Murphy PowerCore TEC-10 User manual

00-02-0977
2018-02-23
Section 30
PowerCore®
Model TEC-10
Installation Manual
Products covered in this document comply with European Council electromagnetic
compatibility directive 2014/30/EU and electrical safety directive 2014/35/EU.

In order to consistently bring you the highest quality, full-featured products, we reserve the
right to change our specifications and designs at any time. The latest version of this
manual can be found at enovationcontrols.com.
BEFORE BEGINNING INSTALLATION OF THIS MURPHY
PRODUCT:
•Read and follow all installation instructions.
•Visually inspect this product before installation for
any damage during shipping.
•Disconnect all electrical power to the machine.
Failure to do this before welding can result in
damage to the panel and/or its components.
•It is your responsibility to have a qualified
technician install the unit and make sure the
installation conforms to local codes including, but
not limited to, double insulation and fire
containment.
•Observe all Warnings and Cautions in each
section of these instructions.
•The TEC-10 is designed for use in industrial
environments for monitoring and control which
include engine driven pumps, compressors,
grinders, chippers and rock crushers. Potential
difficulties may exist when ensuring
electromagnetic compatibility in other
environments due to conducted as well as
radiated disturbances.
Contact Enovation Controls Technical Service if you
have any questions or concerns at: [phone].
IMPORTANT! Improper use and operation of electronic
products can be dangerous. It is required that point-of-
operation guarding devices be installed and maintained.
All such devices must meet OSHA and ANSI Machine
safety standards. The manufacturer shall not accept
any responsibility for installation, application or safety of
systems.

Table of Contents
Operations Manual Location................................................. 2
Hardware Installation ............................................................. 2
Inspecting Package Contents....................................... 2
Tools Needed ............................................................... 2
Installation .................................................................... 3
Dimensions for Installation ................................................... 4
PIN Specifications................................................................... 6
Accessories ............................................................................. 7
Specifications.......................................................................... 8
Interface ....................................................................... 8
Power Supply ............................................................... 8
Inputs (9) ...................................................................... 8
Outputs (8).................................................................... 8
Communications........................................................... 8
Mating Connectors ....................................................... 8
Physical / Environmental .............................................. 8

Section 30 00-02-0977
2018-02-23 - 1-
The TEC-10 can be set as an AutoStart Controller.
Please be cognizant at all times of hands and other
objects that are in close proximity to the machine(s)
being controlled as they may commence operation
suddenly and without warning.
LENS CLEANING PROCEDURES
The lens on the TEC-10 is composed of Polycarbonate
materials. Use only mild soap and water to clean the
lens/display window. Evidence of improper cleaning
techniques or chemicals includes cracks, smear marks,
scratches, or fogged/hazy lenses.

Section 30 00-02-0977
2018-02-23 - 2-
Operations Manual Location
After installation, please review the TEC-10 Operations Manual
prior to placing the controller into service. In order to access the
TEC-10 Operation Manual, please visit:
support.enovationcontrols.com
Then search for TEC-10. Download the latest manual by clicking
the link under the Manuals section of the page.
Hardware Installation
Inspecting Package Contents
Before attempting to install the product, it is recommended that
you ensure all parts are accounted for and inspect each item for
damage (which sometimes occurs during shipping). The items
included in the box are:
TEC-10 Controller kit – P/N 40-70-0495 includes:
•TEC-10 Control Panel
•Mounting Kit:
o4 Shockmount Isolators
o4 ¼ x 20 Hex Keps Nuts
•TEC-10 Installation Manual – P/N 00-02-0977
Tools Needed
Use a 9/32 or 7.5mm drill bit to make the approximately sized
0.28125” or 7.5mm mounting holes.
Use a 7/16” or 11mm torque wrench for shockmount nut
installation.

Section 30 00-02-0977
2018-02-23 - 3-
Installation
Preparing the Enclosed Panel
Determine the location of the TEC-10 Panel on the customer-
supplied mounting bracket or plate. The suitability of the location
is subject to investigation by the local authority having jurisdiction
at the time of the installation.
Recommended torque for tightening both the shockmounts into
the panel and the nuts on the shockmounts is 78 inch-pounds or
8.8 Nm (Newton Meters). Although thread lock is not required,
only blue polycarbonate compatible thread lock should be used
for the TEC-10 mounting screws.

