................29
Figure 21: External Reset - And Power Button....................................................................................................29
Figure 22: Connections Between All The PIP Power Connectors........................................................................30
Figure 23: PS 2 Keyboard & Mouse Connector (Compona, 129108-7)...............................................................31
Figure 24: FireWire 1394b Bilingual Connector (Molex, 45241-0001).................................................................31
Figure 25: Dual USB (Type A) Connector (FCI, 72309-0010B)............................................................................31
Figure 26: DVI-I Connector (Samtec, DVI-29-AW-FT).........................................................................................32
Figure 27: RJ45 Connector (Bel Fuse 0826-1K1T-23-F).....................................................................................32
Figure 28: IDE Connector (Samtec, TMM122-01-LDSM)....................................................................................33
Figure 29: SATA Connector (Molex, 67491-0010)................................................................................................33
Figure 30: Power Connector For SATA Devices (Samtec, IPL1-105-02-S-D)......................................................33
Figure 31: LED Panel Connector 1 (Samtec, EHF-108-01-L-D-SM-P)................................................................34
Figure 32: LED Panel Connector 2 (Samtec, EHF-110-01-L-D-SM-P)................................................................34
Figure 33: DVO Expansion Module Connector (Samtec, RSM-125-02-L-D).......................................................35
Figure 34: LVDS Panel Connector (Molex, 501190-3017)...................................................................................36
Figure 35: Touch Panel Connector (Samtec, IPL1-105-02-S-D)..........................................................................36
Figure 36: LVDS Panel Connector (Molex, 501190-2017)...................................................................................37
Figure 37: Panel Dimming Connector (Samtec, IPL1-102-02-S-D)......................................................................37
Figure 38: Internal Power Connector (Samtec, IPL1-105-02-S-D).......................................................................37
Figure 39: Internal Power Connector 2 (Samtec, IPL1-105-02-S-D)....................................................................38
Figure 40: Power Input Extension Connector (Molex, 39-28-1043).....................................................................38
Figure 41: AC’97 Codec Connector (Samtec, EHT-105-01-S-D-SMLC)..............................................................38
Figure 42: USB2.0 Header Connector (Samtec, EHT-105-01-S-D-SMLC)..........................................................38
Figure 43: Firewire Header Connector (Samtec, EHT-105-01-S-D-SMLC)..........................................................39
Figure 44: Reset & Power Button Connector (Samtec, IPL1-102-02-S-D)...........................................................39
Figure 45: CAN Expansion Connector (Samtec, TMM113-01-LD).......................................................................39
Figure 46: PC 104 Connector (Samtec, ESW-120-12GD ESW-132-12GD)......................................................40
Figure 47: PC 104+ Connector (Samtec, ESQT-130-03-MQ-368).......................................................................41
Figure 48: SM Bus Connector (Samtec, EHT-105-01-S-D-SMLC).......................................................................41
Figure 49: Mounting The Memory Module...........................................................................................................42
Figure 50: Complete PIP Block Diagram.............................................................................................................44
Figure 51: Removing the 6 screws....................................................................................................................... 46
Figure 52: PIP Label............................................................................................................................................ 56
2012 by MPL AG 6 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

1 INTRODUCTION
1.1 ABOUT THIS MANUAL
This manual and the appropriate PIP BIOS User Manual provides all the information necessary to handle and
configure the PIP.
This manual is written for advanced technical personnel responsible for integrating the PIP into their systems.
1.2 SAFETY PRECAUTIONS AND HANDLING
For personal safety and safe operation of the PIP, follow all safety procedures described here and in other
sections of the manual.
●Remove power from the system before installing (or removing) the PIP, to prevent the possibility of personal
injury (electrical shock) and or damage to the product.
●Handle the product carefully; i.e. dropping or mishandling the PIP can cause damage to assemblies and
components.
●Do not expose the equipment to moisture.
1.3 ELECTROSTATIC DISCHARGE (ESD) PROTECTION
Various electrical components within the product are sensitive to static and electrostatic discharge (ESD). Even
a small static discharge can be sufficient to destroy or degrade a component's operation!
With an open housing, do not touch any electronic components. Handle or touch only the unit chassis.
1.4 EQUIPMENT SAFETY
Great care is taken by MPL AG that all its products are thoroughly and rigorously tested before leaving the
factory to ensure that they are fully operational and conform to specification. However, no matter how reliable a
product, there is always the remote possibility that a defect may occur. The occurrence of a defect on this device
may, under certain conditions, cause a defect to occur in adjoining and or connected equipment. It is your
responsibility to protect such equipment when installing this device. MPL accepts no responsibility whatsoever
for such defects, however caused.
2012 by MPL AG 7 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

