Mul-t-lock Padlocks NE Series User manual

Service Manual
Padlocks

Table of Contents
NE Series Padlock
NE10L; NE12L; NE14L ............................................................................................................................................................... 2
NE10H; NE12H; NE14H ........................................................................................................................................................... 3
Disassembly - NE10L, NE12L, NE14L; NE10H, NE12H, NE14H .............................................................. 4
Assembly - NE10L, NE12L, NE14L; NE10H, NE12H, NE14H .................................................................... 6
NE8G ...................................................................................................................................................................................................... 8
NE10G ....................................................................................................................................................................................................9
Disassembly - NE8G; NE10G ........................................................................................................................................ 10
Assembly - NE8G; NE10G ............................................................................................................................................... 11
SBNE12 - Sliding Bolt ............................................................................................................................................................. 12
Disassembly - SBNE12 ....................................................................................................................................................... 13
Assembly - SBNE12 .............................................................................................................................................................. 15
SBNE10 - Sliding Bolt ............................................................................................................................................................. 17
Disassembly - SBNE10 ....................................................................................................................................................... 18
Assembly - SBNE12 .............................................................................................................................................................. 20
Dimensions - NEG; NEL; NEH ......................................................................................................................................... 22
Dimensions - SBNE ................................................................................................................................................................ 23
CSeries Padlock
Removable Shackles C10, C13 & C16 ........................................................................................................................ 24
Disassembly Instructions ................................................................................................................................................. 25
Assembly Instructions ....................................................................................................................................................... 27
Pop-Open Shackles C10, C13 & C16 ............................................................................................................................ 29
Disassembly Instructions ............................................................................................................................................... 30
Pop-Open Shackle C8 ............................................................................................................................................................. 32
Disassembly Instructions ............................................................................................................................................... 33
Conversion between Removable Shackle and Pop-Open Shackle ....................................................... 35
Single Pin ........................................................................................................................................................................................... 36
Disassembly Instructions ............................................................................................................................................... 37
SBC-13 Sliding Bolt .................................................................................................................................................................... 39
Disassembly Instructions ............................................................................................................................................... 40
Shackles & shells part numbers ..................................................................................................................................... 43
GSeries Padlock
G-47 ....................................................................................................................................................................................................... 44
G-47P .................................................................................................................................................................................................. 45
G-55 ..................................................................................................................................................................................................... 46
G-55P .................................................................................................................................................................................................. 47
G-60 ..................................................................................................................................................................................................... 48
Assembly Instructions ...................................................................................................................................................... 49
Security Pin Assembly Instructions .......................................................................................................................... 51
Extreme weather cover for G-47, G-55 .................................................................................................................... 52
SBG - Sliding Bolt ........................................................................................................................................................................ 54
Disassembly & Assembly Instructions ................................................................................................................. 55
Round Padlock ............................................................................................................................................................................. 56
Disassembly & Assembly Instructions ................................................................................................................. 58
HaspLock ................................................................................................................................................................................ 60

2
E Series PadlockNE Series Padlock
2
10
1
7
3
8
12
4
5
11
9
6
NE Series Padlock
No. Part Part number No. Part Part number
1 Padlock body 10 - 28500141
12 - 28500161
14 - 28500181
7 Slotted head screw M3X4 31810304
2 Shackle 10 - 28500142
12 - 28500162
14 - 28500182
8 Cylinder holder 28500146
3 Shackle adaptor 10 - 28500147
12 - 28500167
14 - 28500187
9 Ball St. Steel 10 - 89400021
12 - 89400021
14 - 89400024
4 Threaded plug 10 - 28500148
12 - 28500168
14 - 28500188
10 Shutter 28500144
5 Activator cam 10 - 28500143
12 - 28500163
14 - 28500183
11 Cylinder assy N.A
6 Bumper 10 - 28500134
12 - 28500164
14 - 28500164
12 Spring 28200150
NE10L; NE12L; NE14L