Section 30 00-02-0977
2018-02-23 - 4-
Dimensions for Installation
Front Inches
[mm]
Side View

Section 30 00-02-0977
2018-02-23 - 5-
Back View

Section 30 00-02-0977
2018-02-23 - 6-
PIN Specifications
PIN
21 Pin Connector (A)
PIN
31 Pin Connector (B)
A
Unavailable
1
Unavailable
B
Battery (positive)
2
Unavailable
C
Unavailable
3
Unavailable
D
Relay 1, +DC (10A), Default Setting: Crank
4
Unavailable
E
Battery (negative)
5
Unavailable
F
J1939 CAN Shield
6
Unavailable
G
Relay 2, +DC (10A), Default Setting: ECU
Enable
7
Unavailable
H
Unavailable
8
Unavailable
J
Alternator Excite Output, +DC (1A)
9
Analog Input 3, Default Setting: Not Used
K
Unavailable
10
Unavailable
L
Unavailable
11
Unavailable
M
Unavailable
12
Unavailable
N
Unavailable
13
Digital Output 1, +DC, (1A), Default Setting: Not in
Auto)
P
Unavailable
14
Digital Input 3, Default Setting: Dual Contact Stop,
B-
R
Digital Output 3, -DC, (1A), Default Setting:
Throttle Decrease)
15
Unavailable
S
Digital Output 4, -DC, (1A), Default Setting:
Throttle Increase
16
Unavailable
T
Frequency Input
17
Relay 3 Common (RLY 3 Defaulted to Not Used)
10A Max
U
J1939 CAN Low (includes terminating resistor,
Default to ON)
18
Relay 3 NC (RLY 3 Defaulted to Not Used) 10A
Max
V
J1939 CAN High, (includes terminating
resistor, Default to ON)
19
Relay 3 NO (RLY 3 Defaulted to Not Used) 10A
Max
W
Analog Input 2, Default Setting: Not Used
20
Digital Input 5, Default Setting: Low Lube Oil Level
B-
X
Analog Input 1, Default Setting: Not Used
21
Digital Input 1, Default Setting: Not Used
NOTE: Wiring of this device must
meet all applicable electrical codes.
22
Unavailable
23
Digital Input 2, Default Setting: Dual Contact Start,
B-
24
Digital Output 2, +DC, (1A), Default Setting: Engine
Running)
25
Unavailable
26
Battery (negative)
27
Unavailable
28
Unavailable
29
Digital Input 4, Default Setting: Low Coolant Level,
B-
30
RS485 (positive)
31
RS485 (negative)

Section 30 00-02-0977
2018-02-23 - 7-
Accessories
Part
Number
Description
40000602
Engine Harness, 21 Position Connector 10’ Whip
Harness (3m approx.)
40000603
I/O Harness, 31 Position Connector 10’ Whip
Harness (3m approx.)
40000479
Deutsch Connector Kit, 21-pin and 31-pin, Panel
Connector Kit
40000531
Deutsch Connector Kit, 21-pin, Panel Connector
Kit, Engine Only
78700046
Deutsch Connector Kit, 31-pin, Panel Connector
Kit, I/O Only
40051073
Replacement Fuse Door
40051143
Replacement Fuse Door Pad
40000601
Replacement Shock Mount Kit
40000636
Replacement Key Set
40000625
TEC-10 Programming Kit

Section 30 00-02-0977
2018-02-23 - 8-
Specifications
Interface
Display:
Monochrome HR-TFT with backlight
2.7” / 68 mm, WQVGA (400 x 240 pixels)
Languages: English, Spanish, German, French, Italian
(3) LEDs: Green (mode), Yellow (warning) and Red (shutdown)
Operator Controls:
(11) Raised silicone keypads, tactile feedback
(1) Rotary key switch, power on/off
(1) Push switch (red), engine stop
Power Supply
Operating Voltage: 8-32 VDC, reverse battery polarity and load-dump protected
Cranking Power Holdup: 0 VDC up to 50mS (also good for brownout / blackout
instances)
Current Consumption:
Power on in stopped state; 117 mA at 12 VDC.
Power on in standby mode; 52 mA at 12 VDC
Inputs (9)
(5) Digital: configurable (active on High, Low, Open)
(3) Analog: configurable (4-20 mA, 0-5V, resistive or digital ground)
(1) Frequency: supporting:
Magnetic Pickup (30 Hz – 10 kHz, 2.0 VAC – 120 VAC) and
Engine Alternator (30 Hz – 10 kHz, 4.5 VRMS – 90 VRMS)
Outputs (8)
(2) Relay: switched +DC, 10A
(1) Relay: Form C (dry / volt-free), 10A
(2) Low-side FET: (-DC), 1A
(2) High-side FET: (+DC), 1A
(1) Dedicated Alternator Excitation: +DC, 1A
Communications
(1) CAN: J1939
(1) RS485: Modbus RTU
Mating Connectors
21 Position, Deutsch HDP26-24-21SE
31 Position, Deutsch HDP26-24-31SE
Physical / Environmental
Enclosure material: Polycarbonate
Dimensions (WxHxD): 9.59 x 7.34 x 5.20 in. (243.48 x 186.5 x 132.23 mm)
Weight: 4 lbs (1.8 kg)
IP Rating: IP67
Operating and Storage Temperature: -40° to +85° C (-40° to 185° F)
Vibration: 7.86 Grms (5-2000 Hz), 3-axes random
Shock: ±50G, 3-axes