MSM MCL100 User manual

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USER MANUAL
SOLAR COMPACT
LED LANTERN
MCL100

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USER MANUAL
REF: MCL100
Rv. 5
Rv.
DATE
REVISION
05
01/03/2020
Revision 2020

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INDEX
SOLAR COMPACT LED LANTERN MCL100
1. INTRODUCTION .............................................................................................................................1
2. SAFETY ..........................................................................................................................................2
2.1. GENERAL SAFETY.............................................................................................................................2
2.2. HANDLING SAFETY...........................................................................................................................2
2.3. INSTALLATION SAFETY.....................................................................................................................2
3. TECHNICAL FEATURES....................................................................................................................3
3.1 .LIGHT SPECIFICATIONS. .........................................................................................................................4
3.2. OPTIONS ................................................................................................................................................4
4. INITIAL CONNECTION ....................................................................................................................5
4.1. LANTERN START-UP...............................................................................................................................5
4.2.CLOSING THE LANTERNE ........................................................................................................................6
4.3. PROGRAMMING MODES .......................................................................................................................7
5. LANTERN MOUNT ..............................................................................................................................9
5.1. MOUNTING ON ALEVELLED SURFACE ...................................................................................................9
6. SUN RADIATION...............................................................................................................................11
7. MAINTENANCE.................................................................................................................................12
7.1. PERIODICITY ..................................................................................................................................13
7.2. LANTERN MAINTENANCE ..............................................................................................................14
73. SOLAR MODULES MAINTENANCE .........................................................................................................14
7.4. BATTERY MAINTENANCE .....................................................................................................................14
8. TROUBLESHOOTING.........................................................................................................................16
9.COMMISSIONING CHECKLIST ............................................................................................................18
10.TERMS OF RESPONSIBILITY .............................................................................................................19
ANNEX 1. DRAWINGS.
ANNEX 2. RHYTHMS OF FLASHES
ANNEX 3. RANGE.
ANNEX 3. DECLARATION CE

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1. Introduction
The MCL 100 is a mini LED marine lantern, solar self-contained, which utilizes one only high-
power LED, giving a luminous range up to 5 nautical miles. It is characterized by its excellent
optical system performance, minimising consumption and offering a big autonomy.
Ideal for short-range beaconing applications, on- and off-shore, requiring a low consumption,
such as jetties, piers, buoys, fish farms, etc.
The battery is replaceable, thus the complete lantern disposal is not necessary at the end of
battery’s life. Standard fixings allow for a quick beacon replacement.
Designed in accordance with the IALA Recommendations.
MCL100

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2. Safety
2.1. GENERAL SAFETY
Installation and maintenance equipment involves applying health and safety standards at
Workplace. These requirements vary between countries, so that the local specified regulations
will be applied. The health and safety of personnel is a priority, thus any tasks with the
equipment shall be executed by qualified and trained personnel to realize them in a safe way.
This user manual is intended for personnel with basic mechanical skills and under the direction
of an operator responsible for piece assembling. The following instructions are very important
for a correct use of the Equipment. Please ensure to:
-Comply with worker security provisions and professional regulation.
-Equip all personnel with personal protective measures (PPE) such as gloves or safety
shoes or other equipment needed when manipulating components.
-Realize the tasks in the presence of a health and security manager that can provide
assistance in case of accident.
-Follow the assembly sequence indicated in this manual.
-Have the adequate tools for the assembly of the components.
-Keep a copy of these instructions near the installation site.
2.2. HANDLING SAFETY
Before and during assembly tasks, the following indications should be considered:
-Have fasteners and fixing elements, for working with the product. Improper treatment
can damage to beacon plastic components.
-Do not apply paint or adhesive on the surface of the modules.
-Work only in dry conditions, unless provided with appropriate additional protections.
-Use electrical insulation protection for working with direct current and battery
components. The handling of batteries should be carried out only by qualified
personnel.
-Disconnect the power supply of the beacon, prior to disassembly / assembly of any
component.
2.3. INSTALLATION SAFETY
During the installation, the following indications should be followed:
-Check the correct condition of the elements during the assembly and ensure their fixing.
-Do not start a new step in the assembly tasks until having completed the previous one.
-Cover the solar module with an opaque material during the installation to prevent
electricity generation.
-Check the stability of the entire equipment mounted prior to its use.

