Murphy Auto-Start/Stop Controller Cascade User manual

CSC-05195 page 1 of 2
MURPHY, the Murphy logo, Cascade, and SWICHGAGE(r) are registered and/or common law trademarks of Murphy Industries, Inc.
This document, including textual matter and illustrations, is copyright protected by Murphy Industries, Inc., with all rights reserved.
(c) 2004 Murphy Industries, Inc.
Description
The Cascade controller offers automatic start and stop
control with easy configuration for a broad number of
applications.
This auto-start controller is designed to fit any engine-
driven application requiring a simple and robust auto-
matic start and stop sequence. Pumps, Compressors,
Grinders, Power Units and Generators are just few of
the industrial applications for the controller.
The Cascade controller is fully compatible with all
major engine types. Whether you are running mechan-
ical or J1939 engines, the controller will work with
your application.
Here are some of the unique features of the Cascade
that only Murphy can offer at our competitive price.
● Durability: Encapsulated to protect it against dirt,
water and dust, along with a compression gasket
to fully seal it to the panel. Cascade is rated
NEMA4 and IP65.
● Low Battery Blackouts: Operates in total black-
out for a minimum of two seconds.
● Compatibility: Accept MPU, AC Frequency and
ECU speed signals and can operate with standard
and J1939 engines.
● Inputs and Outputs: The Cascade Inputs and
Outputs are ruggedly protected and fault tolerant.
● J1939 Ready: Works directly with Murphy’s
J1939-ready PowerView gages, just plug and go,
no sender is required.
Specifications
Power input: 9-35VDC continuous - operates during
total blackout for 2 seconds minimum.
Power consumption: Sleep Mode (Manual): 1mA
typical; Sleep Mode (Automatic): 4mA typical.
Running Mode (Manual): 20mA typical; Running
Mode (Automatic): 24mA typical.
Operating/Storage temperature: -40 to 85°C; (-40 to
185°F).
Humidity: 0-100%, non-condensing.
Housing: UV stabilized black polycarbonate and
epoxy encapsulation. Weather tight and includes
sealing gasket to keep moisture and debris out of
enclosure. Properly mounted controller will main-
tain NEMA4 / IP65 rating of enclosure.
Vibration: Rated to 6G.
Impact: Rated to 10G.
Inputs: Dedicated digital inputs for low oil pressure,
high engine temperature, remote start, DC charge
fail/Alternator fail. Two aux inputs are configurable
for multiple functions.
Outputs: 7 – 4 auxiliary, configurable (1A DC pro-
tected). 3 dedicated outputs for Crank, Fuel/ECU,
Alternator excitation.
Crank attempts: 3, 5, 10, Continuous.
Crank Rest: 5-60 seconds, adjustable.
Shutdown lockout time delay: 5, 10, 15, 20, 25, 30
seconds.
Crank disconnect speed setting: Field settable 0-9999
RPM (16-60Hz AC freq input).
Overspeed/underspeed trip point setting: ±5 to 50%
of nominal.
Speed sensing inputs: Magnetic pickup (5-120VAC
RMS / 0-10 kHz) & AC frequency (30-600VAC
RMS / 16-80 Hz).
CANbus interface: Directly reads engine speed, &
engine status data* from SAE-J1939 enabled
engines.
MODbus interface: In J1939 applications drives
PVA series analog gages.
*Engine status data limited to low oil pressure, high
engine temperature, “Wait to start” status, Warning &
Fault lamp information, and communication error.
CSC-05195
Revised 11-05
Catalog Section 40 & 75
Auto-Start/Stop Controller
Cascade
■
Durable encapsulated protection against dirt, water,
and dust – rated NEMA4 and IP65
■
Operates during low battery blackouts
■
Compatible with Electronic and Mechanical engines
– ECU, MPU, AC Frequency
■
J1939 Ready – Works directly with our
MurphyLink J1939 PowerView gages
LISTED
E236550
R
CUS

CSC-05195 page 2 of 2
How to Order the Cascade Controller
To Order specify: CD101
Shipping Weight: 1 lb. (453 g) approximately.
Shipping Dimensions: 5.1 x 6.7 x 1.6 inch (130 x 170 x 41 mm) approx.
Warranty
A limited warranty on materials and workmanship is given with this
FW Murphy product. A copy of the warranty may be viewed or printed by
going to www.fwmurphy.com/support/warranty.htm
Cascade Auto-Start Controller Dimensions
Cut Out Dimensions
Front View Back View
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Gasket
OPEN
1 2 3 4
6.57 in. (167 mm) 6.06 in. (154 mm)
5.63 in. (143 mm)
5.63 x 4.06 in. (143 x 103 mm).
4.49 in. (114 mm)
4.06 in. (103 mm)
5.00 in. (127 mm)
0.169 in. (4.3 mm)
diameter4 places
CASCADE
MAN AUTO OFF
ENGINE RUNNING
ECU STATUS
REMOTE START/CRANK REST
LOW OIL PRESSURE
HIGH ENGINE TEMPERATURE
OVERSPEED
UNDERSPEED
OVERCRANK/START FAIL
CHARGE FAIL
AUXILIARY1
AUXILIARY2
INDUSTRIAL PANEL DIVISION
P.O. Box 470248
Tulsa, Oklahoma 74147 USA
[phone] fax [phone]
e-mail [email protected]
MURPHY DE MEXICO, S.A. DE C.V.
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje
San Luis Potosí, S.L.P.; México 78384
[phone] fax [phone]
Villahermosa Office [phone]
e-mail [email protected]
www.murphymex.com.mx
FRANK W. MURPHY, LTD.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
[phone] fax [phone]
e-mail [email protected]
www.fwmurphy.co.uk
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
FW Murphy
P.O. Box 470248
Tulsa, Oklahoma 74147 USA
[phone] fax [phone]
e-mail [email protected]
www.fwmurphy.com Printed in U.S.A.