Murska 700HD User manual

Murska 700-1000HD
Manual
Frame
Cassette
Bagger
Version 1.0
13.6.2014
No:
No:
No:

2
TABLE OF CONTENTS
DECLARATION OF CONFORMITY................................................................................................... 3
WARRANTY.......................................................................................................................................... 3
DESCRIPTION....................................................................................................................................... 4
TECHNICAL INFORMATION.............................................................................................................. 6
Safety instructions................................................................................................................................... 7
START-UP............................................................................................................................................ 10
Start-up after delivery ................................................................................................................... 10
Connecting to the tractor............................................................................................................... 10
PTO shaft ...................................................................................................................................... 11
Installing the elevator.................................................................................................................... 12
INSTRUCTIONS FOR USE................................................................................................................. 14
Routine checks before use............................................................................................................. 15
Basic roller adjustments................................................................................................................ 16
Start-up, starting crimping and use ............................................................................................... 20
Ending crimping............................................................................................................................ 21
Brakes............................................................................................................................................ 22
MAINTENANCE.................................................................................................................................. 23
Daily maintenance......................................................................................................................... 23
After the season............................................................................................................................. 24
Lubrication.................................................................................................................................... 24
Maintenance chart......................................................................................................................... 25
INSTRUCTIONS.................................................................................................................................. 26
Changing the roller cassette .......................................................................................................... 26
Screw torque.................................................................................................................................. 31
Pulley assembly............................................................................................................................. 31
POSSIBLE DISRUPTIONS.................................................................................................................. 33
USING THE BAGGER 700-1000HD................................................................................................... 35
NOTES.................................................................................................................................................. 40

3
DECLARATION OF CONFORMITY
WARRANTY
EC declaration of conformity for machinery
(Machinery Directive 2006/42/EY, Appendix II A)
Manufacturer: Aimo Kortteen Konepaja Oy
Address: Pohjolantie 2, P.O. Box 161, FI-84101 YLIVIESKA, Finland
Name and address of the person authorised to compile the technical file:
Name: Aimo Korte Address: P.O. Box 161, FI-84101 YLIVIESKA,
Finland
hereby declares that
Murska ________________________ -crimper
Serial number: …………………………..
Bagger: ……………….
is in conformity with the relevant provisions of the Machine Directive
2006/42/EY
Place, Date: Ylivieska 20.12.2013
Allekirjoitus:
Aimo Korte
Warranty policy
We grant the product a one-year guarantee.
Any raw material or manufacturing defect appearing during the guarantee
period will be repaired by our maintenance service or the product will be
replaced with a new, equivalent product. A repaired or new product will be
delivered at our expense to the same address as the original product.
The buyer is responsible for returning the defective product to us immediately
at his or her expense.
The guarantee shall not cover normal wear and tear or damage caused by
stones, pieces of metal or other foreign objects.
Other demands for compensation, e.g. due to consequential loss or interruption
of production, shall not be accepted.
Other conditions in accordance with NL 92.

4
DESCRIPTION
Purpose of use:
Storing of crimped harvest-moist feed grains, crimping and grinding of dry and acified grain,
peas, beans etc. for feed.
Manufactured in Finland (EU)
Serial number plate
Serial number
Model
Manufacturing date
Serial number plate for
roller cassette
Serial number plate for
crimper frame

5
Reference Numbers:
1.......Handle for feeding door
2.......Flange nut
3.......Roller adjustment bolt
4.......Elevator guard bolt
5.......Hand pump and jack
6.......Jack spring
7.......Roller clearance adjustment crank
8.......Handle for adjustment shaft
9.......Scraper knife bar
10.....Scraper knife spring
11.....Cut-off plate
12.... Elevator maintenance door
13.... Flow meter
14.... Elevator top hat
15.... Elevator chain adjuster
16.... Feeder shaft V-belt
17.... Elevator V-belt