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3. Technical features
Optical System
Light source:
Diodos LED, con lente acrílica de gran precisión.
Luminous range:
Up to 5 mn (T=0,74) 6 mn (T=0,85).
Colours available:
White, Green, red and amber.
Vertical divergence:
Up to 15º (50% lo).
Leds / level
1 leds
Levels
1
LED average life:
More tan 100,000 hours.
Módulos solares:
1 uds. de 1 W and 6V.
Battery:
6V 4.8Ah Ah Lead Crystal® maintenance-free.
Autonomy without solar charging:
Up to 250 hours.
Electronic control
Flash rhythms:
256 (6 nos. User selectable).
Day/night threshold:
Adjustable in lux.
Solar charge regulation function:
Regulation in 3 phases.
Settings:
PC, Programmer IR
Modos de sincronización
Version with optional GPS. MCL100-SYNC
Energy management:
Dynamic, according to latitude.
Light intensity reduction due to low
battery:
Configurable by the user.
Materials and environment
Base:
Polyamide PA66-GF30.
Lens cover:
Acrylic, UV stabilised.
Inside hardware:
Stainless Steel.
Vibration resistance:
MIL-STD-202G, Method 204D (5G).
Shock resistance:
MIL-STD-202G, Method 213B.
Watertightness degree:
IP 68.
Fixings:
3-4 bolts in a 200mm diameter.
Humidity resistance:
100%. Pressure-compensation valve to avoid condensation.
Weight
1.5 Kg
Temperature range:
From -20º to 70ºC.
Packaging
30x30x30 cms 2 Kg

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3.1 .LIGHT SPECIFICATIONS.
3.2. OPTIONS
-Infrared (IR) programmer.
-PC programming kit.
-Fixing kit for 3 bolts in a 200mm diameter.
-Other specifications available under request.
COLOR PEAK INTENSITIES cd
D.V. 15º
WHITE
59
GREEN
36
RED
32
AMBER
49

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4. Initial connection
4.1. LANTERN START-UP
Two forms of initial connection;
Lantern in sleep mode. In order to save the batteries discharge and reduce the power
consumption, the beacon is supplied in sleep mode. For activating the beacon, it is required to
expose the lantern solar module to the sun for recovering the normal operation mode.
Lantern with the battery disconnected. The beacon is supplied with the battery disconnected,
following safety regulations according to transport specifications. In that case the beacon must
be open to connect the battery connector to the lantern flasher as attached indications:
Removing threaded screws:
Using an allen wrench to arrange for removal
of the 6 screws securing the back of the beacon.
Removal the top cover:
Once the screws are removed manually
withdraw the top of the beacon is
attached to the battery.

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Connecting the battery to the flasher
Quickly, easily and manually without the
need for a specific tool, the cables that
connect the battery to the flasher are
connected, according to the attached
image.
4.2.CLOSING THE LANTERNE
The lantern has a closing position to ensure watertightness, keep out water entry and protect
the internal components from external agents follow signs for closing it:
Check the position and connection of
elements:
Ensure that the position of the battery,
wiring and flasher is located as per the
attached picture, in order to ensure a
correct operation.
Place the back cover of the beacon:
Place the back cover facing it with the
fixing holes and with the valve on the side
where the battery is not located, pressing
to fit the flange into its position of sealing
and closure.

