MQ Multiquip GloBug GB114BC Application guide

OPERATION & PARTS MANUAL
Revision #3 (03/22/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALLTIMES.
GloBug
MODEL GB114BC
LIGHTING SYSTEM
(FOR USE WITH MQ SERIES GENERATORS)

PAGE 4—GLOBUG LIGHTING SYSTEM —OPERATION &PARTS MANUAL —REV. #3 (03/22/06)
TABLE OF CONTENTS
MQ GLOBUG LIGHTING
MQ GLOBUG LIGHTING
MQ GLOBUG LIGHTING
MQ GLOBUG LIGHTING
MQ GLOBUG LIGHTING
SYSTEMSYSTEM
SYSTEMSYSTEM
SYSTEM
Here's HowT
oGet Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-11
Operation and Safety Decals ............................. 12-14
Specifications .......................................................... 15
Dimensions ............................................................. 16
Floodlight Footcandle Plots (BAL-120 STD.) .......... 17
Floodlight Footcandle Plots (BAL-120R REF
.) ........ 18
Floodlight Footcandle Plots (BAL-115D REF.) ........ 18
General Information ................................................ 20
Components....................................................... 22-23
Pre-Setup ........................................................... 24-25
Pre-Setup/Operation ............................................... 26
Shutdown ................................................................ 27
Maintenance ...................................................... 28-37
Troubleshooting (Lamps) ........................................ 38
Schematic Diagram ................................................. 39
Explanation Of Codes In Remarks Column ............ 40
Suggested Spare Parts........................................... 41
COMPONENT DRA
COMPONENT DRA
COMPONENT DRA
COMPONENT DRA
COMPONENT DRAWINGS
WINGS
WINGS
WINGS
WINGS
Nameplate and Decals....................................... 42-43
T-Handle Assy. ................................................... 44-45
Steering Assy. .................................................... 46-47
Outrigger Assy................................................... 48-49
Mast Adapter Assy. ............................................ 50-51
Main Mast Assy.................................................. 52-53
Mast Section Assy. ............................................. 54-55
Baseplate Cover Assy........................................ 56-57
Ballast Box Assy. ................................................ 58-59
Fan Blower/Lamp Base Assy. ............................ 60-61
Balloon/Lamp Guard Assy. ................................ 62-63
Terms and Conditions Of Sale —Parts .................. 64

PAGE 12 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
Machine Safety Decals
The GloBug is equipped with a number of safety decals, Figures 1A through 1C. These decals are provided for operator safety and
maintenance information.The illustrations below and on the next page show these decals as they appear on the machine. Should
any of these decals become unreadable, replacements can be obtained from your dealer.
GLOBUG LIGHTING SYSTEM — OPERATION AND SAFETY DECALS
Figure 1A. Operation and Safety Decals

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 13
GLOBUG LIGHTING SYSTEM — OPERATION AND SAFETY DECALS
Figure 1B. Operation and Safety Decals (Continued)

PAGE 14 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — OPERATION AND SAFETY DECALS
Figure 1C. Operation and Safety Decals (Continued)

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 41
GLOBUG LIGHTING SYSTEM — SPARE PARTS
GloBug LIGHTING SYSTEM
1 TO 3 UNITS
Qty.P/N Description
2 ......... E000009800 .... BULB
2 ......... A300033800 .... BALLAST/TRANSFORMER
2 ......... A300038400 .... CAPACITOR, 24
μ F @480 VDC
2 ......... 1800001200 ..... BALLOON CLOTH
3 ......... A400038300 .... FILTER 200 (AIR)

PAGE 42 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — NAMEPLATE AND DECALS

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 43
NAMEPLATE AND DECALS.
NO. PART NO. PART NAME QTY.REMARKS
1 DCL413 DECAL; CAUTION COVER INFORMATION 1
2 DCL404 DECAL; CAUTION LAMP COVER BUZZER 1
3 DCL412 DECAL; WARNING, LIFT HANGER 1
4 DCL416 DECAL; DANGER, ELECTRICAL SHOCK HAZ. 1
5 DCL417 DECAL; WARNING, BURN HAZARD (LAMP) 1
6 DCL402 DECAL; CAUTION, REMOVE POWER CORD 1
7 DCL428 DECAL; MQ LOGO 1
8 DCL401 DECAL; WINCH UP/DOWN 1
9 DCL407 DECAL; CAUTION, TIRE PRESSURE 1
10 DCL400 DECAL; DANGER, ELECTRICAL SHOCK (TIRES) 1
11 DCL409 DECAL; CAUTION, LAMP INFORMATION 1
12 DCL406 DECAL; WARNING, ADJ. LEVER HAZARD 1
13 DCL403 DECAL; DANGER ELECTRIC SHOCK (GLOBUG) 1
14 DCL411 DECAL; DANGER, GLOBUG INFORMATION 1
15 DCL405 DECAL; DANGER, ELECTRICAL SHOCK (GND.) 1
16 DCL414 DECAL;WARNING, OUTRIGGER DEPLOYMENT 1
17 DCL418 DECAL; DANGER, HIGH VOLTAGE 1
18 35137 DECAL;WARNING, READ MANUAL 1
19 NAMEPLATE .................................................................. 1........... CONTACT MQ PARTS DEPT.
20 DCL415 DECAL; BURN HAZARD (BALLAST) 1
21 DCL410 DECAL; DANGER, ELECTRICAL SHOCK (CORDS) 1
22 DCL408 DECAL; ON/OFF 1
GLOBUG LIGHTING SYSTEM — NAMEPLATE AND DECALS

PAGE 44 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM —T-HANDLE ASSY.
T-HANDLE ASSY.