1.5 MANUAL REVISIONS
1.5.1 RELATED PRODUCTS
All PIP19, PIP20, PIP22, PIP23 are based on the same PIP20 PCB design.
Manual
Revision Related To
A•PIP20-1
B, C, D •PIP20 and all its custom variants.
•PIP22 and all its custom variants.
E, F •PIP19 and all its custom variants.
•PIP20 and all its custom variants.
•PIP22 and all its custom variants.
•PIP23 and all its custom variants.
1.5.2 REVISION HISTORY
Manual
Revision
Revision
Date Description
A 2008-03-18 - Initial release of this document.
B 2008-06-19 - PIP22 added to this manual.
- 3.3: Minor placement changes done.
- Some typos corrected.
C 2009-11-13 - 2.1.7: Higher resolution added.
- 3.5.2.16: Firewire-Kit1 mentioned.
- 3.5.2.19, 3.5.2.20: Connector part name changed.
- 3.7.2: 5V Standby information added.
- Some typos corrected.
D 2010-04-19 - 2.3.4: Some power usage examples added.
- 3.1: The whole chapter about HOUSING DIMENSIONS added.
E 2011-06-27 - PIP19 and PIP23 with Celeron M 423 and T7400 CPU added.
- Watchdog timer feature deleted.
- 2.1.7: LVDS color depth clarified.
- 3.4.5: The whole chapter about DIP SWITCH 5 (S5) added.
- 3.5.2.7: Information about 10k pull down added.
- 3.5.2.18: CAN clock changed to 16 MHz.
F 2012-04-20 - Some typos corrected.
- Super-IO watchdog timer feature added.
- 3.4.6: DIP switch 6 description added.
- 4.6: The whole chapter about the WATCHDOG TIMER added.
2012 by MPL AG 8 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

1.6 RELATED DOCUMENTATION
The following documents are related to this manual. For detailed Information about a specific PIP setting or
feature please refer to these additional manuals or data sheets.
Reference Description Available from
[1] PIP19 20 22 23 BIOS Manual MPL AG: www.mpl.ch t2400.html
[2] PIP19 20 22 23 App Note 1 (lockable headers) MPL AG: www.mpl.ch t2400.html
[3] PIP2x WinXP Watchdog Timer Driver App Note MPL AG: www.mpl.ch t2400.html
[4] SERIF User Manual MPL AG: www.mpl.ch t2400.html
[5] PC 104-PLUS Specification, Rev. 2.2 PC 104 Embedded Consortium: www.pc104.org
[6] PC 104 Specification, V2.5 PC 104 Embedded Consortium: www.pc104.org
[7] PCI Local Bus Specification Rev. 2.3 PCI-SIG: www.pcisig.com
[8] PCI Express Base Specification 1.0a PCI-SIG: www.pcisig.com
[9] PCI Express Mini Card Electromechanical
Specification 1.1
PCI-SIG: www.pcisig.com
[10] IEEE P996 draft standard (D2.02) IEEE Standards Association: standards.ieee.org
[11] SCH301x Super-IO data sheet SMSC: www.smsc.com
[12] ICH7 I O Controller Hub data sheet Intel: www.intel.com
[13] 82573L GbE Controller data sheet Intel: www.intel.com
[14] TSB82AA2 1394b Controller data sheet Texas Instruments: www.ti.com
[15] TSB81BA3 Three-Port Cable Transceiver Arbiter
data sheet
Texas Instruments: www.ti.com
[16] 945GME Memory Controller Hub data sheet Intel: www.intel.com
[17] SiI1362 DVI Transmitter data sheet Silicon Image: www.siimage.com
[18] Core Duo Processor L2400 data sheet Intel: www.intel.com
[19] Core 2 Duo Processor L7400 and T7400 data
sheet
Intel: www.intel.com
[20] Celeron M Processor ULV423 data sheet Intel: www.intel.com
2012 by MPL AG 9 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

