MULTIQUIP G4100105 Guide

OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
GloBug
MODEL GB43LED
LIGHTING SYSTEM
SERIAL NO. G4100105 AND ABOVE
Revision #2 (10/28/21)
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PAGE 2 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
PROPOSITION 65 WARNING
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PAGE 4 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
TABLE OF CONTENTS
GB43LED Lighting System
Proposition 65 Warning ........................................... 2
Table of Contents..................................................... 4
Safety Information ............................................... 5–9
Specifications ........................................................ 10
Dimensions............................................................ 11
Footcandle Plot...................................................... 12
General Information............................................... 13
Components .................................................... 14–15
Setup ............................................................... 16–18
Operation............................................................... 19
Storage............................................................ 20–21
Maintenance.................................................... 22–23
Troubleshooting ............................................... 24–25
Wiring Diagram...................................................... 26
Explanation of Code in Remarks Column.............. 28
Suggested Spare Parts ......................................... 29
Component Drawings
Nameplate and Decals .................................... 30–31
Base Plate Assembly....................................... 32–33
LED Lamp Assembly....................................... 34–35
Front Cover Assembly ..................................... 36–37
Cable and Switch Assembly ............................ 38–39
Main Mast Assembly ....................................... 40–41
T-Handle Assembly.......................................... 42–43
Steering Assembly........................................... 44–45
Outrigger Assembly......................................... 46–47
Mast Adapter Assembly................................... 48–49
Mast Section Assembly ................................... 50–51
NOTICE
Specifications and part numbers are subject to change
without notice.
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
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PAGE 6 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the influence of
drugs or alcohol.

ALWAYS check the equipment for loosened threads or
bolts before starting.

DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE

This equipment should only be operated by trained and
qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or
keep
a phone on the job site.
Also, know the phone numbers
of the nearest ambulance, doctor and
fire department.
This information will be invaluable in the case of an
emergency.
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 7
SAFETY INFORMATION
LIGHTING SYSTEM SAFETY
WARNING

NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of
these devices will void all warranties.
CAUTION

NEVER attempt service on a running machine.
NOTICE

To prevent the lighting system from overturning, NEVER
use in winds that exceed 40 mph.

The lighting system should only be used in temperatures
between 23° to 104°F (-5° to 40° C).

ALWAYS keep the lighting system in proper running
condition.

Fix damage to lighting system and replace any broken
parts immediately.

ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
LAMP SAFETY
WARNING
NEVER
attempt to replace lamp with the power on.
Always unplug the power cord from the generator or
power source when changing the lamp.
ALWAYS allow a sufficient amount of time for the lamp to
cool
before changing. The possibility exists of severe burns.
CAUTION
NEVER
use force when installing the lamp.Excessive force
could cause the lamp to break, causing bodily harm.
NOTICE
NEVER
leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS
replace with MQ recommended type lamp. See
parts section of this manual.
NEVER
unplug the lamp’s AC power cable during
operation.
ALWAYS have a trained technician
to install and
remove lamp or replace any damaged fixture wiring.
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PAGE 8 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
SAFETY INFORMATION
GENERATOR SAFETY
If using a generator to power lighting system,
refer to applicable generator manual safety
information section.
ELECTRICAL SAFETY
DANGER

Lighting system is equipped with a ground pin on the
power plug. For your protection, ALWAYS complete the
grounding path. NEVER insert the AC power plug into a
2-prong receptacle to operate lighting system.
When applying power to the lighting system,
ALWAYS
connect the AC power plug to a 3-prong receptacle that
is grounded. The possibility exists of electrical shock,
electrocution and even death if the lighting system is
not grounded.

NEVER operate lighting
system or handle any
electrical equipment while
standing in water, while
barefoot, while hands are wet
or in the rain. A dangerous
electrical shock could occur,
causing severe bodily harm
or even death.

ALWAYS make sure the area
above the lighting system is
open and clear of overhead
power lines and other
obstructions. Contact with
overhead power lines or other
obstructions could result in
equipment damage, electrical
shock, electrocution and
even death.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn
cables or cords. Inspect
for cuts in the insulation
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.

Make sure power cables are securely connected.
Incorrect connections may cause electrical shock
and
damage to the lighting system.
NOTICE
ALWAYS
make certain that proper power or extension
cord has been selected for the job. See Cable Selection
Chart in this manual.
LOADING AND UNLOADING
Cart Type - With Lifiting Hook
If lighting system is equipped with a transport lifting hook,
refer to the following safety information.
CAUTION

Before lifting, make sure that lighting system parts are
not damaged and screws are not loosened or lost.
ALWAYS
make sure crane or lifting device has been
properly secured to lifting hook of the equipment.
NEVER
lift the equipment while lighting system is
running.

