Mul-t-lock Padlock E Series User manual

Padlock
Service Manual

Table of Contents
ESeries Padlock...........................................................................2
Protected shackle.............................................................................3
Disassembly Instructions..................................................................4
Assembly Instructions.......................................................................6
Sliding Bolt (SBE) ...........................................................................9
Disassembly Instructions................................................................10
Assembly Instructions.....................................................................12
CSeries Padlock.........................................................................13
Removable Shackles 10, 13 & 16...............................................13
Removable Shackle........................................................................14
Disassembly Instructions................................................................14
Pop-Open Shackles 10, 13 & 16.................................................16
Disassembly Instructions................................................................17
Conversion between Removable Shackle
and Pop-Open Shackle ..................................................................19
Pop-Open Shackle No. 8...............................................................20
Disassembly Instructions................................................................21
Cylinder Service .............................................................................22
Single Pin ..........................................................................................23
Disassembly Instructions................................................................24
SBC-13 Sliding Bolt ......................................................................26
Disassembly Instructions................................................................27
GSeries Padlock.........................................................................30
Padlock G-47 ....................................................................................30
Padlock G-47P .................................................................................31
Padlock G-55 ....................................................................................32
Padlock G-55P .................................................................................33
Padlock G-60 ....................................................................................34
G Series Padlock ............................................................................35
Assembly Instructions.....................................................................35
Security Pin ......................................................................................37
Assembly Instructions.....................................................................37
Sliding Bolt (SBG) .........................................................................38
Disassembly & Assembly Instructions.............................................39
Round Padlock ...............................................................................42
Hockey Puck Type .........................................................................42

2
E Series Padlock
E Series Padlock
No. Part No. Part No. Part
1 Padlock body 5 Locking plate 9 Ball St. Steel
2 Shackle 6 Bumper 10 Socket head
screw
3 Activator cam 7 Identification
plate 11 Spring for shutter
4 Body cover 8 Unified shutter 12 Cylinder
1
2
3
4
5
6
7
8
9
10
11
12

3
E Series Padlock
Protected shackle
No. Part No. Part No. Part
1 Padlock body 5 Locking plate 9 Ball St. Steel
2 Shackle 6 Bumper 10 Socket head
screw
3 Activator cam 7 Identification
plate 11 Spring for shutter
4 Body cover 8 Unified shutter 12 Cylinder
Protected shackle
1
2
3
4
5
6
7
8
9
10
11
12

4
E Series Padlock
4
Disassembly Instructions
1
Unlock the padlock
with the operating
key.
Unscrew one socket
head screw (10)
using 3 mm “allen”
key. Remove locking
plate (5).
•
•
2
Lock the padlock with the
operating key.
Take operating key out and
remove body cover (4).
•
•
2
Protected shackle / Disassembly Instructions
1
510

5
E Series Padlock
3
Remove shutter spring
(11) and shutter (8).
•
4
Remove cylinder (12),
activator cam (3)
and two ball bearings (9).
•
5
Remove shackle (2).•
5
Protected shackle / Disassembly Instructions
8
11
3
4
12
93

6
E Series Padlock
3-A
Assembly Instructions
1
Insert shackle (2) in the position as illustrated.
NOTE: Pay special attention to shackle
position (height and rotation)!
•
•
2
Insert two ball bearings (9).
Insert activator cam (3) in shown position.
NOTE: Activator cam (3) is not symmetrical.
See diagram 3-A.
•
•
•
Protected shackle / Assembly Instructions
9
3
2
Smaller
groove
toward the
longer leg of
the shackle
1
2

7
E Series Padlock
3
Insert cylinder (12).
Insert operating key and rotate the
cylinder until it reaches the right
position.
•
•
4
Lock cylinder (12) and remove
operating key.
Install shutter (8) and shutter
spring (11).
•
•
Protected shackle / Assembly Instructions
8
11
4
12
3

8
E Series Padlock
6
Install body cover
(4).
•
7
Insert operating key
and unlock shackle (2).
Install locking plate (5).
Using 3 mm “allen” key
tighten the socket head
screw (10).
•
•
7
Protected shackle / Assembly Instructions
4
6
5102