1.7 STANDARDS COMPLIANCE
The PIP19 PIP20 PIP22 PIP23 is designed to meet or exceed the most common industry and military
standards. Particular references are:
1.7.1 EMC
•EN 55022 Class B (Information technology equipment - Radio disturbance characteristics - Limits and
methods of measurement)
•EN 55024 (Information technology equipment - Immunity characteristics - Limits and methods of
measurement)
•EN 61000-4-1 (Electromagnetic compatibility (EMC) -- Part 4-1: Testing and measurement techniques -
Overview of IEC 61000-4 series)
•EN 61000-4-2 Level 3, Criterion B (Electromagnetic compatibility (EMC) -- Part 4-2: Testing and
measurement techniques - Electrostatic discharge immunity test)
•EN 61000-4-3 Level 3, Criterion A (Electromagnetic compatibility (EMC) -- Part 4-3: Testing and
measurement techniques - Radiated, radio-frequency, electromagnetic field immunity
test)
•EN 61000-4-4 Class 3 (Electromagnetic compatibility (EMC) -- Part 4-4: Testing and measurement
techniques - Electrical fast transient burst immunity test)
•EN 61000-4-5 Class 3 (Electromagnetic compatibility (EMC) -- Part 4-5: Testing and measurement
techniques - Surge immunity test)
•EN 61000-4-6 Class 3 (Electromagnetic compatibility (EMC) -- Part 4-6: Testing and measurement
techniques - Immunity to conducted disturbances, induced by radio-frequency fields)
•EN 61000-6-1 (Electromagnetic compatibility (EMC) -- Part 6-1: Generic standards - Immunity for
residential, commercial and light-industrial environments)
•EN 61000-6-2 (Electromagnetic compatibility (EMC) -- Part 6-2: Generic standards - Immunity for industrial
environments)
•EN 61000-6-3 (Electromagnetic compatibility (EMC) -- Part 6-3: Generic standards - Emission standard for
residential, commercial and light-industrial environments)
•EN 61000-6-4 (Electromagnetic compatibility (EMC) -- Part 6-4: Generic standards - Emission standard for
industrial environments)
•MIL-STD-461E (REQUIREMENTS FOR THE CONTROL OF ELECTROMAGNETIC INTERFERENCE
CHARACTERISTICS OF SUBSYSTEMS AND EQUIPMENT)
1.7.2 Environmental
•EN 50155 (Railway applications - Electronic equipment used on rolling stock)
•MIL-STD-810-F (ENVIRONMENTAL ENGINEERING CONSIDERATIONS AND LABORATORY TESTS)
1.7.3 Safety
•EN 60601-1 (Medical electrical equipment -- Part 1: General requirements for safety)
•EN 60950 Class III (Information technology equipment - Safety)
1.7.4 Type Approval
•EN 60945 Protected Equipment (Maritime navigation and radiocommunication equipment and systems -
General requirements - Methods of testing and required test results)
•IACS E10 (Test Specification for Type Approval)
2012 by MPL AG 10 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

1.8 ORDERING INFORMATION
The table below gives you an overview of the different PIP variants and its features. All PIP19, PIP20, PIP22,
PIP23 are based on the same PIP20 PCB design.
Product Name Product Features
PIP19-1
PIP20-1
PIP22-1
PIP23-1
•PIP19: 1.06 GHz Celeron M ULV423 with 1 MByte Level2 Cache
•PIP20: 1.66 GHz Core Duo L2400 with 2 MByte Level2 Cache
•PIP22: 1.5 GHz Core 2 Duo L7400 with 4 MByte Level2 Cache
•PIP23: 2.16 GHz Core 2 Duo T7400 with 4 MByte Level2 Cache
•1 GByte soldered down on board DDR2-667 memory
•200 pin DDR2-667 SO-DIMM socket (up to 2GB memory)
•Two SATA ports
•One IDE Ultra DMA-100 port
•Two Gbit Ethernet ports
•One IEEE 1394b bilingual port
•Four USB 2.0 ports
•One parallel port with parallel port floppy possibility
•Two RS232 ports, optionally additional two RS232 or RS485 ports possible
•PC 104 & PC 104-PLUS interface
•One PCI-Express Mini Card Slot
•Super-IO watchdog timer with hardware reset capability (since PCB Rev. D)
•RoHS compliant
•Custom Assembly for series with 100 pieces and more
•Please contact MPL AG for further information
There are also many more options available for:
•Housing size, displays, touch, IP65
•PC 104-PLUS card -, PCI card -, PCI Express Mini Card -, PC-Card -, CF card- and PMC
module extensions
•Lockable headers instead of standard interface connectors (please refer to PIP19 20 22 23
App Note 1 (lockable headers))
•CDROM
•UPS
•Extended input voltage power module
•Extended temperature
•etc.
Please have a look at our homepage for this on www.mpl.ch t2400.html or contact MPL AG for
further information.
2012 by MPL AG 11 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