Make sure the mast is completely lowered before lifting
the lighting system.

Use adequate lifting cable (wire or rope) of sufficient
strength.
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 9
SAFETY INFORMATION
Use one point suspension hook and lift straight upwards.

Never allow any person or animal to stand underneath the
equipment while lifting.

DO NOT lift machine to unnecessary heights.
Cart Type - No Lifiting Hook
If lighting system is not equipped with a transport lifting
hook and the mast is removable, refer to the following
safety information.

The cart’s weight makes it prohibitive to be lifted by
individuals.

When transporting the lighting system, always fully
lower the mast assembly and place the 4 lamps in their
horizontal (stowed) position.
TRANSPORTING SAFETY
NOTICE

ALWAYS remove lamp assembly from the mast when
transporting lighting system. This will prevent damage
to the lamp due to vibration.
ACCIRCUIT
BREAKER
120/240V
30A
120V
30A 20A
20A
0N
OFF
IDLE
CONTROL
OPERATION
SWITCH
ON
OFF
FULLPOW E R
SWITCH
120V
120V/240V
120
V
OFF
21A
LIFTING
HANGER
LIFTING
SHACKLE
GENERATOR
LIFTING BALE
FORK LIFT
ALIGNMENT
ARROWS
(4 PLACES)
LIFTING
HOOK
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PAGE 10 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
SPECIFICATIONS
Table 1. Specifications
Model GB43LED
Input Voltage 120 VAC
Max. Current 11 Amps
Frequency 60 Hz
Appropriate Generator 2,500 Watts
Wind Stability with Generator 40 mph (64.37 kph)
Weight (less generator) 316 lbs. (143.33 kg)
Lamp
Lamp Type Four 300W LED
Lamp Material Polycarbonite Spotlight
Lumens 152,000
Lamp Life 40,000 hours
Plug Type NEMA 5-15P
Mast
Number of Stages 4
Maximum Height 17 ft. (5.2 meters)
Mast (Raise) Manual Winch
Cart
Cart Type Steel, Zinc-Plated
Outriggers 2
Wheels Four 11.8-inch (300 mm) Puncture-Proof
Brake System Mechanical
Generator (See Specified Generator Manual)
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 11
Table 2. Dimensions
Reference
Letter
Dimension
in (mm)
Reference
Letter
Dimension
in (mm)
A 41.7 (1060) H 34.6 (878)
B 29.9 (760) I 61.0 (1550)
C 63.0 (1600) J 43.7 (1110)
D 31.5 (800) K 40.9 (1040)
E 3.9 (100) L 29.1 (740)
F 80.3 (2040) - 207.1 (5260) M Ø 11.8 (300)
G 69.3 (1760)
DIMENSIONS
Figure 1. Dimensions
A
B
C
D
E
F
G（lamp stand reclined）
H
I
K
L
J（lamp stand reclined）
M
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PAGE 12 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
FOOTCANDLE PLOT
Figure 2. Footcandle Plot
(ft)
footcandles
irradiation angle : 60 degrees
20
10
5
1
0.5
0 20 40 60 80 100 120 160
0
10
20
40
60
10
20
40
60
2.5
illuminance
(footcandles)
distance(ft)
20 10 5 1 0.52.5
31.6 41.7 53.6 68.4 93.1 117.4
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 13
GENERAL INFORMATION
The Multiquip GloBug model GB43LED is a compact
1,200W LED mobile cart lighting solution that supports
multiple lighting solutions such as: indoor/outdoor
construction, emergency and first response situations,
residential and industrial jobs, and for area security.
The lighting system comprises (4) 300W LED lamps with
internal power units that provides an output of 152,000
total lumens. The unit requires common 120 VAC, 60 Hz
single-phase power that can be accepted from a portable
generator or an established power source.
The industrial grade mobile cart is made from zinc-plated
steel and provides four puncture-proof tires, mechanical
foot brake, lifting bale, and stability outriggers.
NOTICE
If a portable generator is used to power the GB43LED,
please refer to its Operations and Parts Manual for
proper operating procedures.
The GloBug GB43LED has the following features:
Highly efficient LED lamps produce clean, clear light and
deliver 40,000 hour service life.
Immediate lighting as lamps strike instantly with no
waiting required at start-up or during re-strike.
Durable lamp housings feature aluminum and poly
construction along with shatter resistant lenses.
Flexible power options permit connection to local 120
volt power or portable generator.
Mechanically assisted 4-stage mast extends to a
maximum height of 17 feet.
Rugged steerable cart utilizes zinc-plated steel to prevent
corrosion.
Large puncture-proof tires permit easy on-site mobility.
Versatile platform allows secure mounting of most pipe-
frame generators and includes center-mount lifting bale.
Stability assured through mechanical foot brake and dual
