MULTIQUIP G4100105 Guide

OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
GloBug
MODEL GB43LED
LIGHTING SYSTEM
SERIAL NO. G4100105 AND ABOVE
Revision #2 (10/28/21)
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PAGE 2 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
PROPOSITION 65 WARNING
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PAGE 4 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
TABLE OF CONTENTS
GB43LED Lighting System
Proposition 65 Warning ........................................... 2
Table of Contents..................................................... 4
Safety Information ............................................... 5–9
Specifications ........................................................ 10
Dimensions............................................................ 11
Footcandle Plot...................................................... 12
General Information............................................... 13
Components .................................................... 14–15
Setup ............................................................... 16–18
Operation............................................................... 19
Storage............................................................ 20–21
Maintenance.................................................... 22–23
Troubleshooting ............................................... 24–25
Wiring Diagram...................................................... 26
Explanation of Code in Remarks Column.............. 28
Suggested Spare Parts ......................................... 29
Component Drawings
Nameplate and Decals .................................... 30–31
Base Plate Assembly....................................... 32–33
LED Lamp Assembly....................................... 34–35
Front Cover Assembly ..................................... 36–37
Cable and Switch Assembly ............................ 38–39
Main Mast Assembly ....................................... 40–41
T-Handle Assembly.......................................... 42–43
Steering Assembly........................................... 44–45
Outrigger Assembly......................................... 46–47
Mast Adapter Assembly................................... 48–49
Mast Section Assembly ................................... 50–51
NOTICE
Specifications and part numbers are subject to change
without notice.
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
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PAGE 6 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the influence of
drugs or alcohol.

ALWAYS check the equipment for loosened threads or
bolts before starting.

DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE

This equipment should only be operated by trained and
qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or
keep
a phone on the job site.
Also, know the phone numbers
of the nearest ambulance, doctor and
fire department.
This information will be invaluable in the case of an
emergency.
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 7
SAFETY INFORMATION
LIGHTING SYSTEM SAFETY
WARNING

NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of
these devices will void all warranties.
CAUTION

NEVER attempt service on a running machine.
NOTICE

To prevent the lighting system from overturning, NEVER
use in winds that exceed 40 mph.

The lighting system should only be used in temperatures
between 23° to 104°F (-5° to 40° C).

ALWAYS keep the lighting system in proper running
condition.

Fix damage to lighting system and replace any broken
parts immediately.

ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
LAMP SAFETY
WARNING
NEVER
attempt to replace lamp with the power on.
Always unplug the power cord from the generator or
power source when changing the lamp.
ALWAYS allow a sufficient amount of time for the lamp to
cool
before changing. The possibility exists of severe burns.
CAUTION
NEVER
use force when installing the lamp.Excessive force
could cause the lamp to break, causing bodily harm.
NOTICE
NEVER
leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS
replace with MQ recommended type lamp. See
parts section of this manual.
NEVER
unplug the lamp’s AC power cable during
operation.
ALWAYS have a trained technician
to install and
remove lamp or replace any damaged fixture wiring.
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PAGE 8 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
SAFETY INFORMATION
GENERATOR SAFETY
If using a generator to power lighting system,
refer to applicable generator manual safety
information section.
ELECTRICAL SAFETY
DANGER

Lighting system is equipped with a ground pin on the
power plug. For your protection, ALWAYS complete the
grounding path. NEVER insert the AC power plug into a
2-prong receptacle to operate lighting system.
When applying power to the lighting system,
ALWAYS
connect the AC power plug to a 3-prong receptacle that
is grounded. The possibility exists of electrical shock,
electrocution and even death if the lighting system is
not grounded.

NEVER operate lighting
system or handle any
electrical equipment while
standing in water, while
barefoot, while hands are wet
or in the rain. A dangerous
electrical shock could occur,
causing severe bodily harm
or even death.

ALWAYS make sure the area
above the lighting system is
open and clear of overhead
power lines and other
obstructions. Contact with
overhead power lines or other
obstructions could result in
equipment damage, electrical
shock, electrocution and
even death.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn
cables or cords. Inspect
for cuts in the insulation
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.

Make sure power cables are securely connected.
Incorrect connections may cause electrical shock
and
damage to the lighting system.
NOTICE
ALWAYS
make certain that proper power or extension
cord has been selected for the job. See Cable Selection
Chart in this manual.
LOADING AND UNLOADING
Cart Type - With Lifiting Hook
If lighting system is equipped with a transport lifting hook,
refer to the following safety information.
CAUTION

Before lifting, make sure that lighting system parts are
not damaged and screws are not loosened or lost.
ALWAYS
make sure crane or lifting device has been
properly secured to lifting hook of the equipment.
NEVER
lift the equipment while lighting system is
running.

Make sure the mast is completely lowered before lifting
the lighting system.

Use adequate lifting cable (wire or rope) of sufficient
strength.
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GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21) — PAGE 9
SAFETY INFORMATION
Use one point suspension hook and lift straight upwards.

Never allow any person or animal to stand underneath the
equipment while lifting.

DO NOT lift machine to unnecessary heights.
Cart Type - No Lifiting Hook
If lighting system is not equipped with a transport lifting
hook and the mast is removable, refer to the following
safety information.

The cart’s weight makes it prohibitive to be lifted by
individuals.

When transporting the lighting system, always fully
lower the mast assembly and place the 4 lamps in their
horizontal (stowed) position.
TRANSPORTING SAFETY
NOTICE

ALWAYS remove lamp assembly from the mast when
transporting lighting system. This will prevent damage
to the lamp due to vibration.
ACCIRCUIT
BREAKER
120/240V
30A
120V
30A 20A
20A
0N
OFF
IDLE
CONTROL
OPERATION
SWITCH
ON
OFF
FULLPOW E R
SWITCH
120V
120V/240V
120
V
OFF
21A
LIFTING
HANGER
LIFTING
SHACKLE
GENERATOR
LIFTING BALE
FORK LIFT
ALIGNMENT
ARROWS
(4 PLACES)
LIFTING
HOOK
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PAGE 10 — GB43LED GLOBUG • OPERATION AND PARTS MANUAL — REV. #2 (10/28/21)
SPECIFICATIONS
Table 1. Specifications
Model GB43LED
Input Voltage 120 VAC
Max. Current 11 Amps
Frequency 60 Hz
Appropriate Generator 2,500 Watts
Wind Stability with Generator 40 mph (64.37 kph)
Weight (less generator) 316 lbs. (143.33 kg)
Lamp
Lamp Type Four 300W LED
Lamp Material Polycarbonite Spotlight
Lumens 152,000
Lamp Life 40,000 hours
Plug Type NEMA 5-15P
Mast
Number of Stages 4
Maximum Height 17 ft. (5.2 meters)
Mast (Raise) Manual Winch
Cart
Cart Type Steel, Zinc-Plated
Outriggers 2
Wheels Four 11.8-inch (300 mm) Puncture-Proof
Brake System Mechanical
Generator (See Specified Generator Manual)
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