MUTOH ValueCut VC-600 User manual

Rev No. V5a 2015 Jan
USER MANUAL
Sign Cutting Plotter
Read This Manual Before Using The Plotter.
VC-600
VC-1300
VC-1800

Trademark Mentioned in this Manual
MUTOH, ValueCut, VC-600, VC-1300, VC-1800, ValueJet are registered trademarks or
product names of MUTOH INDUSTRIES LTD.
Other company and product names may be registered trademarks or product names.
Caution
No part of this product or publication may be reproduced, copied, or transmitted in any
form or by any means, except for personal use, without the permission of MUTOH
INDUSTRIES LTD.
The product and the contents of this publication may be changed without prior notification.
MUTOH INDUSTRIES LTD. has made the best efforts to keep this publication free from
error, but if you find any uncertainties or misprints, please call us or the shop where you
bought this equipment.
MUTOH INDUSTRIES LTD. shall not be liable for any damages or troubles resulting from
the use of this equipment or this manual.

ValueCut USER MANUAL Important Information
Important Information
Thank you for purchasing the ValueCut Cutting Plotter.
Before you use the cutting plotter, please make sure that you have read
the safety precautions and instructions below.
Caution
!
SAFETY PRECAUTION
For safety concern, please always hold the cutter firmly from the bottom while
moving it. Do not move the cutter by clasping the depression area on both sides.
Do not place your hand close to the tool carriage to prevent your fingers from
being clamped during the operation of the cutting plotter.
O (Correct) X (Incorrect)
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Important Information ValueCut USER MANUAL
Hazardous moving parts keep fingers and other body parts away!
Do not shake or drop the blade holder, a blade tip can fly out.
During an operation, do not touch any of the moving parts of this machine (such
as the carriage). Also be careful to make sure that clothing and hair do not get
caught.
Always connect the power cable to a grounded outlet.
Always use the accessory power cable which is provided. Do not wire the power
cable so that it becomes bent or caught between objects.
Do not connect the power cable to branching outlet to which other machines are
also connected, or use an extension cable. There is danger of overheating and of
mis-operation of the machine.
Keep the tools away from children where they can reach.
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ValueCut USER MANUAL Important Information
Operation precaution
Always put the pinch rollers within the white marks.
Note:
Never press the top release grip (the release grip is fully pressed when a
clip sound is heard) and pull the bottom release grip at the same time as the
pictures shown below. This will prevent you from disabling the pinch roller as
the stop bar will not reach the correct position and therefore will not be
functioning.
Pull up bottom to release grip
Disable
Press down
O (Correct)
Stop bar
Push
X (Incorrect)
Enable
Press down
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Table of Contents ValueCut USER MANUAL
Table of Contents
1General Information............................................9
1.1 Introduction...............................................................................................................9
1.2 Package Items...........................................................................................................9
1.3 Production Features...............................................................................................11
1.4 Appearance of ValueCut.........................................................................................12
1.4.1 The Front View.......................................................................................................................12
1.4.2 The Back Vuew ......................................................................................................................13
1.4.3 The Whole View of ValueCut..................................................................................................13
1.4.4 The Left Side View .................................................................................................................14
1.4.5 The Right Side View...............................................................................................................14
2Installatopn........................................................15
2.1 Precaution...............................................................................................................15
2.2 Stand & Flexible Media Support System (VC-1300/1800)....................................16
2.3 Desktop Flexible Media Support System (VC-600)..............................................22
2.4 Instruction of Damper Roller .................................................................................24
2.5 Installation of Media Basket System.....................................................................25
2.6 Cutting Pad Installation..........................................................................................28
2.7 Blade Installation....................................................................................................30
2.8 Automatic Blade Length Detection .......................................................................32
2.9 Cable Connection ...................................................................................................34
3The Control Panel.............................................35
3.1 The LCD Panel ........................................................................................................35
3.2 Menu in On-line mode ............................................................................................36
3.3 Menu in Off-line Mode ............................................................................................37
3.4 Menu Items..............................................................................................................39
4Operation...........................................................43
4.1 Media Loading.........................................................................................................43
4.1.1 Loading the Sheet Media .......................................................................................................43
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ValueCut USER MANUAL Table of Contents
4.1.2 Loading the Roll Media...........................................................................................................45
4.2 Tracking Performance............................................................................................48
4.3 Cutting Force and Offset Adjustment ...................................................................49
4.4 How to Cut 3mm Letters ........................................................................................50
4.5 How to Make A Long Plot.......................................................................................50
4.6 When Completing the Cutting Job........................................................................51