locking outriggers.
Folds to tight 3.6' x 3.5' x 6.8' footprint for transport and
storage.
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PAGE 14 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
COMPONENTS
Figure 3. Major Components
1
2
3
4
9
13
12
56
8
11
22
14
15
16
17
20
21
18
19
7
10
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 15
COMPONENTS
Figure 3 shows the location of the controls and components
for the GloBug GB43LED. The functions of each control is
described below:
1. Lamp— 300 Watt LED lamp that delivers 40,000 hour
service life.
2. Lamp Arm — Holds the lamp and allows it to be
individually twisted left to right and vice versa.
3. Adjust Lever — This lever allows the lamp to be
positioned up or down. Turn counterclockwise to
release lamp and position. Turn clockwise to tighten.
4. Main Power Switch-to-Lamp Power Cord —
Connects the lamps to the power (generator).
5. Mast — This mast is comprised of four separate stages.
The mast can be raised up to a maximum height of 17
feet (5.2 meters).When raising the mast, always be on
the lookout for overhead obstructions.
6. Mast Winch — Use this winch to raise and lower
the mast. Always be on the lookout for overhead
obstructions. Keep immediate area free of bystanders
and debris when raising the mast.
7. Winch Handle — Use this handle to adjust the mast
height.
8. Steering Handle — The GB43LED can be moved in
either a forward or reverse direction by pulling back or
pushing forward on the T-handle. In addition, the front
wheels are designed to turn in the opposite direction
of the T-handle placement thus allowing the unit to turn
either left or right.
9. Counterweight Lever — Holds the outriggers in place
when deployed.
10. Lamp Switches — Left switch turns upper lamps on
and off. Right switch turns lower lamps on and off.
11. Brake Pedal — Step on this pedal to apply the brakes.
To release the brakes, press down on brake pedal
again.
12. Tires — The GB43LED uses 4 pneumatic type tires.
Replace with only recommended type tire. NEVER
allow the rear tires to go flat.This could adversely affect
the braking system. Inflate tires to 35.5 psi (245 kPa).
13. Outriggers — ALWAYS deploy the outriggers when
raising the mast.
14. Brake Pad — When the brake pedal is pressed, this
pad will strike and hold the rear tires in place. Make
sure rear tires are inflated to the correct air pressure.
15. Catcher — Holds the outrigger in place in the stow
position.
16. Cart — Holds the generator that supplies power to
the lighting unit.
17. Locking Clamps — To secure the generator to the
GB43LED cart platform, place clamps (4) around the
pipe frame of the generator.Tighten securely to prevent
movement.
18. Generator Stopper — Holds the generator in place.
19. Lift Hanger — When lifting of the GB43LED is required,
always use a suitable lifting device of adequate lifting
capability. NEVER stand underneath the GB43LED
while it is being lifted.
20. Fold Lever — Holds the lamp stand in place after
adjusting its position.
21. Lamp Stand — Holds the four lamps and allows the
lamps to be positioned.
22. Main 120VAC Power Cord (with molded NEMA5-15P
Plug) — This plug-end may be connected to a suitable
portable generator (11 amps at 120 VAC) or to an
established power source.
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PAGE 16 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
SETUP
CART SETUP
1. Move the GB43LED, using the T-handle (Figure 4), to
a firm level surface so that it will not slide or turn over.
Figure 4. T-Handle (Directional Control)
2. To apply the parking brake (Figure 5), step on the brake
pedal and pull back on the T-handle. This will lock the
rear wheels. For additional safety, use chock blocks to
prevent rolling.
Figure 5. Parking Brake (Set Position)
CAUTION
Please read this entire manual carefully
before attempting to operate the GB43LED.
Failure to read this manual could cause
damage to the unit and serious injury to
the operator.
PARKING
BRAKE SET
STEP DOWN
ON BRAKE PEDAL
3. Lift up on each outrigger (2) from its stow position,
rotate backwards and place it in the deployed position,
as shown in Figure 6.The outriggers will automatically
lock in place once they touch the ground.
Figure 6. Outriggers (Deployed Position)
RAISING THE LAMP STAND
1. Support the lamp stand with one hand and pull up the
fold lever with the other hand. The lever will spring up.
