Murska 1400S2X2 User manual

Murska 1400S2X2 / 2000S2X2
Operator`s Manual
V. 7/08
Machine Nr.
Roller Cassette Nr.
Date of Purchase

1

2
INDEX
INDEX................................................................................................................................................................ 2
EC DECLARATION OF CONFORMITY FOR MACHINERY............................................................................ 3
WARRANTY...................................................................................................................................................... 3
PRODUCT IDENTIFICATION........................................................................................................................... 4
CONTROLS & FEATURES............................................................................................................................... 5
ACID PUMP PDH-10......................................................................................................................................... 7
INTRODUCTION............................................................................................................................................... 8
GENERAL SAFETY.......................................................................................................................................... 9
OPERATING INSTRUCTIONS ....................................................................................................................... 11
CHECK-LIST................................................................................................................................................... 12
ROLLER CHECKING AND ADJUSTMENT................................................................................................... 14
ROLLER ADJUSTMENT ............................................................................................................................... 16
ROLLER ADJUSTMENT DURING CRIMPING.............................................................................................. 18
STARTING UP ................................................................................................................................................ 19
CLOSING DOWN............................................................................................................................................ 21
FAULT FINDING ............................................................................................................................................. 22
DAILY MAINTENANCE .................................................................................................................................. 24
END-OF-SEASON MAINTENANCE............................................................................................................... 25
HYDRAULIC ELEVATOR ANGLE ADJUSTMENT ....................................................................................... 26
TOWING BAR ADJUSTMENT ....................................................................................................................... 26
CRIMPING GRADE CHECKING .................................................................................................................... 27
PTO-SHAFTS.................................................................................................................................................. 28
PULLEY ASSEMBLY AND REMOVAL.......................................................................................................... 29
TIGHTENING TORQUE OF BOLTS............................................................................................................... 30
SUSPENSION ................................................................................................................................................. 30
BRAKES, WHEELS........................................................................................................................................ 31
EXTRA HOPPER ............................................................................................................................................ 32
NOTES............................................................................................................................................................. 33
SPARE PART CATALOGUE.......................................................................................................................... 34

3
EC DECLARATION OF CONFORMITY FOR MACHINERY
The CE Mark is on the Machine Identification Label
EC Declaration of Conformity for
Machinery
(Directive 89/392/EEC, Annex II, sub. A; en)
Manufacturer:
Aimo Kortteen Konepaja Oy
Pohjolantie 2
FI-84100 Ylivieska
Finland
Herewith declares that
Murska 1400 / 2000 S2x2
is in conformity with the provisions of the Machine Directive
(Directive 89/392/EEC), as amended, and with national
implementing legislation.
Aimo Korte
Managing Director
WARRANTY
Warranty
Aimo Kortteen Konepaja Oy warrants its products to be in conformance to written specifications and to be
free from defects in workmanship.
The warranty shall not apply to failure or deficiency which has been caused by misuse, neglect, improper
assembly, or unauthorised repair or modification.
Rapid wearing may occur in the rollers if not correctly adjusted.
Please pay particular attention to adjusting them correctly.
Other conditions according to
ORGALIME S 92
Thanks to continuous product development the manufacturer can introduce improvements to the machine.
This does not mean that a machine produced prior to the date of introduction of such improvement, would be
modified by the manufacturer free of charge.

4
PRODUCT IDENTIFICATION
CE-marking
Date of manufacture
Model
ID-number
CE -marking

5
CONTROLS & FEATURES
Hydraulic Rams & Springs
for Roller Tensioning
Scraper knives, adjustments
Feeding door controls
Guard magnets
Taper lock drive pulleys (6pcs)
Feeder drive belt
Feeder belt tensioner

6
Elevator hat adjustment
Tractor brake hose.
Elevator adjusting hose.
Toolbox
Support leg

7
ACID PUMP PDH-10 (ACCESSORY)
Acid nozzles
fitting plate. The minimum
2,5 bar pressure is needed
to work properly.
PDH-10 pump-unit
Filter
Flow control
PDH-10 pump-unit

8
INTRODUCTION
Korte Roller Mill
-model 1400 S2x2
-model 2000 S2x2
Purpose:
The machine can be used for crimping high moisture grains and for rolling dry grains.
Made in Finland, EU.
Technical Data 1400 S2x2 2000 S2x2
Crimping capacity, max. 30 tonnes/h 40 tonnes/h
Power demand 75 kW 95 kW
Hopper capacity 1500 (+ 5000) litres 1500 (+ 5000) litres
Lifting height of elevator 330 cm 330 cm
Length 235 cm 260 cm
Width 235 cm 260 cm
Height without elevator 180 cm 180 cm
Weight 2450 kg 2950 kg
Rotation rate (PTO) 350 - 540 rpm 350 - 540 rpm
Rollers 4 pc 4 pc
Fluted and spring loaded + +
Gear drive + +
Width 700 mm 1000 mm
Diameter 300 mm 300 mm
Weight 160 kg each 190 kg each
Equipment (supplemental)
Ensilage applicator device + +
Maize rollers + +
Elevator extension 1 m and 2 m 1 m and 2 m

9
GENERAL SAFETY
1. While operating, the machine must be on
a solid base.
2. The machine should not be moved when
the grain hopper is full or during filling.
Ensure before using that the hopper is
empty.
3. It is recommended that safety goggles are
used while operating the machine.
4. Keep hands, clothing, tools etc. away
from the hopper.
5. Do not stand on the PTO shaft or
linkage or between the tractor and the
machine.
6. Nobody should enter the tractor cabin
while operating the machine, especially
when making adjustments. Pay attention
to children`s appearance!
7. Maintenance and repairs / adjustments
should be carried out when the machine is
not operating. Tractor engine must be
stopped and the PTO shaft out of gear.
8. If a liquid applicator is used, full
protective clothing should be worn in
accordance with the additive
manufacturer`s safety instructions.
9. A protective mask should be worn
under dusty conditions (dry grain rolling).