Nakanishi AL-H1206 User manual
取扱説明書/ OPERATION MANUAL
日本語：P1 - P9 / English：P11 - P19
1
AL - H1206
エアーラインキット / Air Line Kit
1. 安全上の注意事項・表示について
■使用前に必ずこの安全上の注意をよくお読み頂き、正しくお使いください。
■ここに示した注意事項は、製品を安全にお使い頂き、あなたや他の人への危害や損害を未然に防止するものです。
危害や損害の大きさと切迫の程度に分類しています。いずれも安全に関する内容ですから、必ずお守りください。
注意区分 危害や損害の大きさと切迫の程度
警 告 「人が傷害を負ったり、物的損害の発生がある注意事項」を説明しています。
注 意 「軽傷または中程度の傷害、または、物的損害が発生する可能性がある注意事項」を説
明しています。
警 告
① 取り扱いについて
圧縮エアーは、取り扱いを誤ると危険です。
エアー圧機器を使用した機械・装置の組立や操作、メンテナンス等、十分な知識と経験を持った方が取り扱っ
てください。
② 流体の種類について
使用流体は圧縮エアーを使用してください。エアー圧力は、1次側 1.0MPa 以下、2次側 0.85MPa 以下で
使用してください。
③ 圧縮エアーについて
化学薬品、有機溶剤を含有する合成油、塩分、腐食性ガス等を含む圧縮エアーは、使用しないでください。
ボウルの破損や作動不良の原因になります。
④ 配管用ホース、給気ホースの接続
ホースは、確実に接続してください。使用中にホースが外れるとホースがあばれ、けがをするおそれがあ
ります。配管用ホース耐圧（1.0MPa 以下）を守って使用してください。
⑤ 継手部について
継手部に衝撃を与えたり、負荷がかかる接続をしないでください。破損によりエアー漏れや、継手が折れ
て配管用ホース、給気ホースがあばれるおそれがあります。
⑥落下について
エアーラインキットを取り付ける場合は、平らな面に確実に取り付けてください。エアーラインキットを
落下させた場合、故障やけがをするおそれがあります。
このたびは、エアーラインキット「AL - H1206」をお買い求め頂きまして、誠にありがとうございます。本製品は、
エアー流量の調整と自動給油をおこない、エアーグラインダにオイルミストを供給することができます。本製品を
ご使用頂くためには、エアーグラインダおよびコンプレッサが必要です。ご使用前に本取扱説明書および上記製品
の取扱説明書を良くお読み頂き、末永くご愛用くだされば幸いです。また、この取扱説明書は、ご使用になられる
方がいつでも見ることができる場所に保管してください。
OM-K0655 001
11
English
1. CAUTIONS FOR HANDLING AND OPERATION
■Read these warnings and cautions carefully and only use in the manner intended.
■These warnings and cautions are intended to avoid potential hazards that could result in personal injury to the
operator or damage to the device. These are classied as follows in accordance with the seriousness of the risk.
Class Degree of Risk
WARNING A safety hazard could result in bodily injury or damage to the device if
the safety instructions are not properly followed.
CAUTION A hazard that could result in light or moderate bodily injury or damage to
the device if the safety instructions are not followed.
WARNING
①Handling
Connection to the Air Line Kit should be performed by a person with experience with
compressed air and air compressors.
②Air Pressure
Compressed air is required. Do not exceed an air pressure of 1.0MPa (145psi) at primary side
and 0.85MPa (123.3psi) at secondary side of the Air Line Kit.
③Use of Clean Air
Do not use compressed air contaminated with chemicals, oil compounds, organic solvents,
salinity or corrosive gasses in order to avoid damage to the device.
④Connection of connection hose and supply air / oil hose
Connect the input connection hose and supply air / oil hose securely to avoid accidental
disconnection during use. Input air pressure should never exceed 1.0MPa (145psi).
Pressure exceeding 1.0MPa (145psi) may cause the connection hose and supply air / oil hose
to rupture.
⑤Inlet and Outlet Connections
Do not hit, impact or cause shock to the Inlet or Outlet Connector Connections. Never put undo
stress or load on the Inlet or Outlet Connector Connections. Any damage to these components
can cause air leakage and the inability of the inlet or outlet quick disconnect to adequately
secure the connection hose and supply air / oil hose.
⑥Mounting the Air Line Kit
When installing the Air Line Kit, securely install the Air Line Kit by mounting it on a at, level
surface. If the Air Line Kit is dropped, damage to the Air Line Kit and injury to the operator is
possible.
⑦Filter Regulator Bowl
・The bowl is made of a polycarbonate.