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Thread the fixing screws:
Using a screwdriver proceed to screw the
6 screws that secure the back cover of
the beacon. The screws must be
tightened in cross so that equal pressure
is exerted over the entire O-ring.
IMPORTANT
To ensure a correct closure of the lantern, verify that the circuitry by the cable is
protected inside the beacon. Besides, ensure not to catch the cable with the gasket.
4.3. PROGRAMMING MODES
The MCL100 flashlight can be programmed using several methods:
USING THE MFCOM SOFTWARE
By PC, In order to program the flash character, it is required to select the desired rhythm in the
256 flash character table attached in the last pages of the manual. After this selection, we need
to program the flash character number in the lantern flasher.
Open the lantern to access to the control circuit, in order to connect the MF232 programming
cable to the PC computer, as indicated in point 4.1 of this manual.
Inside lantern MF05 flasher

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Connect one end of the cable to the serial connector located on the black circuit port, then
connect the other end of the cable to the PC and then run the software MFCOM to read or
change the configuration of the mark.
The closing of the beacon, must be done according to the instructions in 4.2.
The MCL100 compact lantern can be programmed externally, with the MFCOM software for
PC. Check the MFCOM manual for more details about the instructions for use. The parameters
that can be programmed are:
-Rhythm of flashes selected from the character table.
-User rhythm set by a technician when the character is not in the standard table.
-Offset day-night in seconds.
-Level settings ON and OFF in Lux.
-Setting low battery voltage alarm levels.
-Setting low LVD voltage disconnect mode.
-Available solar radiation level settings.
Software MFCOM.net
The MFCOMnet program consists of 6 tabs:
Day Light sensor:Photocell levels and delays in switching-on and -off.
Power:Solar regulation parameter settings.
Flashes:Flash character settings, LVD mode, and edition of flash characters by user. Low battery
voltage alarm settings.
Communications:IR command and remote control for testing settings.
Remote control: Screen to see the current status of the flashlight
Setup:Selection of serial port RS232

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THROUGH THE IR PROGRAMMING CONTROL.
The PROG-IR infrared remote programmer allows the configuration
of the MCL series beacons remotely and without the need to open
the flashlights.
The desired programming method must be selected, either using the
IR programming knob or with the PC using the MFCOM.net software
with the MF232 programming cable.
IMPORTANT
For configuration using MFCOMnet software or IR programming remote control,
consult the specific manuals for each of them.
5. LANTERN MOUNT
IMPORTANT
Previous to the installation and assembly of the elements, it is necessary to ensure the
psycho-physical training of the personnel responsible of the tasks and comply with all
the safety regulations. All staff should be able to read and understand these
instructions.
The base of the lantern must be separated from the support plate by at least 5 mm with
a spacer nut to avoid internal humidity and condensation due to damage to the
ventilation valve.
5.1. MOUNTING ON A LEVELLED SURFACE
The use of an adjustable wrench is required. A Phillips screwdriver is required to open the
flashlight and a small flathead screwdriver for wiring.
The MCL100 can be mounted on a flat surface which can resist 5 Kg minimum. Follow the next
steps for the lantern mounting.
1. Locate the hardware needed, i.e. 4 bolts, 8 safety nuts and 16 washers.
2. Make 4 holes of 12mm diameter spaced 90º on a 200mm diameter. Hole template is
shown in Dimensions and Fixing Drawing.
3. Place the hardware as shown in figure. It is necessary to install the intermediate nut so
that the beacon is ventilated at its base.

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Base
Washer hex. bolt
hex. nut
Mounting on a levelled surface
5.2. MOUNTING ON A NON-LEVELLED SURFACE
The use of an adjustable wrench is required. A Phillips screwdriver is required to open the
flashlight and a small flathead screwdriver for wiring.
An adjustable span and a bubble level are required. The MCL100 can be mounted on a flat
surface which can resist 5 Kg minimum. Follow the next steps:
1. Locate the hardware needed: 4 bolts, 4 safety nuts and 8 washers.
2. Make 4 holes of 12mm diameter spaced 90º on a 200mm diameter. Hole template is
shown in Dimensions and Fixing Drawing.
3. Mount the leveling hardware as shown in ¡Error! No se encuentra el origen de la
referencia..
4. Check visually the leveling by adjusting the nuts as required.
5. Level the lantern base by using a bubble level device in X direction.
6. Check visually the leveling by adjusting the nuts as required.
7. Level the lantern base by using a bubble level device in Y direction.
8. Check visually the leveling by adjusting the nuts as required.
9. Repeat steps 5 and 7 if required.
10. Once the lantern is leveled, fix the upper nuts smoothly to fix the lantern.