See Figure 7.
Figure 7. Raising Lamp Stand
ACCIRCUIT
BREAKER
ACCIRCUIT
BREAKER
120/240V
120/240V
30A
30A
120V
30A20A
20A
0N
OFF
IDLE
CONTROL
OPERATION
SWITCH
ON
OFF
FULLPOWER
SWITCH
120V
120V/240V
120
VV
OFF
OFF
21A
21A
GA-6H
6000
OUTRIGGERS
DEPLOYED
STOW
POSITION
FOLD LEVER
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 17
SETUP
2. Pull up the light stand to raise it and push down the
fold lever to lock the lamp stand (Figure 8).
Figure 8. Locking Lamp Stand
TURNING ALL LIGHTS IN ONE DIRECTION
1. Loosen the adjust lever. Turn the lighting units in the
desired direction (Figure 9).
Figure 9. Adjusting Direction of Lighting Units
FOLD
LEVER
CAUTION
When operating the fold lever, keep hands and fingers
clear of the pinch points to prevent injury.
ADJUST
LEVER
TURNING LIGHTS INDIVIDUALLY
1. Hold the arm of the lamp and turn it to the desired
direction (Figure 10).
Figure 10. Adjusting Direction of Individual Lamp
ADJUSTING ANGLE OF THE LIGHTS
1. Hold the lamp and tilt it to the desired direction (Figure
11).
Figure 11. Adjusting Angle of Light
ARM
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PAGE 18 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
ADJUSTING HEIGHT OF THE LIGHTING UNIT
2. Turn the handle of the mast winch clockwise to raise
the lighting unit and turn the handle of the mast winch
counterclockwise to lower the lighting unit (Figure 12).
Figure 12. Adjusting Height of Lighting Unit
WINCH
HANDLE
UP
DOWN
DANGER
When raising mast, ALWAYS be on the
lookout for overhead obstructions such as
high voltage power lines. The possibility
exists of electrocution, even death, if the
GB43LED comes in contact with high
voltage power lines.
CAUTION
When raising or lowering
the mast, keep hands and
fingers clear of the various
mast sections.This will prevent
hands and fingers from getting
pinched.
SETUP
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 19
OPERATION
APPLYING POWER
1. Make sure both lamp switches (Figure 13) are in the
OFF position.
Figure 13. Lamp Switches
2. The GB43LED has a power requirement of 120 VAC,
60 Hz @ 11 amps. For generator operations, select
a properly sized unit that provides the receptacle
to match the AC power cord plug (5-15P). Plug the
GB43LED into the receptacle and follow the operating
instructions of the generator.
3. For hard-wired power source operations, select the
proper receptacle to match the unit’s AC power cord
plug (5-15P).
MAIN LAMP
SWITCH BOX
OFF
UNIT AC
POWER CORD
5-15P
PLUG
CAUTION
Before attempting to operate
the generator, READ the entire
operation section of the supplied
generator manual. Failure to read
manual could cause severe damage
to the equipment and bodily harm to
the operator.
4. Lamp operations are controlled by (2) ON/OFF toggle
switches located on the Main Switch Box (Figure 14).
The left lamp switch controls both upper lamps, and
right lamp switch controls both bottom lamps.
Figure 14. Turning ON/OFF Lamp Switches
5. When the lamp switches are placed in the ON position,
the LEDs should fully illuminate within seconds. The
LED lamps provide immediate strike/re-strike capability.
SHUTDOWN
1. Place the GB43LED lamp switches to the OFF position.
2. If a generator is used as the power source, turn the
circuit breaker providing power to the GB43LED to the
OFF position and secure the generator.
3. If a hard-wired power source is used, pull the GB43LED
power plug from the receptacle and secure it to the
light cart.
LAMP
SWITCH
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PAGE 20 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
STORAGE
PREPARATION FOR STORAGE
1. Using the mast winch (Figure 12), lower the mast fully.
Turn winch handle counterclockwise to lower mast.
2. Set the lighting units facing the front (Figure 15).
Figure 15. Lighting Unit Facing Front
3. Holding the lamp stand with one hand, pull up the fold
lever with the other hand (Figure 16).
Figure 16. Lowering Lamp Stand
LIGHTING
UNIT
FACING
FRONT
FOLD
LEVER
4. Push down the lamp stand (Figure 17). Some force is
required when pushing down because of the installed
springs.
Figure 17. Pushing Down Light Stand
5. After lighting unit has been completely pushed down,
push down fold lever (Figure 18) to lock the lamp stand
in place.
Figure 18. Locking Lamp Stand
PUSH DOWN
LIGHTING UNIT
PUSH DOWN
LOCK LEVER
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