Do not use the Air Line Kit in conditions where chemicals or organic solvents are present in
the atmosphere.
・Do not remove the bowl guard. Using the Air Line Kit without the bowl guard may cause
injury to the operator should the bowl burst.
・When removing the bowl from the regulator, remove all pressure from the Input and Outlet
sides of the Air Line Kit.
Thank you for purchasing the " AL - H1206 " Air Line Kit. This Air Line Kit designed for adjust the air supply ow and
oil amount for automatic mist lubrication to Air Grinder. The Air Grinder and a Compressor are required in addition
to this Air Line Kit. Read this and all the associated component Operation Manuals carefully before use. Always
keep this Operation Manual in a place where a user can referred to for reference at any time.
12
CAUTION
①Use of dry air
Using compressed air containing excessive moisture could result in malfunction or failure
of the Grinder and motor. If excessive moisture or condensation are found in Filter Regulator
Bowl, it will be necessary to install a dryer and larger Air Filter on the primary side of the Air
Line Kit to prevent and remove excessive moisture.
②Draining
Be sure to drain moisture and condensation from Filter Regulator Bowl regularly to avoid
moisture being carried to the Grinder and motor.
③Installation Location
Place this Air Line Kit on a at and level surface.
If mounting on a wall, check if the wall is at, and securely mount the Air Line Kit in a horizontal
direction.
④Handling
When removing the Bowl or Oil Reservoir for cleaning, carefully remove them as not to cause
damage to them.
CAUTIONS for STORAGE, INSTALLATION and OPERATION
①Do not use the Air Line Kit where corrosive gasses, chemicals, seawater, water, oils or steam
exist.
②Do not place in direct sunlight.
③Do not use where the Air Line Kit is subject to vibration or repetitive shock.
④Do not use where a heat source or radiated heat exist.
⑤To conform to " STORAGE, INSTALLATION and OPERATION " (Refer to " 6. SPECIFICATIONS ").
When opening the package, check if it includes all items listed in " Table. 1 Packing List Contents ".
In the event of any shortage, please contact either NAKANISHI (see the " 4. CONTACT US " section) or your local dealer.
2. BASIC PACKAGE
Table. 1Packing List Contents
Air Line Kit・・1pc. Connection Hose (2m)・・1pc. Rubber Pads・・4pcs.
Mounting Screws
(Cross-Recessed Truss Tapping
Screw : M6 x 20)・・4pcs.
Lubricating Oil ( K - 211 ) 70cc
・・1pc.
Washers・・4pcs.
Hose Band・・1pc. CKD Instruction Manual・・1set Operation Manual・・1set
ྲྀᢅὀព᭩
INSTRUCTION MANUAL
CKD
ྲྀᢅㄝ᭩
OPERATION MANUAL
13
English
3. WARRANTY
We provide a limited warranty for our products. We will repair or replace the products if the cause of failure is due
to the following manufactures defects. Please contact us or your local distributor for details.
①Defect in manufacturing.
②Any shortage of components in the package.
③Where damaged components are found when initially opening the package.
(This shall not apply if the damage was caused by the negligence of a customer)
4. CONTACT US
For your safety and convenience when purchasing our products, we welcome your questions.
If you have any questions about operation, maintenance and repair of the product, please contact us.
Company Name
Business Hours
U.S. Toll Free No.
Telephone No.
Fax No.
Web Address
:
Industrial Div.
: 8:30am to 17:00pm (CST)
(closed Saturday, Sunday and Public Holidays)
: 800-585-4675
: 847-843-7664
: 847-843-7622
: www.nskamericacorp.com
Contact UsContact Us
For U.S. Market
Company Name
Business Hours
Telephone No.
e-mail Address
:
: 8:00am to 17:00pm
(closed Saturday, Sunday and Public Holidays)
: +81 (0) 289-64-3520
For Other Markets
①The Filter Regulator traps small amounts of water and impure substances from the input air supply. This Air
Line Kit is not intended to be used or replace an Air Dryer.
②Air pressure can be easily adjusted.
③The oil mist supplied from lubricator to the Air Tool will prolong their service life due to lubrication and the
reduction of heat and friction.
④This Air Line Kit is wall mountable.
⑤Attachable Tool Holder.