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Mounting on a NON-levelled surface
6. Sun radiation
The MCL100 solar system is composed by 4 nos. solar modules and one 12V AGM technology
battery free of maintenance. The charge/discharge is controlled by the MF12 flasher including
solar regulation function by a 3 steps charge system that helps to maximize battery lifetime.
The energy consumption in the lantern is limited by the sun radiation available in the site for the
winter months.
For this reason the MCL series lanterns have a self-energy internal system (SOLED) adjusting the
power applied to the LEDs according to the following factors:
- Selected flashing rhythm (% Duty).
- Sun radiation hours available in the site for winter (peak hours/day).
The SOLED function allows the lantern to work during all year whatever the rhythm selected by
the user, as high duty rhythms imply a reduction in the LED power. This reduction generates also
a luminous range reduction in the same proportion. MFCOM software can determine the power
applied to the LEDs and thus its luminous range. Luminous data included in the manual
correspond to the nominal power without reduction by the SOLED system.
If the SOLED system is configured on OFF, the maximum light/period ratio is limited by the
available sun radiation, check which is the maximum duty cycle allowed for each one of the
different flashes rhythms.
Base
Washer
hex. bolt
hex. nut

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IMPORTANT
Confirm in the table if the selected flash duty cycle is adequate for the sun radiation
conditions and the required luminous range.
For example: For 2.5 hours of sun in winter, the maximum light/period ratio available with a
led power of 100% is 20% according to the following table.
Light/period ratio=(sum of flash time)/(total period)
7. Maintenance
A plan of maintenance is necessary to ensure that the equipment and the systems of Aids to
Navigation continue to operate at the required levels in order to ensure to the navigators a safe
navigation on the world's waterways. A system of maintenance to ensure that Aids to Navigation
equipment are operating at the desired level and to reduce the total cost of the owner must be
implemented, for that reason the following maintenance guidelines have been developed
following the IALA Guideline No. 1077 on Maintenance of Aids to Navigation.
The Compact self-powered LED lanterns have the considerable advantage of requiring very low
maintenance during its lifetime. When using LED flashing lights, the periods between
maintenance visits are set by the need to visit the signal to remove bird droppings and salt
accumulation.
Besides, as compact self-powered lanterns, all the elements that form them (battery, flasher,
LED ...) are perfectly grouped and protected in the same module hermetically sealed and
protected from external conditions.
0
5
10
15
20
25
30
35
40
45
1 1.5 2 2.5 3 3.5 4 4.5 5
SUNRADIATION
PEAK HOURS/DAY(h)
LIGHT/PERIOD RELATION
MAXIMUN DUTY CYCLE (%)

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7.1. PERIODICITY
The life of any equipment (buoy, beacon, etc..) depends on local operating conditions, i.e.:
location, sea conditions in the area, water depth, sea-bed type, presence of abrasive particles
into the water, current speed, exposure to boat traffic, etc.. The faster wearing will occur in
offshore areas exposed to harsh sea or areas with a higher risk of impacts with boats when
marking a narrow zone of passage.
A plan for revision and replacement of wearing elements to maintain a safe operation has to be
implemented. Besides, historical information must be kept to forecast buoys or lanterns life in
specific locations.
The recommended maintenance tasks for each type of equipment are listed below:
6 months
2 years
7 years
Panels and cover lens
cleaning with fresh water and
damp cloth. Never use
abrasives or solvents
containing alcohol or
solvents.
Internal review of the flasher,
connections and wiring.
The battery replacement is
recommended due to the
accumulated discharge
cycles.
Checking of the good
condition of O-ring and
moisture valve.
Replacement of O-ring and
moisture valve if necessary.
Checking of the solar module
loading.
Grease fastening hardware.