5Automatic Aligning System II ..........................52
5.1 Introduction.............................................................................................................52
5.2 AAS Calibrating the System ..................................................................................53
5.2.1 Media Calibration ...................................................................................................................53
5.2.2 AAS Calibration......................................................................................................................53
5.2.3 AAS II on ValueCut.................................................................................................................54
5.3 Printer Test..............................................................................................................56
5.4 Registration Mark Offset Range............................................................................58
5.5 Contour Cutting ......................................................................................................58
5.6 Tips for AAS............................................................................................................60
6Maintenance......................................................61
6.1 Cleaning the Cutting Plotter ..................................................................................61
6.2 Cleaning the Grid Drum .........................................................................................62
6.3 Cleaning the Pinch Rollers ....................................................................................62
7Trouble Shooting ..............................................63
7.1 Non-operation Problems........................................................................................63
7.2 Operational Problems ............................................................................................64
7.2.1 LCM Error Messages .............................................................................................................64
7.2.2 Other operational problems....................................................................................................65
7.3 Cutting Plotter/Computer Communication Problems..........................................67
7.4 Software Problems .................................................................................................68
7.5 Cutting Quality Problems.......................................................................................69
8FlexiSTARTER Quick Start Guide....................70
8.1 Introduction.............................................................................................................70
8.2 Install of the FlexiSTARTER...................................................................................70
8.3 Start up of the FlexiSTARTER................................................................................71
8.4 Add Device by Using the Production Manager ....................................................72
8.5 Initial Settings of the Production Manager...........................................................73
8.5.1 Change to the setting of leaving job that finishes running ......................................................73
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Table of Contents ValueCut USER MANUAL
8.5.2 Change unit of measures used in the Production Manager....................................................74
8.6 Basic Settings.........................................................................................................75
8.6.1 Overview of the FlexiSTARTER screen..................................................................................75
8.6.2 Standard Toolbar....................................................................................................................76
8.6.3 Main Toolbar...........................................................................................................................77
8.7 Create the Character ..............................................................................................78
8.7.1 Cut/Plot Window.....................................................................................................................79
8.8 Cut the Character....................................................................................................80
8.9 Create Date of the Contour Cut Line.....................................................................82
8.9.1 Procedure of the cut contour..................................................................................................82
8.9.2 Read in the data of the Adobe Illustrator ................................................................................82
8.9.3 Create data of the contour cut line .........................................................................................83
8.9.4 Cut contour mark....................................................................................................................84
8.9.5 Create a cut contour mark......................................................................................................85
8.10 Cut Contour...........................................................................................................86
8.10.1 Image Print...........................................................................................................................86
8.10.2 Cut contour window..............................................................................................................86
8.10.3 Cut Contour..........................................................................................................................87
8.11 Feature List............................................................................................................88
8.12 Troubleshooting....................................................................................................90
8.12.1 Can not send the data from FlexiSTARTER.........................................................................90
8.12.2 How to change the pen up speed.........................................................................................90
9Appendix ...........................................................91
9.1 ValueCut Specification...........................................................................................91
9.2 Blade Specification.................................................................................................92
9.3 About the Tool.........................................................................................................93
9.4 Consumable and Optional Item List......................................................................94
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ValueCut USER MANUAL General Information
1 General Information
1.1 Introduction
ValueCut series cutting plotters have been designed to produce computer-generated images or perform
contour cutting on sheets or rolls of vinyl media.