3
E Series PadlockNE Series Padlock
1
2
3
4
5
6
7
8
9
10
11
12
No. Part Part number No. Part Part number
1 Padlock body 10 - 28500151
12 - 28500171
14 - 28500191
7 Slotted head screw M3X4 31810304
2 Shackle 10 - 28500142
12 - 28500162
14 - 28500182
8 Cylinder holder 28500146
3 Shackle adaptor 10 - 28500147
12 - 28500167
14 - 28500187
9 Ball St. Steel 10 - 89400021
12 - 89400021
14 - 89400024
4 Threaded plug 10 - 28500148
12 - 28500168
14 - 28500188
10 Shutter 28500144
5 Activator cam 10 - 28500143
12 - 28500163
14 - 28500183
11 Cylinder assy. N.A
6 Bumper 10 - 28500134
12 - 28500164
14 - 28500164
12 Spring 28200150
NE Series Padlock
NE10H; NE12H; NE14H

4
E Series PadlockNE Series Padlock
•Removebumper(6).Useatscrewdrivertoremoveslotted head screw (7).
1
6
•Unlockthepadlockwiththeoperangkey.Pullouttheshackle(2)and
shackleadaptor(3)unlthreadedplug(4)holeisnotblocked.
2
2
Service Instructions
Disassembly - NE10L, NE12L, NE14L; NE10H, NE12H, NE14H
7
3 4
3
•Use standard M3 screw to remove the threaded plug (4).
Note:Forconvenienceremoval/inseronofthethreadedpluguselongscrew
(15-20mm). Screw only few turns and pull it out.
4
M3 Screw

5
E Series PadlockNE Series Padlock
•Take out cylinder (11) and cylinder holder (8).
•Remove activator cam (5) and the two steel balls (9).
5
4
9
•Remove cylinder (11) from cylinder holder (8).
•Remove shutter (10) and spring (12).
•Remove shackle (2) and shackle adaptor (3).
5
11
8
6
2
8
11
10
12
3

6
E Series PadlockNE Series Padlock
•Insert two steel balls (9).
•Insert activator cam (5) as described in diagram 5A.
Note:Acvatorcam(5)isnotsymmetrical.
5
2
9
•Assemble shutter (10) and spring (12) in cylinder holder (8).
•Insert cylinder (11).
•Insert shackle adaptor (3) and shackle (2) into padlock body as illustrated.
3
11
8
1
2
Service Instructions
Assembly - NE10L, NE12L, NE14L; NE10H, NE12H, NE14H
10
12
3
5A
Smaller groove toward the
longer leg of the shackle

7
E Series PadlockNE Series Padlock
•Lockthepadlockandremoveoperangkey.
•Useatscrewdrivertoscrewslotted head screw (7).
•Assemble bumper (6).
6
6
7
•Litheshackle(2)andshackleadaptor(3)unlthreadedplugholeisnotblocked.
•Push threaded plug (4) all the way in as illustrated. Remove the M3 screw.
Note:Forconvenienceremoval/inseronofthethreadedpluguselongscrew
(min. 15-20mm). Screw only few turns.
5
4
M3 Screw
4
•Insertcylinder(11)withcylinderholderintopadlock.Withoperangkeyverify
properoperaonofthepadlock.
11
8

8
E Series PadlockNE Series Padlock
2
5
1
4
3
6
7
8
No. Part Part number No. Part Part number
1 Padlock body 28500121 5 Phillips head screw M4X8 31330408
2 Shackle 28500122 6 Ball St. Steel 89400020
3 Activator cam 28500123 7 Cylinder holder 28500113
4 Cylinder assy. N.A.
 Padlock

9
E Series PadlockNE Series Padlock
2
5
1
4
3
6
7
8
No. Part Part number No. Part Part number
1 Padlock body 28500131 5 Phillips head screw M4X8 31330408
2 Shackle 28500132 6 Ball St. Steel 89400020
3 Activator cam 28500133 7 Cylinder holder 28500113
4 Cylinder assy. N.A.
 Padlock

10
E Series PadlockNE Series Padlock
•Unlockthepadlockwithoperangkey.
•Unscrew Phillips head screw (5).
•Take out cylinder (4) and cylinder holder (7).
1
7
•Takeoutacvatorcam(3)andsteelballs(6).
•Take shackle (2) out.
2
Service Instructions
Disassembly - NE8G; NE10G
5
3 6
3
•Separate cylinder holder (7).
Note: At this stage it is possible to rekey the cylinder. 7

