Bijur Delimon V5B User manual

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
36734 • R0 04/171
V5B Lubricator
Automatic Continuous
Operation
The V5B Lubricator consists of a motor-driven gear pump with a controlled constant volume
discharge. The fully automatic lubricating system is preset by the machine manufacturer for best
operation. Discharge volume may be adjusted by turning the bypass valve counter-clockwise to
reduce the pressure and thus automatically reduce the amount of oil, or by closing valve to increase
pressure and oil flow.
Technical Data
Motor 1/20 hp, NEMA Frame L330, totally enclosed, non-ventilated*
Voltage 115 VAC
Frequency 60/50 Hz
Speed 1725/1425 rpm (60/50 Hz)
Start Amperage 2.3/2.5 amp
Run Amperage 0.78/0.67 amp (60/50 Hz)
Maximum Ambient Temperature 104°F (40°C)
* Also available with totally enclosed fan cooled motor.
Discharge Adjustment
Lubricator is preset with bypass valve closed for maximum discharge of 132cc per minute
(110cc with a 50 cycle motor). With lubricator at normal operating temperature on machine, desired
discharge volume is obtained by adjusting the bypass to pre-calculated pressure on system pressure
gauge (see Bijur Engineering Manual). Pressure is limited internally to 130 psi by a relief valve.
System & Limitations
Use Type C control units. Viscosity range is 100 to 10,000 SSU at operating temperature.
See Bijur Engineering Manual for system limitations.
Startup Instructions
1. Fill reservoir with oil.
2. Start machine and see that oil flows at all bearings.
Use clean oil only of the type and viscosity
recommended by machine manufacturer.
Replace filter group annually.

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
36734 • R0 04/172
Maintenance
Check oil level daily and refill reservoir when required. Check the system periodically for loose or
broken tubing, worn hoses, loose fittings and connections. Replace filter group annually.
Filter Replacement
125 micron porous metal filter on pump inlet, which should be inspected periodically and replaced
as required (recommended annually). For replacement of filter element, specify filter group part
#S-222.
Motor Replacement
1. Disconnect the electrical supply from the motor, disconnect system tubing and remove lubricator
unit from the oil reservoir by opening the four M5 screws that are connecting the pump to the top
plate.
2. Turn the lubricator unit upside down.
3. Remove the two M4 SHC screws holding the gear pump to the downspout and remove the gear
pump and inlet gear pump adapter. Remove the three #8-32 socket cap screws holding the
downspout onto the motor and lift the downspout clear from the motor. Carefully remove the motor
driveshaft and coupling.
4. Replace the motor and carefully re-assemble the motor driveshaft / motor coupling onto the new
motor shaft. The motor coupling must be equally spaced between the motor driveshaft and the motor
shaft.
5. Re- assemble the downspout onto the motor by carefully lining up the three holes and inserting
and tightening the three #8-32 socket cap screws.
6. Re-assemble the gear pump to the downspout, ensuring that the shaft of the gear pump meshes
with the motor driveshaft. Place the inlet gear pump adaptor and O ring onto the gear pump and then
insert the two M4 SHC screws to hold in place.
Motor Wiring - 115vac Single Phase
MOTOR
LINE1
4
0
8
LINE
CAP