This manual covers the following models of ValueCut series cutting plotters:
‧VC-600 for media width: 50mm(1.97”) ~ 770mm(30.3”)
‧VC-1300 for media width: 50mm(1.97”) ~ 1594mm(62.7”)
‧VC-1800 for media width: 300mm(11.8”) ~ 1900mm(74.8”)
1.2 Package Items
The package of the ValueCut model contents the items listed below, please check carefully.
If you find any item missing, please consult your local dealer for further assistance.
S
St ta an nd da ar rd d I It te em m Q Qu ua an nt ti it ty y
1. Cutting Plotter Main unit 1
2. Stand Set ( for VC-1300/1800 only )(Optional for VC-600)
2 piece of T-shape stand
1 piece of stand beam
18 pieces of M6 screws
1 piece of M5 L-shape hexagon screw driver
1 piece of Installation Guide for Stand Set
1
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General Information ValueCut USER MANUAL
3. Flexible Media Support System Package
Items VC-1300/1800 Only VC-600
1 set of Roll Media Flange (2 pieces) V V
1 set of Roll Holder (2 pieces) V V
1 set of Roll Holder Guide Bushes (4 pieces) V V
1 set of Roll Holder Support (2 pieces) V V
1 piece of M6 L-shape hexagon screw driver V V
1 piece of Installation Guide for Roll Holder V
1 piece of M5 L-shape hexagon screw driver V
1 set of Desktop Support Brackets (2 pieces) V
4 pieces of Plastic Foot V
4 pieces of M4 screws V
12 pieces of M6 screws V
1 piece of M4 L-shape hexagon screw driver V
1
4.Media Basket (VC-1300/1800 only) (VC-600 : opt.)
2 pieces of Basket Arm
2 pieces of Basket Rod
1 piece of Basket
4 pieces of Basket Screw
2 pieces of Fixtures (for Basket Arms)
8 pieces of M3 screws
1 piece of 2mm L-shape hexagon screw driver
1
5. Accessories
1 piece of User’s Compact Disk
1 piece of data cable (RS-232C 3m)
1 piece of data cable (USB cable 3m)
1 set of Blade Holder Assembly (Installed in tool carriage of the cutting plotter)
1 piece of Blade (45° with Red Cap/ Installed in Blade Holder)
1 piece of Safe Blade
1 piece of Cutting Pad for Vinyl cutting
1 piece of Tweezers
1 Oily ball-point pen
1
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ValueCut USER MANUAL General Information
1.3 Production Features
The following are the main features of the ValueCut series cutting plotters:
‧Tri-port connectivity provides you with greater flexibility
‧Up to 600-gram cutting force
‧Up to 60-inch/per second cutting speed
‧Guaranty 10-meter tracking
‧User friendly, multi-language control panel
‧Ingenious media basket (optional item)
‧Enhanced Automatic Aligning System for automatic contour cutting
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General Information ValueCut USER MANUAL
1.4 Appearance of ValueCut
1.4.1 The Front View
Figure 1-1
Grid Drums – move the
media back and forth
during operation.
Tool Carriage – performs the
cutting with the installed blade and
pen with AAS module.
Slicer Groove –slice off the
extra media easily along this
groove.
Platen – provides the surface
for holding and supporting
media while performing cutting.
Alignment Rulers –media
can be aligned with the clear
guide line marks.
Cutting Pad –provides the
protection of blade when the
blade is cutting.
Control panel – consists of 14
control keys and 1 LED and 1 LCM
showing messages and menus.
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ValueCut USER MANUAL General Information
1.4.2 The Back Vuew
1.4.3 The Whole View of ValueCut
Figure 1-2
Figure 1-3
Pinch Rollers –
hold the media during cutting.
Lever –
raises or lowers the pinch
rollers.
Roll Holder – holds and
supplies the roll media for
cutting.
Roll Holder Guide
Bushes –serve to keep
the roll media in place
when media is pulled
from the roll.