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7.2. LANTERN MAINTENANCE
Panels and lens cover cleaning has to be done biannually with fresh water and damp cloth
without any abrasive product that contains alcohol or solvent. Every two years, an internal
review of the flasher, wiring connections and O-ring must be done to ensure its correct condition
and lubrication of the fastening bolts.
In case of detecting any area of the electrical circuits with corrosion, it shall be sprayed with a
CRC spray (CRC 2-26). These products are multifunction lubricants that prevent electrical and
electronic malfunction caused by water penetration, humidity, condensation or corrosion,
allowing to:
-Clean, lubricate, protect, penetrate, and loosen rusted parts.
-Prevent corrosion displacing the moisture.
-Restore strength values reducing current "leakage".
-Provide precision lubrication forming a thin oil film, high dielectric strength.
-Help electrical equipment recovery damaged by the water.
Then left to dry and apply a product for tropicalized.
ACC 15 Silicone Conformal Coating
This type of treatment is designed to protect electronic circuits in the harshest conditions, with
a 100% solid and devoid of VOC solvents coating.
Every seven years the O-ring and moisture will be replaced if necessary.
73. SOLAR MODULES MAINTENANCE
Check that the solar panel has no broken glass and look for
signs of water entry around the edges of the glass.
Discoloration of the solar cells and the accumulation of
encapsulating material are typical signs of water entry. Clean
the solar panel with fresh water.
Check the operation of the photocell covering it to start the
flashing operation. If the lantern is not flashing, check the
input power of the flasher using a digital voltmeter.
7.4. BATTERY MAINTENANCE
Check the battery voltage, under both loading and unloading. This can be done by accessing to
the inside of the beacon itself or through a system of infrared remote control if supplied with
the equipment, allowing remote checking and minimising the risks for safety and health of the
maintenance staff.
Main batteries will be replaced before its capacity is exhausted because of accumulated duty
cycles. For replacement of the existing battery by a new one, follow the instructions set out in
section 4.1 Beacon start-up and 4.2 Beacon closing of this manual.
Battery technology and battery performance according to the depth of discharge (DOD) and
temperature are described below.

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Technology A unique micro-porous high absorbent
mat (AGM), high-purity lead calcium selenium
plates, safe SiO2 electrolyte solution that solidifies
into a white crystalline powder when
charged/discharged.
Cleaner & safe Less acid, no cadmium, no antimony.
Lead Crystal® batteries are up to 99% recyclable
and are classified as non-hazardous goods for
transport.
They have a high performance in relation with its duration; for a depth of discharge of 20% and
extreme temperatures of 40 ° C the lifespan is up to 5,026 cycles as per the attached chart
specifications.
IMPORTANT
Used or damaged batteries are a problem in terms of environmental safety because
they contain toxic and corrosive components. They should not be thrown with ordinary
waste and must be recycled always according to local and national regulations.
MSM provides its customers with recycling and collection service for the removal of
these products at the end of its lifetime.

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8. Troubleshooting
If the beacon doesn’t work appropriately, we recommend the following instructions:
-Previous to any test, check if the power supply is working at the correct voltage and if
the wire works correctly.
After all the general considerations have been taken into account and were discarded, the
following malfuntions will be considerated and its possible causes:
1. If the beacon doesn’t light:
Possible reasons:
a) Solar panel failure.
b) Low power supply.
c) Flasher failure.
Solutions:
a) Substitute the solar panel.
b) Check the beacon power supply.
c) Check wire and connectors.
d) Check the flasher and substitute if necessary
2. If beacon lights only in fixed light, day and night:
Possible reasons:
a) Flasher failure.
Solutions:
a) Check internal wire and connections.
b) Verify the flasher by PC.
c) Replace flasher.
3. If the beacon lights with less intensity than normal working:
Possible reasons:
a) Low battery charge
b) Wrong flasher configuration
c) Internal wire failure
Solutions:
a) Verify battery power.
b) Verify flasher configuration
c) Verify internal wire.
4. The beacon lights but doen’t turned off since 24 hours:
Possible reasons:
a) Solar module dirtiness.
b) MF06 flasher failure.
Solutions:
a) Solar panel cleaning.
b) Flasher substitution.