5. FEATURES
14
6. SPECIFICATIONS
Model AL - H1206
Primary air pressure Less than 1.0MPa (145psi)
Secondary air pressure Less than 0.85MPa (123.3psi)
Maximum Operation Pressure 1.0MPa (145psi)
Maximum Peak Pressure Less than 1.5MPa (217.6psi)
Maximum Peak Pressure at Hose Connection Less than 1.0MPa (145psi)
Filtration of the Air Filter 5μm
Maximum Air Volume Allowed 500Nℓ/ min Primary Side Air Pressure : 0.7MPa (101.5psi)
Air Pressure Drop : 0.08MPa (11.6psi)
Drain Reservoir Capacity 12cm3
Safe Pressure Regulator Operating Range 0.05 - 0.85MPa (7.3 - 123.3psi)
Pressure Relief Automatic Relief Valve
Applied lubricating oil ISO VG15, Liquid Parafn, or equivalent
Oil Reservoir Capacity 85cm3
Dimensions W300mm x D120mm x H228mm
Weight 2.2Kg
Operation
Environment
Temperature 0 - 40°C
Humidity MAX.75% (No condensation)
Atmospheric pressure
800 - 1,060hPa
Transportation
and Storage
Environment
Temperature -10 - 50°C
Humidity 10 - 85%
Atmospheric pressure
500 - 1,060hPa
Model
・Lubricating Oil (K - 211) 70cc
・Lubricating Oil (K - 202) 1ℓ
＜Option ＞
Lubricating Oil
Use ISO VG15 Liquid Parafn (Shell Ondina Oil #15) in the Air Line
Kit lubricator bowl (For U.S.A. specication, use Chevron Superla #9).
15
English
Regulator Knob
Connection Hose
Primary Joint
Connector for Air Hose
300
220
Tool Holder
Oil Reservoir
②Lubricator
ON / OFF Valve
Oil Filler Cap
Adjusting Dome
①Filter Regulator
ȭ6 One-Touch Joint
Secondary Joint
7. PARTS NAME
Fig. 1
If the Filter Regulator or Lubricator are damaged, all components are replacable by the end-user (Refer to Table. 2
and Table. 3).
Table. 2
Name Model Manufacturer
①Filter Regulator W1000 - 8 - W
CKD
②Lubricator L3000 - 8 - W -C
Table. 3 Filter Regulator Replacing Option.
Name Model Manufacturer
Filter Regulator Consumable Parts Kit
(This set includes the Diaphragm Assy, Valve Assy, Bottom
spring, Louver, Element, Bafe and Bowl O-Ring.）
W1000 - KIT
CKD
Lubricator Bowl Assy
(This set includes the Bowl and Bowl O-Ring.）F3000 - W - BOWL
16
8. OPERATION
SSO
HL
Release
Lock
H : Increased
O : Draining S : Stop Draining
Drain Outlet Port
Drain Valve
L : Decreased
Regulator Knob
Pressure Gauge
Filter Section
Bowl
Fig. 2
SSOO
Adjusting Dome Oil Filler Cap
Upper Oil Limit
Lower Oil Limit
Window
Oil Reservoir
O：Draining S：Stop Draining
Hand Operating Knob
Oil Output Port
Fig. 3
CAUTION
・Make sure to turn the compressed air supply to the
Air Line Kit is OFF, before replacing the Lubricating
Oil or draining the water in Lubricating Oil.
・
Check the Lubricating Oil level everyday and before
use. If Lubricating Oil level is low, Fill the oil bowl with
Lubricating Oil up to the Upper Oil Limit on the bowl.
・If collected water in the lubricator taints Lubricating
Oil, replace the Lubricating Oil immediately.
8 - 1 Filter Regulator (Fig. 2)
(1) Regulator Section
＜Lock and Release of the Regulator Knob ＞
Regulator Knob is equipped with Lock mechanism.
Release : Pull the Regulator Knob OUT to unlock.
Lock : Push the Regulator Knob IN to the Lock position.
＜Adjusting Air Pressure ＞
Turn the Regulator Knob while watching Pressure Gauge
increase or decrease.
H direction : Air pressure is increased.
L direction : Air pressure is decreased.
(2) Filter Section
The water, dirt and debris are separated from the
compressed air.
The separated debris is collected in the Bowl.
＜Draining ＞
Opening and closing the Drain Valve.
O direction : Draining.
S direction : Stop draining.
＜To divert the drain to another location ＞
Connect a hose with a ȭ6mm I.D. (Not included / provided
by the end-user.) to the Drain Output Port and divert to
another location.
8 - 2 Lubricator (Fig. 3)
(1) Oil Amount (Fig. 3)
Check the Oil Amount in the Window.
If the Lubricating Oil level is low, add additional oil.
（Supply Lubricating Oil to Upper Oil Level Limit of Fig. 3.）
(2) Replacing the Lubricating Oil and draining the water in
the Lubricating Oil (Fig. 3)
Opening and closing the Hand Operating Knob.