T-Stand –supports the cutting
plotter body.
Roll Holder Support –
supports roll holders.
Stand Beam – stabilizes the
body.
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General Information ValueCut USER MANUAL
1.4.4 The Left Side View
1.4.5 The Right Side View
Figure 1-4
Figure 1-5
Power Switch – On when switches to [I]; Off to
Circuit Breaker – 3 Amp.
AC Power Connector – used to insert the AC power
Serial Interface Connector (RS232C) – used
to connect the cutting plotter to a computer
through a serial interface cable.
USB Connector – used to connect the cutting
plotter to a computer through a USB cable.
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ValueCut USER MANUAL Installation
2 Installatopn
2.1 Precaution
Please read the following information carefully before you start installation.
Note:
1.
Make sure the power switch is off before installing the cutting plotter.
Carefully handle the cutter to prevent any injuries.
2. Choosing a proper place before setting up the cutting plotter
Before installing your cutting plotter, select a suitable location,
which meets the
following conditions.
The machine can be approached easily from any direction.
Keep enough space for the machine, accessories and supplies.
Keep the working area stable, avoiding sever vibration.
Keep the temperature between 15 and 30
℃
(60-86oF) in the workshop.
The relative humidity of the working environment should be between 25% to 75%.
Protecting the machine from dust and strong air current.
Preventing the machine from direct sunlight or extremely bright lighting.
3. Connecting the Power Supply
Check the plug of the power cord to see if it matches with the wall outlet. If not, please
contact your dealer.
Insert the plug (male) into a grounded power outlet.
Insert the other end (female) of power cord into the AC connector of cutting plotter.
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Installation ValueCut USER MANUAL
2.2 Stand & Flexible Media Support System (VC-1300/1800)
Step 1
Please examine supplied items in the accessory box of stand carton:
2 pieces of base beams
2 pieces of side beams
1 piece of stand beam
20 pieces of M6 screws
1 piece of M5 L-shape hexagon screw driver
1 piece of Installation Guide for Stand Set
Step 2
Remove the plotter body and the accessories from the shipped carton.
Assemble the base beam to the side beam with 2 screws to form a T-shape stand.
Please pay attention to the direction of the base beam (the wheel on the front end of the beam comes
with a break while the rear one is on its own).
Figure 2-1
Figure 2-2 Figure 2-3
Front
Rear
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ValueCut USER MANUAL Installation
Step 3
Place the stand beam upright on the T-stand and follow number (1) (2)to assemble. (See Figure
2-4 & 2-5)
Step 4
Position the stand beam perpendicularly to part (1)and put the screws into the holes and tighten them as
Figure 2-5. Then the complete picture of stand will be like Figure 2-4.
(1) T-Stand
(2) Stand beam
Figure 2-4
Figure 2-5
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Installation ValueCut USER MANUAL
Step 5
Remove the cutting plotter from the carton. Position your stand under the plotter, and then insert the
screws into the holes on plotter’s bottom and tighten them up as shown in Figure 2-6.
を
Screw(M6)
Figure 2-6
Note: The cutting plotter needs to be assembled by at least two people.
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ValueCut USER MANUAL Installation
Step 6
Insert the roll holder support with the screws into the holes of the stand, and then tighten them up as
shown in Figure 2-7. You could decide roll holder support’s position by inserting into different holes.
Step 7
Place roll holder 1 into the holes in the roll holder support. (Figure 2-8)
Roll holder support
Roll holder 1
Figure
2-8
Roll holder support
3 screws
Roll holder 2
Figure 2-7
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Installation ValueCut USER MANUAL
Step 8
Turn the screw counter-clockwisely for around three times after unpacking roll holder 2 (Figure 2-9).
Step 9
Insert the end of the roll holder without the damper into the left roll holder support and then insert the end
of the roll holder with the damper into the right roll holder support. Ensure the white protrusion is wedged
in the groove (Figure 2-10).
Figure 2-9
Figure 2-10
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