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
36734 • R0 04/173
How to Order
Name Motor Reservoir Capacity Part #
V5B Lubricator Single phase, 115 VAC TENV 1/2 gallon 60443
TEFC 1/2 gallon 70618
When ordering, specify name, motor, reservoir capacity and part number, e.g. V5B Lubricator, single
phase, 115 VAC, TENV, 1/2 gallon Reservoir, Part #60443.
SECTION A-A
13 11 12
A
A
x2
1
15
19
10
9
18
17
5
20
3
4
21
16
3
2
14
8
7
6
3
2
1
5
4x4
Previous generation V5B Pump & Motor
D2944 will not fit the current generation
D2559-1 reservoir.
Current generation V5B Pump & Motor
60651 will not fit the pervious
generation D2559 reservoir.
Service Parts 60443
Item # Description Part #
1 Reservoir Assembly D2559-1
2 Pump & Motor Assembly 60651
3 Gasket B6903-1
4 Lock Washer M5 ( X4 ) HW310
5 Screw HD 10-32 ( X4 ) HS123
Service Parts 60651
Item # Description Part #
1 Gasket B6903-1
2 Driveshaft Sleeve 25931
3 O-Ring ( X2 ) 34630
4 Gear Pump 25937-1
5 Motor Driveshaft 29170
6 Relief Valve 130 PSI B6898
7 Copper Washer 20913-3
8 Brass Plug M12X1 23422
9 Check Valve 2 LB. B5880
10 Coupling 1/8NPTF B6539
11 Bypass Adjustment Screw 23958
12 O-Ring HO412
13 Locking Nut 23957
14 Motor 115VAC TENV 36400
15 Screw M4x30 AV15804030
16 O-Ring HO406
17 Thread Adapter B6131
18 Elbow 1/8 NPT A2768
19 Pump Inlet Adapter 60715-1
20 Motor Coupling 60272
21 Inlet Connector 60864-1
60443 V5B Lubricator
60651 Pump & Motor Assembly

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
36734 • R0 04/174
SECTION A-A
13 11 12
5
20
3
4
21
16
3
2
14
8
7
6
x2
1
15
19
10
9
18
17
A
A
3
2
1
5
4x4
x2
2
1
3
4
B6889
Previous generation V5B Pump & TEFC
Motor will not fit the current generation
D2559-1 reservoir.
Current generation V5B Pump & Motor
70617 will not fit the pervious
generation D2559 reservoir.
Service Parts 70618
Item # Description Part #
1 Reservoir Assembly D2559-1
2 Pump & Motor Assembly 70617
3 Gasket B6903-1
4 Lock Washer M5 ( X4 ) HW310
5 Screw HD 10-32 ( X4 ) HS123
Service Parts 70617
Item # Description Part #
1 Gasket B6903-1
2 Driveshaft Sleeve 25931
3 O-Ring (X2) 34630
4 Gear Pump 25937-1
5 Motor Driveshaft 29170
6 Relief Valve 130 PSI B6898
7 Copper Washer 20913-3
8 Brass Plug M12X1 23422
9 Check Valve 2 LB. B5880
10 Coupling 1/8NPTF B6539
11 Bypass Adjustment Screw 23958
12 O-Ring HO412
13 Locking Nut 23957
14 Motor 115VAC TEFC 60361
15 Screw M4x30 AV15804030
16 O-Ring HO406
17 Thread Adapter B6131
18 Elbow 1/8 NPT A2768
19 Pump Inlet Adapter 60715-1
20 Motor Coupling 60272
21 Inlet Connector 60864-1
70618 V5B Lubricator
70617 Pump & Motor Assembly
D2559-1 Reservoir Assembly
Service Parts D2559-1
Item # Description Part #
1 Filler Cap HF703
2 Seal Washer for Sight Tube ( X2 ) 17277
3 Sight Tube B6958
4 Replacement Filter B6889

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
36734 • R0 04/175
Dimensional Schematics
Part # A
60443 11.35” (288mm)
70618 12.5” (317mm)
1/8 NPTF (F)
OUTLET
BYPASS
VALVE
A
SETTLING CHAMBER FLUSH PLUG
1/2” NPT(F)
ALTERNATE
OIL RETURN
1/2” NPT(F) OIL RETURN
FILLER CAP
RESERVOIR DRAIN PLUG
OIL LEVEL GAUGE
MOUNTING HOLES 1/4-20: 1/2” DEEP (4)
HOLES 13/32 DIA FOR
ALTERNATE MOUNTING (2)
10.5”
6.5”
4.5”
Measurements shown in inches.