2 SPECIFICATION
2.1 OVERVIEW
2.1.1 PROCESSOR
•PIP19: Ultra low voltage 1.06 GHz Celeron M ULV423 with 1 MByte Level2 Cache in 65 nm technology
•PIP20: Low voltage 1.66 GHz Core Duo L2400 with 2 MByte Level2 Cache in 65 nm technology
•PIP22: Low voltage 1.5 GHz Core 2 Duo L7400 with 4 MByte Level2 Cache in 65 nm technology
•PIP23: Standard voltage 2.16 GHz Core 2 Duo T7400 with 4 MByte Level2 Cache in 65 nm technology
•Enhanced Intel SpeedStep technology
•Supports catastrophic thermal protection
2.1.2 CHIPSET
•Intel 945GME & ICH7-MDH
•667 MHz source-synchronous Front Side Bus
•Supports ACPI-defined power states S1 (Stop Grant), S3 (Suspend to RAM), S4 (Suspend to Disk), S5 (Soft
Off)
•Intel DMI interface and PCI-Express bus for high data bandwidth
2.1.3 BIOS ROM
•1 MByte Firmware Hub
•Easy BIOS update
•BIOS source owned by MPL AG
2.1.4 MEMORY
•Dual channel DDR2-667 (2x PC2-5300) memory
•Up to 1 GByte on board
•200 pin SO-DIMM slot supports up to 2 GByte memory
2.1.5 RTC
•Backed with field changeable on board battery
2.1.6 PC/1 4-PLUS INTERFACE
•PC 104 interface 8 16 bit memory and I O cycles supported
•PC 104 interface DMA and ISA Master cycles not supported
•32 bit PC 104-PLUS interface
•Up to 4 PC 104-PLUS bus masters (PC 104-PLUS Spec. Rev. 2.2)
2.1.7 GRAPHICS
•Intel Generation 3.5 Integrated Graphics Engine and Intel Graphics Media Accelerator 950 (GMA950)
•250 MHz graphics core with 2D and 3D engine and up to 224 MByte Graphics Memory
•Dual Pipe independent display functionality
•400 MHz, 24 bit RAMDAC
•LVDS port with 18 bit color depth on 1 mm header supports up to 1600 x 1200 (UXGA)
•LVDS port with 24 Bit color depth supported by an optional adapter PCB (DOLL-1)
•Digital Video Interface on DVI-I connector supports up to 1600 x 1200 and 1920 x 1200 (reduced blanking)
•Analog Video Interface on DVI-I connector supports up to 2048 x 1536 (QXGA) @ 75 Hz
•DVI-I connector is ESD protected
2.1.8 USB
•6 Ports with 1.5 12 480 MBit s (4 external, 2 internal)
•Supports USB keyboards and mice as legacy devices
•ESD protected
2012 by MPL AG 12 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