6
TECHNICAL INFORMATION
Machine Murska 700HD Murska 1000HD
Crimping capacity 7000-10 000 kg/h 10000-15000 kg/h
Power demand (750rpm) 20-50 KW 30-65 KW
Hopper capacity 380 liters 330 liters
Elevator lifting height 3300 mm 3300 mm
Length (elevator model) 1450 mm 1800 mm
Length (bagger model) 5350 mm 5350 mm
Width (elevator model) 1150 mm 11150 mm
Width (bagger model) 2190 mm 2190 mm
Height (to the edge of hopper) 1300 mm 1300 mm
Height (bagger model) 1970 mm 1970 mm
Weight (elevator model) 990 kg 1260 kg
Weight (bagger model) 1990 kg 2260 kg
Roller rotation rate 300-540 rpm 300-540 rpm
Rolleres
Spot-fluted, hardened + +
Spring-loaded + +
Both rollers drive + +
Roller length 700 mm 1000 mm
Diameter 300 mm 300 mm
Extra accessories
Additional container, galvanized 2500 liters 3500 liters
Acid applicator, flow meter + +
Universal-rollers (peas, beans, maize) + +
Elevator extention 0,5 m, 0,8m ja 1 m 0,5 m, 0,8 m ja 1m
Electric motor usage, adapter kit + +

7
Safety instructions
2. Do not move the mill during use,
when the hopper is full or when the
hopper is being filled. Make sure
that the hopper is empty before
driving.
3. It is recommended to wear type-
approved safety glasses during
crimping.
4. Keep your hands, clothes, tools
etc. out of the hopper.
5. Do not stand on the PTO shaft
or between the tractor and the
machine.
6. It is dangerous to have children
in the tractor cab or near the mill
when it is being used.
7. The mill must be on the ground,
PTO shaft must be disconnected
and the tractor motor must be
switched off during cleaning and
adjusting.
8. If using preservatives, follow all
safety instructions by the
manufacturer of the preservative.
9. In dusty conditions, use a type-
approved respiratory protection.
1. Always keep the grinder on the
ground or on a steady surface
during use. All guards must be
installed correctly.
Read the instruction manual
carefully before operating the
device. Follow all safety and
other instructions during
operation.
Check the instruction manual for
the proper maintenance procedure.
Do not operate the machine with
roller clearance less than 0.3 mm.
A smaller clearance makes the
rollers wear sooner and may cause
damage to the rollers.
Noise levels during crimping
may be 98-116dB. Use type-
approved ear protectors that
protect from noise above 100dB!
Anyone spending an extended
period of time near the mill must
also protect their hearing.

8
V-belts and pulleys –hand
or arm may become
entangled.
Never open or remove the
guards when the motor is
running.
Never reach or climb into the
hopper when the motor is
running.
Location of manual.
Keep your body far off the
universal shaft.
Turning cogwheels –arm may
become entangled.
Lubrication point.

9
…Safety instructions
Grain container: moving parts, danger of entanglement
Never climb into the grain container when the crimper is running!
Check the tightness of fastener bolts regularly.
Never put tools, clothes or your hand into the grain container.
Connecting to the tractor
The maximum allowed towing speed is 40km/h
Preservatives
When using preservatives, use appropriate safety equipment and follow all
safety and other instructions by the manufacturer.
Make sure that all guards are correctly placed and installed before start-
up!

10
START-UP
Read the instruction manual carefully before using the device.
Start-up after delivery
1) Attach the pole to the frame (Bagger model)
2) Attach the brake cables and connect the power plug (Bagger model)
3) Bleed the brakes if necessary
4) Assemble the additional hopper and mount it
5) Install the bagger and light bar if necessary (bagger model)
6) Install the elevator if necessary (elevator model)
7) Make sure that the elevator does not touch the additional container. Move the
additional container if necessary.
8) Make sure that the hopper, feeder, roller cassette, auger or any other part of the device
does not contain any foreign objects.
Connecting to the tractor
Murska 700-1000HD bagger models are designed to be connected to the tractor trailer
connector. Murska 700-1000HD elevator models are connected to the three-point hitch of the
tractor.
The recommended tractor output rotation speed for Murska 700-1000HD crimper is ca. 300-
540rpm.
The acidifier pump requires a 12V voltage.