11
E Series PadlockNE Series Padlock
•Insert cylinder (4) and cylinder holder (7).
•Tighten Phillips head screw (5).
•Insertoperangkeyandverifyproperoperaonofthepadlock.
3
7
•Insert shackle (2).
•Insert steel balls (6).
•Insertacvatorcam(3)withsmaller groove toward the longer leg of the shackle.
See FIG 3a.
Note:Acvatorcam(3)isnotsymmetrical.
2
Service Instructions
5
36
1
•Assemble cylinder holder (7). 7
FIG 3a
Assembly - NE8G; NE10G

12
E Series PadlockNE Series Padlock
SBNE12 - Sliding Bolt
1
7
6
9
8
10
11
2
3
5
4
12
No. Part Part number No. Part Part number
1 Padlock body 28500201 7 Cylinder holder 28500146
2 Latch 28500206 8 Shutter spring 28200150
3 Stopper pin 28500217 9 Shutter 28500144
4 Bolt 28500202 10 Cylinder N.A.
5 Bumper 28500164 11 Stopper sprint 28500208
6 Activator 28500203 12 Latch spring 28500207
3

13
E Series PadlockNE Series Padlock
Service Instructions
•Remove the 2 bumpers (5).
•Take out the stopper pins (3) and the spring (11).
2
3
11
1
4
Disassembly - SBNE12
5
3
Disassembling ring
•Unlockthepadlockwithoperangkey.
•Mount the disassembling ring on the bolt (as illustrated) and remove the bolt (4)
by pulling it out.
Note:Payaenonasthestopperpinmightjumpout.

14
E Series PadlockNE Series Padlock
•Pull out the cylinder together with the cylinder holder (7).
•Pullouttheacvator(6).
7
6
4
5
•Take out the cylinder (10) from cylinder holder (7).
Note:Payaenontoshuer(9)andshuerspring(8).
7
10
9
8
•If required take out latch (2) and latch sprint (12).
2
12
6

15
E Series PadlockNE Series Padlock
Service Instructions
1
•Assembleshuer(9)andshuerspring(8)intocylinderholder.
•Insert the cylinder (10) into cylinder holder (7).
7
10
9
8
•Insertacvator(6)intolockbody.
•Insert the cylinder (10) together with the cylinder holder (7).
Note:Presslatch(2)toverifyengagementoftheacvator.
7
6
2
3
11
3
•Insert the stopper pins (3) and spring (11).
•Press and hold stopper pin.
•Whilepressinginsertoperangkeyandverify
properoperaonofthelock.
Assembly - SBNE12

16
E Series PadlockNE Series Padlock
4
4
Disassembling ring
•Mount the 2 bumpers (5).
5
5
•Mount the disassembling ring on the bolt (as illustrated).
•While pressing the stopper pin push the bolt (4) in.
•Verifyproperoperaonofthelock.

17
E Series PadlockNE Series Padlock
1
8
9
10
4
2
36
7
12
No. Part Part number No. Part Part number
1 Padlock body 28500211 7 Bolt 28500212
2 Latch 28500216 8 Cylinder holder 28500113
3 Stopper pin 28500217 9 Cylinder N.A.
4 Spring 28500209 10 Activator 28500213
5 Pin 28500218 11 Reinforcement plate 28500214
6 Bumper 28500134 12 Latch spring 28500216
5
11
SBNE10 - Sliding Bolt

18
E Series PadlockNE Series Padlock
4
Service Instructions
•Remove the 2 bumpers (6).
•Take out the stopper pins (3,5) and the spring (4).
•Unlockthepadlockwithoperangkey.
•Mount the disassembling ring on the bolt (as illustrated) and remove the
bolt (7) by pulling it out.
Note:Payaenontothestopperpinasitmightjumpout.
2
7
Disassembling ring
1
6
3
3
5
Disassembly - SBNE10

19
E Series PadlockNE Series Padlock
4
•Pull out the cylinder (9) together with the cylinder holder (8).
•Pullouttheacvator(10).
Note:Payaenontothereinforcementplate(11)
9
8
11
10
•Take out the cylinder holder (8) and reinforcement plate (11).
4
5
8
11
•If required take out latch (2) and latch spring (12).
2
12
6