2.1.9 SERIAL PORTS
•2 full modem serial RS232 ports, 16C550 compatible
•2 ports can be equipped either with RS232 or with RS485 RS422 interface modules (both optional). Please
refer to the chapter below for more information.
•COM1 - COM4 with 16 byte FIFO
•Selectable transfer rates up to 230.4 kBaud
•Available on standard DB9 connectors
•ESD protected
2.1.1 RS485/RS422 INTERFACE MODULES (OPTIONAL)
•2 galvanically isolated half- or full-duplex ports
•Automatic RS485 half-duplex direction control
•Selectable transfer rates up to 230.4 kBaud
•Available on standard DB9 connectors
•ESD protected
2.1.11 PARALLEL PORT
•IEEE1284 compliant, SPP, EPP1.7, EPP1.9, ECP mode support
•Configurable as LPT1, LPT2, LPT3
•Floppy disk on parallel port mode (on DB25 connector J3), with floppy power available on connector
•ESD protected
2.1.12 IDE PORT
•1 port on 44 pin connector with Master Slave capability
•Supports Ultra DMA-100 Mode
2.1.13 SATA-I PORTS
•2 ports on standard SATA connectors
•Data transfer rates up to 150 MB s
•Support of RAID 0 and RAID 1
2.1.14 FLOPPY DISK
•Available over parallel port connector for an external floppy
2.1.15 FIREWIRE 1394B
•TI TSB82AA2 Controller
•1 port on 1394b bilingual connector and 1 port on internal header, both support up to 800 MBit s
•Input power over Polyfuses provided to the FireWire connectors
•ESD protected
2.1.16 ETHERNET
•2 Intel 82573L 10M 100M 1G Bit s Ethernet controllers
•Wake On LAN support
•Connected over PCI-Express bus
•ESD protected
2.1.17 KEYBOARD / MOUSE
•Available on one 6 pin mini DIN connector (PS 2)
•ESD protected
2.1.18 AC’97 AUDIO CONTROLLER
•AC’97 2.2 compliant
•AC’97 function available over optional extension PCB called SoundPAN-1. With internal speaker and
external, on the user slot available, line IN, line OUT, headphone and microphone interfaces.
2012 by MPL AG 13 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

2.1.19 INDICATORS
•Power LED (green: power ok, green yellow blinking: CPU > 100 °C, green blinking: S3 state)
•Reset LED (red : reset state, red blinking: power fail)
•HDD LED (green: IDE and or SATA activity)
•1394b LED (yellow: FireWire Device connected)
•LAN1 Activity LED (green : link established, green blinking: activity)
•LAN1 Speed LED (dark: 10MBit s, green: 100MBit s, yellow: 1GBit s)
•2 user-programmable LED’s (yellow)
•Wireless WAN LED (green : Wide Area Network module powered and ready, green slow blinking: searching,
green intermittent blinking: activity)
•Wireless LAN LED (green : Local Area Network module powered and ready, green slow blinking: searching,
green intermittent blinking: activity)
•Wireless PAN LED (green : Personal Area Network module powered and ready, green intermittent blinking:
activity)
•LAN2 Activity LED (green : link established, green blinking: activity)
•LAN2 Speed LED (dark: 10MBit s, green: 100MBit s, yellow: 1GBit s)
2.1.2 RESET BUTTON, POWER BUTTON
•Connection for an external remote reset and remote power button
•Power Button on case top
•ESD protected
2.1.21 WATCHDOG TIMER
•SCH3114 Super-IO watchdog timer used
•Configurable granularity from 1 to 255 seconds or from 1 to 255 minutes
•Hardware reset capability
2.1.22 TEMPERATURE SENSORS
•Monitors the CPU, the on board memory and the PCB board temperature
2.1.23 VOLTAGE SENSORS
•Monitors the CPU core, 2.5V, 5V and 12V board voltages
2.1.24 SPECIALTIES
•UPS function (optional)
•Input voltage up to 48V (optional)
•Galvanic isolated Power Supply input (optional)
•CAN Extension (optional)
2012 by MPL AG 14 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