O direction : Draining.
S direction : Stop draining.
＜To divert the Lubricating Oil and drain the water to
another location ＞
Connect a hose with a ȭ6mm I.D. (Not included /
provided by the end-user.) to the Oil Outlet Port and divert
to another location.
17
English
8 - 3 ON / OFF Valve (Fig. 5)
Turn the ON / OFF Lever located on the valve 90-Degrees
to turn the air output ON (Open) or OFF (Close).
8 - 4 Tool Holder (Fig. 6)
When not use the Air Tool can be stored.
(3) Adjustment of Oil Drip Rate (Fig. 4)
①Set the air pressure to the motors recommended
maximum air pressure.
②Adjust the Oil Drip Rate to the recommended
volume which is 1 to 3 drops / min.
O direction
S direction
:
:
Increase.
Decrease.
O : Increase S : Decrease
Adjusting Dome
Fig. 4
ON (Open)
OFF (Close)
Valve
Fig. 5
Tool Holder
Fig. 6
9. INSTALLATION AND CONNECTION OF THE AIR LINE KIT
CAUTION
The Air Line Kit install to the horizontal. If " Rear Mounting ", install the Air Line Kit to the
horizontally on a vertical wall.
9 - 1 Installation of the Air Line Kit
(1) Horizontal Installation
When the Air Line Kit is mounted from the bottom in a horizontal position Afx the Rubber Pads
(Standard Accessories : 4pcs.) to the bottom of the Air Line Kit.
(2) Rear Mounting or Bottom Mounting
Attach the Air Line Kit by the Mounting Screws (Cross-Recessed Truss Tapping Screw : M6 x 20)
(Standard Accessories : 4pcs) or M6 screw (not included / provided by the end-user) (Fig . 7).
* When Rear Mounting, attach using the Washers (Standard Accessories) between mounting surface and rear
surface of the Base Plate with on horizontal attitude.
Bottom
20
（20）
260
Rear
4 -ȭ7
2 -ȭ7
20
10
ȭ15
R3.5
60
120
220
20（30）170
20
（20）
260
300
Fig. 7
18
Hose
Supply Air / Oil Hose
Exhaust Air / Oil Hose
Silencer
Filter Joint
Secondary Joint
ȭ6 One-Touch Joint
*Air Tool is not provided
Primary Joint
Connector for Air Hose
To Air Compressor
IMPULSE Air Tool
Fig. 8
(1) Connect the Connection Hose (Standard Accessory) to the Primary Joint of the Air Line Kit.
(2) Connect the Filter Joint of the air motor to the Secondary Joint (ȭ6 One - Touch Joint) on the Air Line Kit.
(3) Place " Exhaust Air Silencer / Oil Hose " into an empty container (Exhaust outlet air and oil from the Siliencer).
9 - 2 Connection of the Air Line Kit
19
English
Trouble Inspection / Corrective Active
Broken connection hose and supply
air / oil hose.
Replace the connection hose and supply air / oil hose.
No air ow. Check the compressor power supply and the air compressor output.
Check if connection hose and supply air / oil hose is broken, bent or
disconnected.
Check the Filter Regulator and set to the correct air pressure.
Check all connection hose and supply air / oil hose connections.
ON / OFF valve is OFF position. Turn the ON / OFF valve set to ON position.
Air leakage. Check all threaded joints and re-tighten if necessary.
Low air pressure. Check the Compressor, Air Circuit, and Filter Regulator.
Low Lubricating Oil or no Lubricating
Oil.
・Check lubricator for proper Lubricating oil level. Set Lubricating oil drip
rate from 1 to 3 drops /min.
・Removing the air / oil hose from the Secondary Joint ( ȭ6 One-Touch
Joint), supply a small amount of oil directly into the air / oil hose if bowl is
completely empty.
Insufcient number of oil drops. Air Tool and Reducer internal components will be deprived of oil and the
longevity will be dramatically shortened.
Set the Oil Drip Rate from 1 to 3 drops / min.
Water in Lubricating Oil Reservoir. Drain water from Lubricating Oil reservoir and replace with clean
Lubricating Oil.
Water, dirt and debris are collected
in the Filter Regulator.
Drain water, dirt and debris from the Filter Regulator bowl.
10. TROUBLESHOOTING
If a problem or concern occur, please check the following items prior to consulting your dealer.
11. DISPOSAL OF THE AIR LINE KIT
When disposal of an Air Line Kit is necessary, follow the instructions from your local government agency for proper
disposal of industrial components.
2015.06.20 002 י
Table of contents