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 45
GLOBUG LIGHTING SYSTEM —T-HANDLE ASSY.
T-HANDLE ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1*1102700130 HANDLE GRIP 2
2 A200016500 HANDLE GRIP ...............................................2 ........... INCLUDES ITEM W/*
3 0040730000 SNAP RING (30) 1
4 1503300130 SLEEVE BEARING (30dx34Dx20) 2
5 A100012500 BASE PLATE 1

PAGE 46 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — STEERING ASSY.
STEERING ASSY.

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 47
STEERING ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 0010510025 BOLT AND WASHER (M10X25) 4
2 A400033400 CATCHER (OUTRIGGER) 2
3 A300029800 FRONT SHAFT (R) 1
4 0040720000 SNAP RING (20) 8
5 1003000100 TIRE ASSY (4.10/3.50-5) 4
6 1003000240 TIRE TUBE (4.10/3.50-5) 4
7 0010308030 BOLT (M8x30) SUS 1
8 A400034400 LINK (STEERING) 1
9 0040112041 WASHER (12dx40Dx3.2t) 1
10 0010512025 BOLT & WASHER (M12x25) 1
11 0030208000 SELF LOCK NUT (M8) 1
12 0040108000 WASHER (M8) 5
13 1504120130 WASHER (12.5dx18Dx0.5t) 8
14 0040112000 WASHER (M12) 1
15 2001120310 LINK (HANDLE) 1
16 1521120130 BOLT (M12x75) LEFT SCREW 1
17 2071214010 BRAKE 2
18 1503180130 SLEEVE BEARING (18dx20Dx20) 2
19 2071213210 BRAKE SHAFT 1
20 0030108000 NUT (M8) 2
21 1041000131 SPRING (BRAKE) 1
22 0010112075 BOLT (M12x75) 1
23 0030808000 PUSH NUT (8) 3
24 2001200312 BRAKE PEDAL 1
25 A300029900 LINK (FRONT SHAFT) 1
26 A300029701 FRONT SHAFT (L) 1
GLOBUG LIGHTING SYSTEM — STEERING ASSY.

PAGE 48 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY.
OUTRIGGER ASSY.

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 49
GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY.
OUTRIGGER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 0010116090 BOLT (M16x90) 2
2 A100011600 BRACKET (OUT,R) R 1
3 0010510025 BOLT & WASHER (M10x25) 10
4 1501160111 SPACER (OUT,R) 2
5 A200015302 OUTRIGGER R ............................................ 1 ............. INCLUDES ITEM W/*
6 A200015202 OUTRIGGER L ............................................. 1 ............. INCLUDES ITEM W/*
7*1641000330 RUBBER FOOT 2
8 0040110000 WASHER (M10) 4
9 1501100430 SPACER (10.2dx13.8Dx6.5L) 2
10 0030210000 SELF LOCK NUT (M10) 2
11 0040116000 WASHER (M16) 2
12 0040216000 SPRING WASHER (M16) 2
13 0030116000 NUT (M16) 2
14 2031321113 WEIGHT (OUT,R) R 1
15 A100011500 BRACKET (OUT,R) L 1
16 2031320213 WEIGHT (OUT,R) L 1
17 A400033400 CATCHER (OUTRIGGER) 2

PAGE 50 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAST ADAPTER ASSY.
MAST ADAPTER ASSY.

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 51
MAST ADAPTER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 2202390100 STAND ASSY. ................................................1 ........... INCLUDES ITEMS W/*
2*2202390111 STAND 1
3*2202500130 SHAFT (STAND) 1
4 2202500230 SPACER (STAND) 1
5 1502280130 WASHER 1
6*2202520110 COVER (SPRING) 2
7*1043002030 SPRING (STAND) L 1
8*1043002130 SPRING (STAND) R 1
9*A400038800 GRIP SHAFT 1
10*0011808025 BUTTON BOLT & WASHER (M8 X 25) 4
11*0011708010 BUTTON BOLT (M8 X10) 1
GLOBUG LIGHTING SYSTEM — MAST ADAPTER ASSY.

PAGE 52 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAIN MAST ASSY.
MAIN MAST ASSY.

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 53
GLOBUG LIGHTING SYSTEM — MAIN MAST ASSY.
MAIN MAST ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 0020305008 SCREW AND WASHER 4
2 0010510025 BOLT & WASHER (M10x25) 10
3 1011000701 WINCH HM-G103 1
4 A100012401 FIRST MAST 1
5 0030112000 NUT (M12) 1
6 0040212000 SPRING WASHER (M12) 1
7 0040112000 WASHER (M12) 1
8 1642001430 GROMMET 1
9 1052001710 HANGER 1
10 1711080130 SHACKLE 2
11 0040112041 WASHER (12dx40Dx3.2t) 1
12 GB0010112040 BOLT (M12x40) 1
13 0020304012 SCREW & WASHER (M4x12) 3
14 A200016801 SWITCH COVER 1
15 2002500430 BOLT (SUPPORT) (MK-440) ......................1 ............. GROUND STUD
16 0020104020 SCREW (M4x20) 2
17 1400200400 SWITCH 1
18 A300028800 CABLE, MAIN POWER 1

PAGE 54 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY.
MAST SECTION ASSY.

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 55
GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY.
MAST SECTION ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 2072050112 SECOND MAST 1
2 2002262010 BRACKET (PULLEY) ................................1 ........... MAST SECTION 2
3 2082090112 THIRD MAST 1
4 2012263010 BRACKET (PULLEY) ................................1 ........... MAST SECTION 3
5 A300034300 FOURTH MAST 1
6 0020204006 SCREW (M4x6) 6
7 0020204010 SCREW (M4x10) 6
8 1031040211 WIRE (4Dx6300L) 1