2.2 MECHANICAL SPECIFICATION
2.2.1 HOUSING
•Aluminum
•No ventilation holes
•Easily mountable on 35 mm DIN rail
2.2.2 FORM FACTOR
•Length: 270 mm (10.63 inch) standard version
440 mm (17.32 inch) Wintergarden version with PCI slot extension
•Width: 162 mm (6.38 inch)
•Height: 62.0 mm (2.44 inch) standard version
82.5 mm (3.25 inch)
120 mm (4.72 inch)
2.2.3 WEIGHT
•Typically 2.2 kg (4.85 lb.) (Standard housing, equipped with internal 2.5 inch HDD and CDROM)
2.3 ELECTRICAL SPECIFICATION
2.3.1 POWER SUPPLY
•High-efficiency 6 channel switching regulator module
•ATX behavior (Soft off)
•Power input is ESD protected
2.3.2 FUSE
•5 x 20 mm, 3.15 AT
•Field changeable
2.3.3 RTC BATTERY
•Renata CR2032 3V Lithium Coin Cell Battery (20.0 x 3.2 mm)
•3 V 230 mAh
•Field changeable
2.3.4 INPUT POWER
•8 VDC .. 28 VDC
•Optional 20 VDC .. 48 VDC
•The power usage can change in a wide range according to the selected PIP variant, the amount of installed
memory and also according to the needed CPU, memory, graphics and interfaces usage. As examples:
PIP
Variant
ATX Soft Off
without ETH Link
ATX Soft Off
with 2 ETH Links
BIOS Setup
Screen*1
WinXP Desktop Screen
without CPU Load*1
WinXP with SiSoft
Sandra Burn-In Tool*1
PIP19 0.4 W 1 W 15 W 14 W 19 W
PIP20 0.4 W 1 W 19 W 15 W 28 W
PIP22 0.4 W 1 W 21 W 16 W 30 W
PIP23 0.4 W 1 W 27 W 16 W 54 W
*1: For Measuring PIPs were equipped with 2 GByte SDRAM (1 GByte on board and 1 GByte on SODIMM
module), 2.5” hard disk, one GbE Link, DVI or CRT Monitor and VIN = 12 V.
2012 by MPL AG 15 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

2.4 ENVIRONMENTAL SPECIFICATION
2.4.1 TEMPERATURE RANGE
•Storage temperature range -45 °C to 85 °C (-49 °F to +185 °F).
•Operating temperature range (with full CPU, 3D video and memory usage, mounted on a DIN rail with freely
natural convection):
•PIP19 PIP20 PIP22: -20 °C to +60 °C (-4 °F to +140 °F).
•PIP23: -20 °C to +50 °C.
•Extended operating temperature range available (screening).
2.4.2 RELATIVE HUMIDITY
•5% to 95% non-condensing
2012 by MPL AG 16 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

3 HARDWARE REFERENCE
3.1 HOUSING DIMENSIONS
3.1.1 TOP VIEW
SIDE VIEW 4
SIDE VIEW 1 SIDE VIEW 2
270.0
48.3
162.1
106.2
27.9
SIDE VIEW 3
41.6
Figure 1: PIP Housing Top View (Without Cover Foil)
2012 by MPL AG 17 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

3.1.2 BOTTOM VIEW
SIDE VIEW 3
SIDE VIEW 2
SIDE VIEW 1
SIDE VIEW 4
270.0
185.0
165.0
105.0
85.0
59.5
81.1
109.5
162.1
Figure 2: PIP Housing Bottom View
2012 by MPL AG 18 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

3.1.3 SIDE VIEW 1
62.0
SIDE VIEW 4
BOTTOM VIEW
TOP VIEW
270.0
DSUB-9 DSUB-9 DSUB-9
85.0
185.0
24.3
29.9
33.7
40.9
51.7
82,3 x 18,5
82,3 x 18,5
21.2 73.3
103.4
106.9 165.4 168.9 221.0 251.1
41.2 94.3
135.0 188.8 242.1
254.6
(82.5), [120.0]
SIDE VIEW 3
(72.2), [109.7]
User Slot 1 User Slot 2
DSUB-25
17.7
8.5
Figure 3: PIP Housing Side View 1
Note: Use the numbers in parentheses for the higher versions (82.5 mm) [120 mm].
2012 by MPL AG 19 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual

3.1.4 SIDE VIEW 2
SIDE VIEW 4
TOP VIEW
BOTTOM VIEW
62.0
85.0
185.0
270.0
8.5
23.2 81.6
134.9 190.6
208.2
21.6
SIDE VIEW 3
(82.5), [120.0]
25.0
23.0
24.5
242.1
30.6
22.1
52.1
101.9
22.6
Figure 4: PIP Housing Side View 2
Note: Use the numbers in parentheses for the higher versions (82.5 mm) [120 mm].
2012 by MPL AG 20 MEH-10126-201 Rev. F
High-Tech • Made in Switzerland
PIP19 / PIP2 / PIP22 / PIP23
Technical Reference Manual